Siemens SINAMICS G130 User manual

Terminal Module 150 (TM150)
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SINAMICS
SINAMICS G130
Terminal Module 150 (TM150)
Operating Instructions
Control version V4.7
04/2014
A5E03758735A
Safety information
1
General information
2
Mechanical installation
3
Electrical installation
4
Technical specifications
5

Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E03758735A
Ⓟ
08/2014 Subject to change
Copyright © Siemens AG 2012 - 2014.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenan
ce are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

Terminal Module 150 (TM150)
Operating Instructions, 04/2014, A5E03758735A 5
Table of contents
1 Safety information ................................................................................................................................... 7
1.1 General safety instructions ............................................................................................................7
1.2 Handling electrostatic sensitive devices (ESD) ...........................................................................11
2 General information .............................................................................................................................. 13
2.1 Safety information ........................................................................................................................14
3 Mechanical installation .......................................................................................................................... 17
4 Electrical installation.............................................................................................................................. 19
4.1 Overview ......................................................................................................................................19
4.2 Interface description.....................................................................................................................20
4.2.1 X524 electronics power supply ....................................................................................................20
4.2.2 X500/X501 DRIVE-CLiQ interfaces .............................................................................................20
4.2.3 X531-X536 temperature sensor inputs ........................................................................................21
4.2.4 Meaning of the LEDs on the Terminal Module TM150 ................................................................23
4.3 Connection examples ..................................................................................................................24
4.4 Protective conductor connection and shield support ...................................................................26
5 Technical specifications ........................................................................................................................ 27

Table of contents
Terminal Module 150 (TM150)
6Operating Instructions, 04/2014, A5E03758735A

Terminal Module 150 (TM150)
Operating Instructions, 04/2014, A5E03758735A 7
Safety information
1
1.1
General safety instructions
DANGER
Danger to life due to live parts and other energy sources
Death or serious injury can result when live parts are touched.
•Only work on electrical equipment if you are appropriately qualified.
•Always observe the country-specific safety rules for all work.
Generally, six steps apply when establishing safety:
1. Prepare for shutdown and notify all those who will be affected by the procedure.
2. Disconnect the machine from the supply.
–Switch off the machine.
–Wait until the discharge time specified on the warning labels has elapsed.
–Check that it really is in a zero-voltage state, from phase conductor to phase
conductor and phase conductor to protective conductor.
–Check that every auxiliary circuit is de-energized.
–Ensure that the motors cannot move.
3. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems or
water.
4. Isolate or neutralize all hazardous energy sources by closing switches, grounding or
short-circuiting or closing valves, for example.
5. Take measures to prevent reconnection of the energy sources.
6. Ensure that the correct machine is completely interlocked.
After you have completed the work, restore the operational readiness by following the
above steps in the reverse order.
WARNING
Danger to life through a hazardous voltage when connecting an unsuitable power supply
Death or serious injury can result when live parts are touched in the event of a fault.
•Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV
(Protective Extra Low Voltage) output voltages for all connections and terminals of the
electronics modules.

Safety information
1.1 General safety instructions
Terminal Module 150 (TM150)
8Operating Instructions, 04/2014, A5E03758735A
WARNING
Danger to life when live parts are touched on damaged devices
Improper handling of devices can cause damage.
For damaged devices, hazardous voltages can be present at the enclosure or at exposed
components; if touched, this can result in death or severe injury.
•Ensure compliance with the limit values specified in the technical data during transport,
storage and operation.
•Do not use any damaged devices.
WARNING
Danger to life through electric shock due to unconnected cable shields
Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected
cable shields.
•As a minimum, connect cable shields and the cores of power cables that are not used at
one end at the grounded housing potential.
WARNING
Danger to life due to electric shock when not grounded
For missing or incorrectly implemented protective conductor connection for devices with
protection class I, high voltages can be present at open, exposed parts, which when
touched, can result in death or severe injury.
•Ground the device in compliance with the applicable regulations.
WARNING
Danger to life due to electric shock when opening plug connections in operation
When opening plug connections in operation, arcs can result in severe injury or death.
•Only open plug connections when the equipment is in a voltage-free state, unless it has
been explicitly stated that they can be opened in operation.
WARNING
Danger to life due to fire spreading if the housing is inadequate
Fire and smoke can cause severe injury or material damage.
•Install devices without a protective housing in a metal control cabinet (or protect the
device by another equivalent measure) in such a way that contact with fire inside and
outside the device is prevented.
•Ensure that smoke can escape via designated paths.

Safety information
1.1 General safety instructions
Terminal Module 150 (TM150)
Operating Instructions, 04/2014, A5E03758735A 9
WARNING
Danger to life through unexpected movement of machines when using mobile wireless
devices or mobile phones
Using mobile radios or mobile phones with a transmit power > 1 W closer than approx. 2 m
to the components may cause the devices to malfunction, influence the functional safety of
machines therefore putting people at risk or cause material damage.
•When close to components, switch off all wireless devices and mobile phones.
WARNING
Danger to life due to the motor catching fire in the event of insulation overload
There is a greater load on the motor insulation as result of a ground fault in an IT system. A
possible result is the failure of the insulation with a risk for personnel as a result of fire and
smoke.
•Use a monitoring device that signals an insulation fault.
•Correct the fault as quickly as possible so the motor insulation is not overloaded.
WARNING
Danger to life due to fire if overheating occurs because of insufficient ventilation clearances
Inadequate ventilation clearances can cause overheating with a risk for personnel as a
result of fire and smoke. This can also result in increased downtime and reduced service
lives of devices/systems.
•Ensure compliance with the specified minimum clearances as ventilation clearance for
the respective component. They can be found in the dimension drawings or in the
"Product-specific safety instructions" at the start of the respective section.
WARNING
Danger of an accident occurring due to missing or illegible warning labels
Missing or illegible warning labels can result in death or serious injury.
•Check the warning labels are complete based on the documentation.
•Attach any missing warning labels to the components, in the national language if
necessary.
•Replace illegible warning labels.

Safety information
1.1 General safety instructions
Terminal Module 150 (TM150)
10 Operating Instructions, 04/2014, A5E03758735A
NOTICE
Device damage caused by incorrect voltage/insulation tests
Incorrect voltage/insulation tests can damage the device.
•Before carrying out a voltage/insulation check of the system/machine, disconnect the
devices as all converters and motors have been subject to a high-voltage test by the
manufacturer, and therefore it is not necessary to perform an additional test within the
system/machine.
Note
Use of copper cables for a UL-approved system
For a UL
-approved system use 60/75° C copper conductors only.

Safety information
1.2 Handling electrostatic sensitive devices (ESD)
Terminal Module 150 (TM150)
Operating Instructions, 04/2014, A5E03758735A 11
1.2
Handling electrostatic sensitive devices (ESD)
Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules
or devices that may be damaged by either electric fields or electrostatic discharge.
NOTICE
Damage through electric fields or electrostatic discharge
Electric fields or electrostatic discharge can cause malfunctions through damaged
individual components, integrated circuits, modules or devices.
•Only pack, store, transport and send electronic components, modules or devices in their
original packaging or in other suitable materials, e.g. conductive foam rubber or
aluminum foil.
•Only touch components, modules and devices when you are grounded by one of the
following methods:
–Wearing an ESD wrist strap
–Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring
•Only place electronic components, modules or devices on conductive surfaces (table
with ESD surface, conductive ESD foam, ESD packaging, ESD transport container).
The necessary ESD protective measures are clearly illustrated in the following diagram:
●a = conductive floor surface
●b = ESD table
●c = ESD shoes
●d = ESD overall
●e = ESD wristband
●f = cabinet ground connection
●g = contact with conductive flooring
Figure 1-1 ESD protective measures

Safety information
1.2 Handling electrostatic sensitive devices (ESD)
Terminal Module 150 (TM150)
12 Operating Instructions, 04/2014, A5E03758735A

Terminal Module 150 (TM150)
Operating Instructions, 04/2014, A5E03758735A 13
General information
2
The TM150 Terminal Module is a DRIVE-CLiQ component for temperature evaluation. The
temperature is measured in a temperature range from -99° C to +250° C for the following
temperature sensors:
●PT100 (with monitoring for wire breakage and short-circuit)
●PT1000 (with monitoring for wire breakage and short-circuit)
●KTY84 (with monitoring for wire breakage and short-circuit)
●PTC (with short-circuit monitoring)
●Bimetallic NC contact (without monitoring)
For the temperature sensor inputs, for each terminal block the evaluation can be
parameterized for 1x2-wire, 2x2-wire, 3-wire or 4-wire. There is no galvanic isolation in the
TM150.
The TM150 is mounted in the control cabinet and can be snapped on to a standard mounting
rail (EN 60715).
The TM150 contains the following interfaces:
Table 2- 1 Overview of the TM150 interfaces
Type
Quantity
DRIVE-CLiQ interfaces
2
Temperature sensor inputs
6/12
Electronic power supply
1

General information
2.1 Safety information
Terminal Module 150 (TM150)
14 Operating Instructions, 04/2014, A5E03758735A
2.1
Safety information
WARNING
Danger to life if the fundamental safety instructions and remaining risks are not carefully
observed
The non-observance of the fundamental safety instructions and residual risks stated in
Chapter 1 can result in accidents with severe injuries or death.
•Adhere to the fundamental safety instructions.
•When assessing the risk, take into account residual risks.
WARNING
Fire hazard due to overheating because of inadequate ventilation clearances
Insufficient ventilation clearances result in overheating with danger to persons as a result of
smoke and fire. This can also result in more downtimes and reduced service lives of the
Terminal Module.
•For this reason, it is imperative that you maintain the 50 mm clearances above and
below the Terminal Module.
NOTICE
Device failure as a result of unshielded or incorrectly routed cables to temperature sensors
Unshielded or incorrectly routed cables to temperature sensors can result in interference
being coupled into the signal processing electronics from the power side. This can result in
significant disturbance of all signals (fault messages) up to failure of individual components
(destruction of the devices).
•Only use shielded cables as temperature sensor cables.
•If temperature sensor cables are routed together with the motor cable, use separately
shielded cables twisted in pairs.
•Connect the cable shield to ground potential through a large surface area.
•Recommendation: Use suitable Motion Connect cables.
NOTICE
Damage caused by the use of incorrect DRIVE-CLiQ cables
The use of incorrect or not released DRIVE-CLiQ cables can cause damage or functional
faults to devices or the system.
•Use only appropriate DRIVE-CLiQ cables that have been released by Siemens for the
associated use case.

General information
2.1 Safety information
Terminal Module 150 (TM150)
Operating Instructions, 04/2014, A5E03758735A 15
Note
Malfunctions due to polluted DRIVE-CLiQ interfaces
Malfunctions can occur in the system through the use of polluted DRIVE
-CLiQ interfaces.
•
Cover unused DRIVE-CLiQ interfaces with the supplied blanking covers.
Note
Function equipotential bonding for distributed DRIVE-CLiQ nodes
Integrate all of the components that are connected via DRIVE
-CLiQ into the function
equipotential bonding concept. The connection should be preferably established by mounting
on metallic bare machine and plant components that are connected with one another
using
an equipotential bonding conductor.
Alternatively, you can establish equipotential bonding using a conductor (min. 6 mm²), which
as far as possible, is routed in parallel to the DRIVE
-CLiQ cable. This applies to all
distributed DRIVE
-CLiQ nodes such as DM20, SME2x, SME12x.

General information
2.1 Safety information
Terminal Module 150 (TM150)
16 Operating Instructions, 04/2014, A5E03758735A

Terminal Module 150 (TM150)
Operating Instructions, 04/2014, A5E03758735A 17
Mechanical installation
3
Figure 3-1 Dimension drawing Terminal Module 150 (TM150)
Note
Mounting space
The TM150 is installed near the Power Module on a mounting rail, which must be provided
by the customer.

Mechanical installation
Terminal Module 150 (TM150)
18 Operating Instructions, 04/2014, A5E03758735A

Terminal Module 150 (TM150)
Operating Instructions, 04/2014, A5E03758735A 19
Electrical installation
4
4.1
Overview
Figure 4-1 Terminal Module 150 (TM150)

Electrical installation
4.2 Interface description
Terminal Module 150 (TM150)
20 Operating Instructions, 04/2014, A5E03758735A
4.2
Interface description
4.2.1
X524 electronics power supply
Table 4- 1 Terminal strip for the electronic power supply X524
Terminal
Designation
Technical specifications
+
Electronic power supply
Voltage: 24 VDC (20.4 V – 28.8 V)
Current consumption (max./typ.): 0.5 A / 0.1 A
Max. current via jumper in connector: 20 A (15 A according
to UL/CSA)
+
Electronic power supply
M
Electronic ground
M
Electronic ground
Max. connectable cross-section: 2.5 mm²
Note
Looping through the supply voltage
The two "+" and "M" terminals are jumpered in the connector. This ensures that the supply
voltage is looped through.
The current consumption increases by the value for the DRIVE
-CLiQ node.
4.2.2
X500/X501 DRIVE-CLiQ interfaces
Table 4- 2 DRIVE-CLiQ interface X500/X501
Pin
Signal name
Technical data
1
TXP
Transmit data +
2
TXN
Transmit data -
3
RXP
Receive data +
4 Reserved, do not use
5
Reserved, do not use
6
RXN
Receive data -
7
Reserved, do not use
8
Reserved, do not use
A
+ (24 V)
Power supply
B
M (0 V)
Electronics ground
Blanking plate for DRIVE-CLiQ interfaces (50 pcs.) Order number: 6SL3066-4CA00-0AA0