BEL cinch Johnson 138-4593-401 User manual

269
© 2017 Cinch Connectors, Inc. ccsjai 02.17
Cinch Connectivity Solutions Waseca
299 Johnson Avenue SW, Suite 100
Waseca, MN 56093 USA
+1 507.833.8822
[email protected]
cinch.com
1. Identify connector parts (8 piece parts) and tools (4 piece
parts).
2. Strip cable jacket and dielectric to dimension shown. Do
not nick center conductor. Clean all debris from cable.
3. Slide stem over cable jacket, keeping stem correctly
oriented to end of cable.
4. Insert jack contact into rear insulator. Make sure insulator
is correctly oriented to contact. Place jack contact and
rear insulator onto center conductor, keeping insulator
correctly oriented between cable jacket and contact.
5. Slide stem away from jack contact. Insert contact into
stop screw and clamp cable in vise. Tighten stop screw
until light pressure is applied between jack contact, rear
insulator and cable jacket.
6. Solder jack contact to center conductor through solder
hole using .020 (.051) diameter ux core solder wire. Use
a minimum amount of solder for a good joint.
7. After solder joint has cooled, remove cable from vise and
remove any excess solder from jack contact with a sharp
blade and clean all debris from contact and rear insulator.
8. Slide stem over rear insulator and tighten stem into
location xture until stem bottoms out.
9. Insert cable into vise, but do not clamp. Insert jack
contact into stop screw and tighten location xture until
stop screw bottoms out. Clamp cable in vise.
10.Solder stem to cable jacket, using a minimum amount of
solder for a full llet joint. Allow assembly to cool before
removing from vise.
11.After solder joint has cooled, un-clamp cable and remove
location xture from stop screw and cable assembly.
Insert front insulator into bulkhead jack body. Insert cable
assembly into body and tighten to 25-30 in-lbs.
12.Add gasket, lock washer and mounting nut when
installing connector to panel.
Type N Bulkhead Jack Solder Style for Semi-Rigid Cable

270
© 2017 Cinch Connectors, Inc. ccsjai 02.17
Cinch Connectivity Solutions Waseca
299 Johnson Avenue SW, Suite 100
Waseca, MN 56093 USA
+1 507.833.8822
[email protected]
cinch.com
Type N Bulkhead Jack Solder Style for Semi-Rigid
Cable (cont’d from last page)
Cable Group Part No.
RG-405, .086 Semi-Rigid 138-4593-401
RG-402, .141 Semi-Rigid 138-4594-401
RG-401, .250 Semi-Rigid 138-4596-401
Assembly
Tool 138-4593-401 138-4594-401 138-4596-401
Stop Screw 140-0000-972 140-0000-972 140-0000-972
Cable Vise 140-0000-962 140-0000-962 140-0000-962
Clamp Inserts 140-0000-964 140-0000-965 140-0000-986
Location Fixture 140-0000-987 140-0000-988 140-0000-989