Belimo ECON-ZIP-BASE User manual

Installation and O
p
eration Manua
l
B
e
li
mo
ZIP
E
conom
i
ze
r
™
•
Technical
Sp
ecification
s
• Installation and Wirin
g
•
Menu
S
equenc
e
•
S
etup and
C
onfiguratio
n
•
S
ervice and
C
ommissionin
g
•
S
e
q
uence of
Op
eratio
n
•
Al
arm
s
•
T
rou
bl
es
h
oot
i
n
g
71578-00001_
B
S
oftware version 1.10.00
0

2
0
6/16 - Subject to change. © Belimo Aircontrols
(
USA
)
, Inc
.
ZIP
Eco
n
o
m
i
z
er
Installation and
Op
eration Manual
PART OFFERING
ECON-ZIP-BAS
E
Z
IP Economizer
B
ase Uni
t
The ZIP Economizer™ is a modular designed, plug and pla
y
economizer control solution. The ZIP
offers an extended temperature transflective LCD displa
y
, with on board help, providing information
every step of the way. Through its superior fault detection and diagnostics (FDD), it troubleshoots
f
aults, initiates alarms, and reconfigures for best operation. Up to 10 alarms are stored as historic
alarms and with operatin
g
hours, makes troubleshootin
g
and maintenance easier. Base unit
designed to provide most common economizer functions; two stages of mechanical cooling,
i
nte
g
rated coolin
g
, four chan
g
e over strate
g
ies for free coolin
g
, indoor fan speed and ventilation
dam
p
er
p
osition feedback.
E
CO
N-ZIP-E
M
Z
IP E
co
n
o
miz
e
r
E
nergy
M
o
d
u
le
The ZIP Economizer™ Energy Module provides additional I/Os to offer higher control functionalities
that will save even more energy. The Energy Module is needed for demand control ventilation, (DCV)
i
ndoor fan- 2 speed control, power exhaust fan, remote override for damper positioning, and pre
-
occupancy purge. The auto-detection and plug and play capability o
ff
ers quick set up.
ECON-ZIP-CO
M
ZIP
E
conom
i
zer
C
ommunication Modul
e
The ZIP Economizer™
C
ommunication Module
p
rovides remote alarm indication with future
capa
bili
t
i
es suc
h
as
d
ata tren
di
n
g
an
d
b
u
ildi
n
g
automat
i
on
i
nte
g
rat
i
on.
E
CO
N-ZIP-10
K
Z
IP Economizer
Tem
p
erature Senso
r
The E
CO
N-ZIP-10K allows for reliable temperature air readings. The sensor ma
y
be used for outdoor
air
(O
AT
)
, return air
(
RAT
)
, or supply air
(S
AT
)
temperature measurements and control, with no
configuration required. A minimum of one
S
AT and one
O
AT sensor is required for the ZIP
Economizer to
f
unction. An RAT sensor can be added
f
or di
ff
erential temperature change over
s
trategy. For best control results, sensors should be placed in the air stream. With the T-
B
racket
mountin
g
is universal and can be inserted throu
g
h the ductwork,
f
an housin
g
or sur
f
ace mounted.
E
CO
N-ZIP-T
H
ZIP
E
conom
i
zer
T
em
p
erature
and Humidit
y
Senso
r
The E
CO
N-ZIP-TH
S
ensor may be used to measure temperature and humidity in the outdoor or
return a
i
r stream.
Th
e temperature an
d
h
um
idi
t
y
output
i
s v
i
a
2
ana
l
og c
h
anne
l
s t
h
at can
b
e
i
ndependentl
y
measured with a multimeter. One sensor is used in the outdoor air intake for single
enthalpy changeover strategy. An additional sensor can be added in the return air stream for
differential changeover strategy. When using the E
CO
N-ZIP-TH it is not necessary to use a separate
tem
p
erature sensor E
CO
N-ZIP-10K for
O
AT or RAT.

3
0
6/16 - Subject to change. © Belimo Aircontrols
(
USA
)
, Inc
.
ZIP E
co
n
o
miz
er
Installation and O
p
eration Manual
ZIP
P
ac
k
s an
d
R
etro
fi
t
Ki
t
s
Model# Description Components
(# included in kit)
ECON-ZIP-SDTF Single Dr
y
Bulb with DCV Capabilit
y
, 2-Speed Fan, Exhaust
F
an, and TF Spring Return Actuator (22 in-lbs, 7.5 tons**
)
E
CON-ZIP-Bas
e
ECON-ZIP-E
M
E
CON-ZIP-10K (2
)
TFB24-S
R
E
CO
N-ZIP-TF
1
E
CO
N-ZIP-DDTF
Differential Dr
y
Bulb with DCV Capabilit
y
, 2-Speed Fan,
Exhaust Fan, and TF Sprin
g
Return Actuator
(22
i
n-
lb
s, 7.5 tons
**)
ECO
N-ZIP-BA
SE
E
CO
N-ZIP-E
M
E
CON-ZIP-10K
(
3
)
TFB24-
SR
ECON-ZIP-TF
1
E
CO
N-ZIP-
S
ETF
S
ingle Enthalpy with D
C
V
C
apability, 2-
S
peed Fan, Exhaust
F
an, and TF
S
pring Return Actuator (22 in-lbs, 7.5 tons**
)
ECO
N-ZIP-BA
SE
E
CO
N-ZIP-E
M
E
CO
N-ZIP-10
K
E
CO
N-ZIP-T
H
TFB24-
SR
E
CO
N-ZIP-TF
1
E
CO
N-ZIP-DETF
D
ifferential Enthalpy with D
C
V
C
apability, 2-
S
peed Fan,
Exhaust Fan, and TF
S
pring Return Actuator
(22
i
n-
lb
s, 7.5 tons
**)
ECO
N-ZIP-BA
SE
E
CO
N-ZIP-E
M
ECO
N-ZIP-TH (2
)
E
CO
N-ZIP-10
K
TFB24-24-
SR
E
CO
N-ZIP-LF
1
E
CO
N-ZIP-
S
ELF
S
ingle Enthalpy with D
C
V
C
apability, 2-
S
peed Fan, Exhaust
F
an, and LF
S
pring Return Actuator
(
35 in-lbs, 12 tons**
)
E
CO
N-ZIP-BA
SE
E
CO
N-ZIP-E
M
E
CO
N-ZIP-T
H
E
CO
N-ZIP-10
K
LF24-
S
R U
S
E
CO
N-ZIP-LF
1
E
CO
N-ZIP-
S
DLF
S
ingle Dry Bulb with D
C
V
C
apability, 2-
S
peed Fan, Exhaust
F
an, and LF
S
pring Return Actuator
(
35 in-lbs, 12 tons**
)
ECO
N-ZIP-BA
SE
E
CO
N-ZIP-E
M
ECO
N-ZIP-10K
(
2
)
LF24-
S
R U
S
E
CO
N-ZIP-LF
1
E
CO
N-ZIP-DDLF
Differential Dry Bulb with D
C
V
C
apability, 2-
S
peed Fan,
Exhaust Fan, and LF
S
pring Return Actuator
(3
5
i
n-
lb
s,
12
tons
**)
E
CO
N-ZIP-BA
SE
E
CO
N-ZIP-E
M
ECO
N-ZIP-10K (3
)
LF24-
S
R
US
E
CO
N-ZIP-LF
1
E
CO
N-ZIP-DELF
D
ifferential Enthalp
y
with DCV Capabilit
y
, 2-Speed Fan,
Exhaust Fan, and LF Sprin
g
Return Actuator
(
35 in-lbs, 12 tons**
)
E
CO
N-ZIP-BA
SE
E
CO
N-ZIP-E
M
E
CO
N-ZIP-TH
(
2
)
E
CO
N-ZIP-10
K
LF24-
S
R
US
E
CO
N-ZIP-LF
1
Retrofit Kits
E
CO
N-ZIP-A
C
T
A
ctuator Shaft Adapter allows eas
y
retrofit from Hone
y
well®
black box motors
(
M7XXX
)
to Belimo spring return actuator
u
sing existing linkage and crank arm assembl
y.
S
haft
M
4x8 Screws
(
4
)
Locking Nuts
(
4
)
E
CON-ZIP-LF1
B
racket with hole patterns to mount the LF Series actuator,
h
orizontal or vertical position in existing Honeywell black box
motor
f
ootprint.
E
CON-ZIP-ACT
ZG-112
S
crews
ECO
N-ZIP-TF1
B
racket with hole
p
atterns to mount the TF Series actuator,
h
orizontal or vertical position in existing Hone
y
well black box
motor foot
p
rint.
ECO
N-ZIP-A
C
T
Z
G
-113
S
p
acers and Screws
**R
ecommen
d
e
d
max
RTU
tonna
g
e.

4
0
6/16 - Subject to change. © Belimo Aircontrols
(
USA
)
, Inc
.
T
ab
l
e
o
f
Co
nt
e
nt
s
IN
S
TALLATI
O
N AND WIRIN
G
IN
S
TRU
C
TI
O
N
S
E
CON-ZIP-BAS
E
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.
5
ECO
N-ZIP-E
M
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.
8
E
CON-ZIP-CO
M
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
0
E
CON-ZIP-10
K
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1
E
CO
N-ZIP-TH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2
S
ET
U
P AND
CO
NFI
GU
RATI
ON
Quick Setu
p
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3
Demand Control Ventilation Setup
(
DCV & 2-Speed Fan Setup
)
. . . . . . . . . . . . . . . . . . . . . . . . . . .
1
5
Multiple Actuator
C
onfiguratio
n
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7
MENU SEQUENCE DOCUMENTATION
Menu Flow /
O
vervie
w
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18
Monitor Live
C
ondition
s
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9
S
ettings
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20
Pre
s
ent Device
s
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2
1
Alarm
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2
2
M
anua
l
M
o
de
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23
Service & Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
Menu
S
tructure Tabl
e
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27
S
E
Q
UEN
C
E
O
F
O
PERATI
ON
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32
ALARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
37
FAULT DETECTION & DIAGNOSTICS
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38
TR
OU
BLE
S
H
OO
TIN
G
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
41
10K
S
EN
SO
R TABL
E
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
45

5
0
6/16 - Subject to change. © Belimo Aircontrols
(
USA
)
, Inc
.
In
p
ut/Out
p
ut S
p
ecifications
T
ype Name Descr
i
pt
i
o
n
Electrical Specificatio
n
I
n
p
ut
R
Suppl
y
Ho
t
2
4 VAC
,
± 20%
,
50/60H
z
I
nput
G
Fan Si
g
nal
(
occupied
)
On/Off
,
24 VAC
,
± 20%
,
50/60H
z
I
nput
C
S
uppl
y
C
ommo
n
C
ommon
I
nput
Y
1 Cooling requirement
Stage 1
On/Off, 24 VAC, ± 20%, 50/60H
z
I
n
p
ut
Y
2 Cooling requirement
Sta
g
e 2
On/Off
,
24 VAC
,
± 20%
,
50/60H
z
I
nput
W
1 Heat
i
n
g
requ
i
rement
Sta
g
e 1
On/Off
,
24 VAC
,
± 20%
,
50/60H
z
I
nput
S
AT ±
S
uppl
y
Air Temperature
Sensor
Ty
pe: 10K NT
C
(T
y
pe II thermistor
)
I
n
p
ut
O
AT
±
Outdoor Air Tem
p
erature
Ty
pe: 10K NTC (T
y
pe II thermistor
)
I
n
p
ut
O
AH ± Outdoor Air Humidit
y
0-10 VD
C
A
uto Detection: Sensor
p
resent i
f
v
olta
g
e 0.5V-10V
I
n
p
ut RAT ± Return Air Tem
p
eratur
e
Ty
pe: 10K NTC (T
y
pe II thermistor
)
I
nput
RAH
± Return A
i
r Hum
i
d
i
t
y
0-10 VD
C
A
uto Detection: Sensor present i
f
v
olta
g
e 0.5V-10V
O
utput
C
C1 Compressor
1
RTU Sta
g
e
1
Mechanical
C
oolin
g
Circuitr
y
100'000 c
y
cles @ inrush current
o
f
3A
,
normal current 1.5
A
I
mpedance for Auto detection
@
2
4 V
:
<
60O
Ω
@
60
H
z
<
80O
Ω
@
50
H
z
O
utput
C
C2 Compressor
2
RTU
S
tage
2
Mechanical Coolin
g
C
ircuitr
y
100'000 c
y
cles @ inrush current
o
f
3A
,
normal current 1.5
A
I
m
p
edance for Auto detection @
2
4
V:
<60
O
Ω
@
60H
z
<
80O
Ω
@
50
H
z
O
utput
Ac
t 1 Actuator suppl
y
commo
n
Co
mm
o
n
O
utput
A
ct 2 Actuator suppl
y
ho
t
2
4 VAC
,
50/60H
z
O
utput
Ac
t
3
Actuator control outpu
t
2
-1
0
VD
C
I
n
p
ut
Ac
t
5
Actuator feedback si
g
nal
2
-1
0
VD
C
Installation
You can mount the ZIP Economizer in any orientation; it is
recommended that you mount it in a position that will allow
full utilization of the LCD and key pad and proper clearance for
i
nstallation, servicing, wiring, and removal
.
T
ake the overall dimensions of 6.63"
[
168.5
]
x 7.12"
[
181
]
x 2"
[
50.8
]
and mount in the interior of the RTU in a convenient location
that you can access. Secure the ZIP utilizin
g
#8 self-tappin
g
screws
(
included
)
. A minumum of two tabs need to be secured, one which is
a to
p
tab. Ideall
y
secure all four tabs. Wire the electrical connection
using ¼” female insulated spade connectors to prevent corrosion.
Technical Data
P
ower supp
ly
24 VA
C
± 20%, 50/60 Hz;
C
lass 2 power
so
ur
ce
P
ower consumpt
i
on rat
i
n
g*
4 VA base control
(
E
CO
N-ZIP-BA
S
E
)
5.5
VA
b
ase contro
l
w
i
t
h
E
nergy
M
o
d
u
l
e
(
ECON-ZIP-BASE + ECON-ZIP-EM
)
5 VA base control with
C
ommunication
Module (E
CO
N-ZIP-BA
S
E + E
CO
N-ZIP-
CO
M)
6.5 VA base with Energy Module an
d
Communication Module.
(
ECON-ZIP-BASE +
E
CO
N-ZIP-EM + E
CO
N-ZIP-
CO
M)
Rated impulse voltag
e
330V
C
onnector
s
1/4
" ma
l
e spa
d
e connectors
E
nv
i
ronmenta
l
RoH
S
, conformally coate
d
S
oftware class
A
C
ontrol pollution degree
3
Temperature input signa
l
NT
C
10
k
Ω,
Ty
pe II
H
umidit
y
5 to 95% RH non-condensin
g
H
um
idi
ty
i
nput s
i
gna
l
0-10 VD
C
; corresponds to 0 to 100
%
H
ousin
g
NEMA
1
H
ous
i
ng mater
i
a
l
UL94
-5
VA
Ambient temperature ran
g
e -40°F to +158°F
(
-40°
C
to +70°
C)
Storage temperature rang
e
-40°F to +176°F
(
-40°C to +80°C
)
Di
sp
l
a
y
2x16 character LCD; LED backli
g
ht;
tran
s
flectiv
e
Di
sp
l
ay op. range
**
-22°F to +176°F
(
-30°
C
to +80°
C)
Agenc
y
listin
g
cULus acc. to UL873
,
CAN/CSA C22.2
,
N
o.
24
-
93
E
nerg
y
co
d
e comp
li
an
t
A
S
HRAE 90.1
,
C
A Title 24
,
NE
CB
Dimensions (Inches [mm])
E
CO
N-ZIP-BA
SE
ZIP Ec
o
n
o
m
i
zer™ Base M
o
dul
e
*
The power consumption is for the control only and does not include connected loads
s
uch as actuator, compressors, fans, and sensors. For transfomer sizing, the power
c
onsumption of these attached components must be included.
*
* At low temperature the display has decreased response time. Below -22°F [-30°C] it
w
ill not function
.

6
0
6/16 - Subject to change. © Belimo Aircontrols
(
USA
)
, Inc
.
E
CO
N-ZIP-BA
SE
ZIP Ec
o
n
o
m
i
zer™ Base M
o
dul
e
Single Dry Bulb
Single Enthalpy
R
C
G
OCC
W1
O/B
Y1
Y2
ACT1 ACT2 ACT3
ACT5
R
C
R
C
GW1
Y1
Y2
CC1
CC2
OAT+
OAT-
OAH+
OAH-
SAT+
SAT-
RAT+
RAT-
RAH+
RAH-
-SR
1 - Common
2 + Hot
3 Y Input, 2 to 10V
5 U Output, 2 to 10V
ACT 1
ACT 2
ACT 3
ACT 5
R
C
Y1
Y2
ECON-ZIP-10K
Supply Air Temp
SAT +
SAT -
OAT +
OAT -
CC1
CC2
OCC
W1
RTU Stage 1
Mechanical Cooling
Circuitry
RTU Stage 2
Mechanical Cooling
Circuitry
ECON-ZIP-10K
Outside Air Temp
THERMOSTAT RTU TERMINAL
ECON-ZIP-BASE
57
52
51
53
56
R
C
G
OCC
W1
O/B
Y1
Y2
ACT1 ACT2 ACT3
ACT5
R
C
R
C
GW1
Y1
Y2
CC1
CC2
OAT+
OAT-
OAH+
OAH-
SAT+
SAT-
RAT+
RAT-
RAH+
RAH-
-SR
1 - Common
2 + Hot
3 Y Input, 2 to 10V
5 U Output, 2 to 10V
ACT 1
ACT 2
ACT 3
ACT 5
R
C
Y1
Y2
ECON-ZIP-10K
Supply Air Temp
SAT +
SAT -
CC1
CC2
OCC
W1
RTU Stage 1
Mechanical Cooling
Circuitry
RTU Stage 2
Mechanical Cooling
Circuitry
ECON-ZIP-TH
Outside Air Enthalpy
T (+)
T (-)
24 V (R)
RH (+)
RH (-)
OAT +
OAT -
OAH +
OAH -
R
ECON-ZIP-BASE
THERMOSTAT RTU TERMINAL
57
50
52
51
53
56
Wi
r
i
n
g
Di
a
g
ram
s
When the thermostat is not equipped with occupancy control, "Fan On" output "G" shall be wired to the ECON-ZIP-BASE.
W1 must be wired for Heat Pump operation if conventional thermostat is used in conjunction with Defrost Board.
If Thermostat and RTU use O/B control reversing valve position, O/B must be wired to W1 on ECON-ZIP-BASE.
Existing refrigeration safety devices may exist, consult RTU wiring diagram
51
52
53
If RTU is not a Heat Pump using a conventional thermostat and it is desired to record heating operation hours, connect W1 to ECON-ZIP-BASE.
56
Actuators can be mounted in parallel with the ACT3 output from the ZIP Economizer. The ACT5 feedback input should be wired to the Outside Air damper actuator feedback wire.
57
Power source should be the same as ECON-ZIP-BASE.
50
When the thermostat is not equipped with occupancy control, "Fan On" output "G" shall be wired to the ECON-ZIP-BASE.
Existing refrigeration safety devices may exist, consult RTU wiring diagram
51
53
If RTU is not a Heat Pump using a conventional thermostat and it is desired to record heating operation hours, connect W1 to ECON-ZIP-BASE.
56
W1 must be wired for Heat Pump operation if conventional thermostat is used in conjunction with Defrost Board.
If Thermostat and RTU use O/B control reversing valve position, O/B must be wired to W1 on ECON-ZIP-BASE.
52
Actuators can be mounted in parallel with the ACT3 output from the ZIP Economizer. The ACT5 feedback input should be wired to the Outside Air damper actuator feedback wire.
57

7
06/16 -
S
ubject to change.
©
Belimo Aircontrols
(
U
S
A
)
, Inc
.
Differential Enthalpy
R
C
G
OCC
W1
O/B
Y1
Y2
ACT1 ACT2 ACT3
ACT5
R
C
R
C
GW1
Y1
Y2
CC1
CC2
OAT+
OAT-
OAH+
OAH-
SAT+
SAT-
RAT+
RAT-
RAH+
RAH-
-SR
1 - Common
2 + Hot
3 Y Input, 2 to 10V
5 U Output, 2 to 10V
ACT 1
ACT 2
ACT 3
ACT 5
R
C
Y1
Y2
ECON-ZIP-10K
Supply Air Temp
SAT +
SAT -
OAT +
OAT -
CC1
CC2
OCC
W1
RTU Stage 1
Mechanical Cooling
Circuitry
RTU Stage 2
Mechanical Cooling
Circuitry
ECON-ZIP-TH
Outside Air Enthalpy
ECON-ZIP-TH
Return Air Enthalpy
RAT+
T (+)
T (-)
24 V (R)
RH (+)
RH (-)
RAT-
RAH+
RAH-
R
T (+)
T (-)
24 V (R)
RH (+)
RH (-)
OAH +
OAH -
R
ECON-ZIP-BASE
THERMOSTAT RTU TERMINAL
57
50
52
51
53
50
56
Differential Dry Bulb
Wi
r
i
ng
Di
agrams
R
C
G
OCC
W1
O/B
Y1
Y2
ACT1 ACT2 ACT3
ACT5
R
C
R
C
GW1
Y1
Y2
CC1
CC2
OAT+
OAT-
OAH+
OAH-
SAT+
SAT-
RAT+
RAT-
RAH+
RAH-
-SR
1 - Common
2 + Hot
3 Y Input, 2 to 10V
5 U Output, 2 to 10V
ACT 1
ACT 2
ACT 3
ACT 5
R
C
Y1
Y2
ECON-ZIP-10K
Supply Air Temp
SAT +
SAT -
OAT +
OAT -
THERMOSTAT RTU TERMINAL
CC1
CC2
OCC
W1
RTU Stage 1
Mechanical Cooling
Circuitry
RTU Stage 2
Mechanical Cooling
Circuitry
ECON-ZIP-10K
Outside Air Temp
ECON-ZIP-10K
Return Air Temp
RAT+
ECON-ZIP-BASE
57
52
51
53
56
RAT-
Power source should be the same as ECON-ZIP-BASE.
50
When the thermostat is not equipped with occupancy control, "Fan On" output "G" shall be wired to the ECON-ZIP-BASE.
Existing refrigeration safety devices may exist, consult RTU wiring diagram
51
53
If RTU is not a Heat Pump using a conventional thermostat and it is desired to record heating operation hours, connect W1 to ECON-ZIP-BASE.
56
W1 must be wired for Heat Pump operation if conventional thermostat is used in conjunction with Defrost Board.
If Thermostat and RTU use O/B control reversing valve position, O/B must be wired to W1 on ECON-ZIP-BASE.
52
Actuators can be mounted in parallel with the ACT3 output from the ZIP Economizer. The ACT5 feedback input should be wired to the Outside Air damper actuator feedback wire.
57
Power source should be the same as ECON-ZIP-BASE.
50
When the thermostat is not equipped with occupancy control, "Fan On" output "G" shall be wired to the ECON-ZIP-BASE.
Existing refrigeration safety devices may exist, consult RTU wiring diagram
51
53
If RTU is not a Heat Pump using a conventional thermostat and it is desired to record heating operation hours, connect W1 to ECON-ZIP-BASE.
56
W1 must be wired for Heat Pump operation if conventional thermostat is used in conjunction with Defrost Board.
If Thermostat and RTU use O/B control reversing valve position, O/B must be wired to W1 on ECON-ZIP-BASE.
52
Actuators can be mounted in parallel with the ACT3 output from the ZIP Economizer. The ACT5 feedback input should be wired to the Outside Air damper actuator feedback wire.
57
E
CO
N-ZIP-BA
SE
Z
IP Ec
o
n
o
m
i
zer™ Base M
o
dul
e

8
0
6/16 - Subject to change. © Belimo Aircontrols
(
USA
)
, Inc
.
E
CO
N-ZIP-E
M
ZIP Econom
i
zer™ Ener
g
y Modul
e
Technical Data
Power suppl
y
24 VAC ± 20%, 50/60Hz, class 2
p
ower source
P
ower consumpt
i
on rat
i
ng
*
1.5 VA (E
CO
N-ZIP-EM), 5.5 V
A
(
E
CO
N-ZIP-BA
S
E + E
CO
N-ZIP-EM
)
C
onnectors
1/4
" ma
l
e spa
d
e connector
s
E
nv
i
ronmenta
l
RoH
S
, conformally coate
d
Indoor fan s
p
eed selectio
n
100'000 cycles @ inrush current of 3A
,
n
o
rm
a
l
cu
rr
e
nt 1.
5
A
Exhau
s
t
f
an
s
electio
n
100'000 c
y
cles @ inrush current o
f
3A
,
normal current 1.5A
S
u
pp
orted
CO
2 senso
r
0-10 VD
C
, sensor auto-detection, 0-2000
pp
m
Auxiliar
y
input -
purge con
t
ac
t
on/off - 24 VAC, 50/60HZ - current load mi
n
10m
A
A
ux
ili
ar
y
i
nput -
remote
p
otentiometer
2-10VD
C
H
um
idi
t
y
5 to
9
5
%
RH
non-con
d
ens
i
n
g
Housin
g
NEMA
1
Housin
g
materia
l
U
L94-5VA
A
m
bi
ent temperature range -40°F to +158°F (-40°C to +70°C)
Stora
g
e temperature ran
ge
-40°F to +176°F
(
-40°C to +80°C
)
Agency listin
g
cULus acc. to UL873
,
CAN/CSA C22.2
,
No.
24-93
*The power consumption is
f
or the control only and does not include connected loads such as actuator,
compressors,
f
ans, and sensors. For trans
f
ormer sizin
g
, the power consumption o
f
these attached
com
p
onents must be included
.
Dimensions (Inches [mm])
T
yp
e
N
a
m
e
Description Electrical Specification
Inpu
t
CO2 +/- CO2 sensor
i
n
p
u
t
0-10 VD
C
S
ensor auto-detectio
n
Out
p
u
t
IF Indoor fan low
s
p
eed enable
100'000 cycles @ inrush current
o
f 3A, normal current 1.5A
Impedance for Auto detection
@
24 V:
<
600 Ω@ 60Hz
<800
Ω
@
50
Hz
O
utpu
t
EF
E
xhaust fan
e
na
ble
100'000 cycles
@
inrush current
of
3A, normal current 1.5A
Impedance for Auto detection
@
24 V:
<600
Ω
@
60Hz
<
800 Ω
@
50Hz
I
npu
t
AUX
1
±
A
ux
i
l
i
ary
i
npu
t
P
urge contact
i
npu
t
On/Off, 24 VAC, 50/60 H
z
C
urrent load min. 10m
A
I
npu
t
AUX
2
±
A
ux
i
l
i
ary
i
npu
t
R
emote
P
otent
i
ometer
I
npu
t
2
-10 VD
C
In
p
ut/Out
p
ut S
p
ecification
s

9
0
6/16 - Subject to change. © Belimo Aircontrols
(
USA
)
, Inc
.
E
CO
N-ZIP-E
M
ZIP Econom
i
zer™ Ener
g
y Modul
e
Wiring Diagram
CO2 -
CO2 +
Purge Contact
Thermostat
24 VAC AUX1+
AUX1 -
AUX2 +
Indoor Fan Low
Speed Relay /VFD Enable
Exhaust Fan
Circuit
CO2 Sensor
1 - Common
2 +
3 + Y Input, 0 to 10 VDC
4 - 0 to 10 VDC
SGA24 SGF24
Common - 1
+ 2
Y Input, 2 to 10 VDC + 3
2 to 10 VDC + 4
AUX1 + CO2 +
AUX1 - CO2 -
AUX2 +
AUX2 -
IF
EF
ECON-ZIP-EM
52
55
54
50
50
Power source should be the same as ECON-ZIP-BASE.
50
Not supplied by Belimo.
Sold separately by Belimo
54
55
W1 must be wired for Heat Pump operation if conventional thermostat is used in conjunction with Defrost Board.
If Thermostat and RTU use O/B control reversing valve position, O/B must be wired to W1 on ECON-ZIP-BASE.
52

1
0
0
6/16 - Subject to change. © Belimo Aircontrols
(
USA
)
, Inc
.
ECO
N-ZIP-
COM
ZIP Economizer™ Communication Modul
e
Technical Data
P
ower suppl
y
24 VAC ± 20%, 50/60Hz, class 2
p
ower source
P
ower consumpt
i
on rat
i
ng
*
2.5 VA (E
CO
N-ZIP-
CO
M), 6.5 V
A
(
E
CO
N-ZIP-BA
S
E + E
CO
N-ZIP-
CO
M
)
C
onnectors 1/4" male s
p
ade connector
s
E
nv
i
ronmenta
l
RoH
S
, conformally coate
d
C
ommunication interfac
e
RS485 interface, o
p
tical isolation max. 1kVD
C
(
for max.1 min
)
, Pin 4: RS485 Com Gnd, Pin 7:
R
S
485
C
om A, Pin 8: R
S
485
C
om
B
Su
pp
orted remote alar
m
norma
l
current:
0
.5
A
,
i
nrus
h
current:
1A
H
umidit
y
5 to 95% RH non-condensin
g
H
ous
i
n
g
NEMA
1
H
ousin
g
materia
l
U
L94-5V
A
A
m
bi
ent temperature range -40°F to +158°F (-40°
C
to +70°
C
)
S
torage temperature rang
e
-40°F to +176°F (-40°
C
to +80°
C
)
Agency listin
g
cULus acc. to UL873
,
CAN/CSA C22.2
,
No.
24
-
93
*
The power consumption is for the control onl
y
and does not include connected loads such as actuator,
compressors, fans, and sensors. For transformer sizin
g
, the power consumption of these attached
com
p
onents must be included
.
Wiring Diagram
24 VAC
Alarm
Light / Pilot
Relay
24 VAC
ALM ALM
ECON-ZIP-COM
50
54
Dimensions (Inches [mm])
I
nput
/O
utput
S
peci
f
ication
s
Technical Data
Typ
e
N
ame
D
escr
ip
t
i
o
n
Electrical S
p
ecification
I/O Comm
C
ommunication Interfac
e
RS485 Interfac
e
O
p
tical Isolation max. 1k VDC
(
for max. 1min
)
Pin 4: RS485 Com Gn
d
Pin 7: RS485 Com
A
Pin 8: RS485 Com
B
R
ela
y
ALM D
i
a
g
nost
i
c Alarm
Dr
y
C
ontact
Rela
y
contact 24 V
N
orma
l
current: 0.5
A
Inrush current: 1
A
Power Source should be same as ECON-ZIP-BASE
Not Supplied by Belimo
50
54

11
0
6/16 - Subject to change. © Belimo Aircontrols
(
USA
)
, Inc
.
Installation
Dimensions in Inches [mm]
A
void mounting in areas where acid
f
umes or other deteriorating vapors
can attack the metal parts, or in areas where escaping gas or other
explosive vapors are present.
Mount the sensor in a position that will allow for proper clearance for
installation, servicing, wiring, and removal.
Usin
g
the dimensions as a reference, mount the 10K Sensor on the outside
of the dampers to measure outside temperature, or inside the return air
duct to measure the return temperature. If mounted outside, the sensor
must be placed within hood behind the outdoor air filter. It needs to be
protected from direct exposure to water
(
snow/rain
)
and direct exposure to
sunli
g
ht
(
UV radiation
)
.
Secure the sensor with #8 self-tapping screws (included in kit) using a size
16 or 18
d
r
ill.
Wiring Diagram
ZIP Economizer Terminal inputs
SAT (+/-)
O
AT (+/-
)
R
AT (+/-
)
E
CON-ZIP-10K
ECO
N-ZIP-1
0K
ZIP Economizer™ Tem
p
erature
S
enso
r
Technical Data
T
emperature output si
g
nal NT
C
10k
O
hm, T
y
pe II
C
onnector
s
1/4"
f
emale spade insulated connectors,
3
f
t. cabl
e
Accurac
y
± 0.36°F,
(
± 0.2°C
)
S
tabilit
y
drift less than 0.036°F/yr [0.02°
C
/yr
]
M
ater
i
a
l
etched Teflon, plenum-rated & FEP
j
ackete
d
cable;
g
alvanized t-bracket
A
m
bi
ent temperature range -67°F to +176°F (-55°
C
to +80°
C
)

1
2
0
6/16 - Subject to change. © Belimo Aircontrols
(
USA
)
, Inc
.
Installation
A
void mountin
g
in areas where acid
f
umes or other deterioratin
g
vapors
can disintegrate the metal parts o
f
the module’s circuit board, or in areas
where escaping gas or other explosive vapors are present.
You must mount the sensor in a position that will allow for proper clearance
for installation, servicing, wiring, and removal.
Using the dimensions as a reference, mount the Temperature and Humidity
Sensor on the outside of the dampers to measure outside temperature and
humidity, or inside the return air duct to measure the return temperature
and humidity. I
f
mounted outside, the sensor must be placed within hood
behind the outdoor air
fi
lter. It needs to be protected
f
rom direct exposure
to water (snow/rain) and direct exposure to sunlight (UV radiation).
The orientation of the sensor is critical to ensure o
p
timal
p
erformance.
(Please see figures on recommended orientation.)
Ensure installation matches an approved orientation before securin
g
with
#
8 self-tappin
g
screws
(
included in kit
)
.
The electrical connection needs to be wired usin
g
appropriate insulated
spade connectors, ¼”female, accordin
g
to the wirin
g
dia
g
ram.
Wiring
I
nput/Output Specification
s
Technical Data
Type
N
ame
D
escr
i
pt
i
o
n
Electrical
S
peci
fi
cation ZIP Term
i
na
l
In
p
u
t
2
4V
S
uppl
y
Ho
t
24 VAC
,
± 20%
,
50/60
Hz
Same Power
S
uppl
y
R
O
utpu
t
T
(+
/
-)
T
emperature
Ty
pe: 10K NT
C
(T
y
pe II thermistor)
O
AT (+
/
-);
RAT
(
+/-
)
O
utpu
t
R
H(+
/
-)
R
elat
i
ve Hum
i
d
i
t
y
0-10 VD
C
O
AH (+
/
-);
RAH
(
+/-
)
;
E
CO
N-ZIP-T
H
ZIP Economizer™ Tem
p
erature and Humidit
y
Senso
r
Technical Data
Power Su
pp
l
y
24 VAC ± 20%, 50/60Hz, Class 2
p
ower sourc
e
C
urrent
C
onsumptio
n
Max. 5mA
R
ate
d
I
mpu
l
se
V
o
l
tag
e
800
V
Co
nn
ec
t
o
r
s
1/4" male s
p
ade connector
s
E
nv
i
ronmenta
l
RoH
S
conformall
y
coate
d
Software Clas
s
A
Control Pollution De
g
re
e
3
Tem
p
erature Sensor T
ype
NT
C
1
0
k
O
h
m
H
um
idi
ty 0 to 100%
RH
Humidity Sensor Typ
e
0-10VDC (0 to 100% RH) max load 10kOhm,
Class 2 limited ener
gy
Housin
g
NEMA 1
A
m
bi
ent
T
emperature
R
ang
e
-40°F to +140°F (-40°
C
to +60°
C)
S
torage Temperature Rang
e
-40°F to +158°F (-40°
C
to +70°
C)
A
ccurac
y
± 3% 35-65% rH
@
75°
F
± 5% 0-34%
,
66-100% rH @ 75°
F
Res
p
onse Time <45 seconds @ 40 FPM
,
75°
F
H
y
sterisi
s
<2.
5%
rH
Long Term
S
tabilit
y
<1% rH
/y
ea
r
Agency Listin
g
UL60730-1,-2-9,-2-13. UL2043 com
p
liant, C
E
2004/108/EC "Electroma
g
netic compatibilit
y
(EM
C
)", EN60730-1,-2-9 and-2-13
Dimensions (Inches [mm])

13
0
6/16 - Subject to change. © Belimo Aircontrols
(
USA
)
, Inc
.
ZIP E
co
n
o
miz
er
Setup and Confi
g
uration
Q
uick
S
etu
p
MMI Keypad
Moves up through the
menu on the same level.
Will increase values by
one increment at a time.
When setting values
holding key down will
fast scroll
Moves down through the
menu on the same level.
Will decrease values by
one increment at a time.
When setting values
holding key down will fast
scroll.
Enter sub menu level.
Start editing a setting.
Store an entered
value.
esc
Escape sub menu to
next higher level.
Cancel current actions.
i
Show additional
information on the
current menu Item
when “i” appears in
lower right of display.
Functions
1
. “Monitor Live Conditions” is used to display settin
g
s and live values.
2
. “Settin
g
s” is used to parameterize the ZIP Economizer.
(
Note: Devices 1 is
for CC1, CC2, EF, IF; Devices 2 is for OAH, RAH
)
3
. “Present Devices” is used to verif
y
that the ZIP Economizer's Auto Detected
connections are terminated
p
ro
p
erl
y
. I
f
connected device is not shown,
verify wiring. If wiring has continuity and device is verified operational
r
e-enter “Settin
g
s” and enable missin
g
device by chan
g
in
g
from “Auto” to
“
Av
a
il
ab
l
e
”
o
r “In
s
t
a
ll
ed
”
.
4. “Al
a
rm
s
” i
s
used
t
o
vi
e
w
cu
rr
e
nt
a
n
d
hi
s
t
o
ri
ca
l
a
l
a
rm
s
a
n
d
de
l
e
t
e
i
nadvertentl
y
caused alarms.
5. “Service and Commissionin
g
” submenu is used to operate the RTU in
“
Manual Mode” or to perform “Acceptance Test”. “Settin
g
s” must to be
com
p
leted to access.
6
. “Status” is a display of the current operatin
g
mode. It can be accessed
by pressin
g
”esc”. The action o
f
pressin
g
any key will drop the user down
from Status to the next level, so repeatedly pressin
g
“esc” will to
gg
le the
dis
p
la
y
between
S
tatus and Monitor Live
C
onditions. (Note: If status
“
Setup incomplete” is displayed the RTU coolin
g
operation will be
d
isabled and additional
p
arameters must be set to achieve “Setu
p
c
omp
l
ete
”
.
)
Installation
1.
S
hut off power to RTU before beginning installation.
2. Note orientation, opening rotation, and spring return rotation of damper
assembly. Mount Actuator to
O
utside Air and Return Damper assembly.
To ensure tight outside air shuto
ff
; while tightening actuator clamp push
d
am
p
er c
l
ose
d
.
3. Terminate required Inputs and
O
utputs(I
/O
): For the ZIP Economizer
t
o
function correctly, the following I/O, at a minimum, are required to be
terminated, wired, and functioning (R, C, Y1, Y2, G, CC1, OAT, SAT, ACT1,
A
CT2, ACT3, ACT5
)
. See wirin
g
dia
g
rams
.
4.
S
ensor configuation: The ZIP Economizer automatically detects sensors
a
ttached and automatically con
fi
gures
f
or single dry bulb, single enthalpy,
d
i
ff
erential dr
y
bulb and di
ff
erential enthal
py.
Settings
“
S
ettings” is the menu displayed when the ZIP Economizer is first powered.
Press “
O
K” to parameterize required settings. Reference above Keypad Key
definition instructions and navi
g
ate as needed.
W
ARNIN
G
L
ive Electrical Com
p
onents
!
During installation, testing, servicing and troubleshooting of this product, it may be
necessary to work with live electrical components. Have a qualified licensed electrician or other
individual who has been properly trained in handling live electrical components perform these
tasks. Failure to follow all electrical safety precautions when exposed to live electrical
c
omponents could result in death or serious injury
.

14
0
6/16 - Subject to change. © Belimo Aircontrols
(
USA
)
, Inc
.
Q
uick
S
etu
p
Required "Settings" Parameters for All Configurations
1. ZIP Code US or Canada (sets the free cooling changeover high limit and
temperature units F/C)
a. When the Zip Code submenu is displayed enter “OK” to begin “US” Zip
Code parameterization. If “Canada” Postal Code is desired press the up
/
d
own arrow to access.
i. Press OK to access digit 1 (flashing) then use the up/down arrow
to parameterize; enter OK when complete. Repeat until all digits
are com
p
lete. If a mistake is made
p
ress “esc” and re
p
eat from
b
eg
i
nn
i
n
g
ii. When all Zip Code or Postal Code digits are entered press
“esc” to move up a level then press the up
/
down arrow to access
next settings parameter.
2. Vent Min Pos (
O
utdoor Air Damper Ventilation Minimum Position)
a. When the “Vent Min Pos” submenu is displayed press “OK” to
parameterize (
fl
ashing).
b. Use the u
p/
down arrow to
p
arameterize,
p
ress “
O
K” when com
p
lete.
Th
e actuator w
ill
i
mme
di
ate
l
y
d
r
i
ve t
h
e
d
amper to t
h
e m
i
n
i
mum pos
i
t
i
on.
3. Additional Parameters may require setting. The ZIP Economizer will auto
-
de
t
ec
t
added
D
e
vi
ces
suc
h
as
a
CO
2
se
n
so
r
e
t
c
. Wh
e
n th
e
ZIP E
co
n
o
miz
e
r
detects a new device, it will prompt the user in the
S
tatus level; navigate to
S
ettings and parameterize blank fields. If the devices are connected upon
first start up their settings will require parameterization then.
4
. When all parameters have been set, the ZIP Economizer will show “
S
etup
Com
p
lete” if there are still
p
arameters to set, there will be no action. You
can veri
f
y by pushing esc until status level is reached and it will display
“Setup Incomplete”. If this is the case, re-enter settings menu and use up
down arrows to
fi
nd the parameter with blank
fi
elds and parameterize as
desc
ri
bed
abo
v
e
.
N
o
te: you may enter parameters in any order - eg: Vent min Pos before
ZIP Code - If the RTU is a heat
p
um
p
or uses a 2 s
p
eed indoor fan, these
paramaters should be enabled first, otherwise the logic may go to Setup
C
omplete prematurely.
Service and Commissioning (Acceptance Test & Manual Mode)
Setup Complete - Initializing Automatic Mode
The ZIP Economizer has built in commissioning processes found in
A
cce
p
tance Test.
1
.
E
c
o
n
o
mizer Test. Use “Economizer Test” to verify RTU Integrated
Economizer operation. Navigate to the “Service and Commissioning” menu,
p
ress “OK”;
p
ress the down arrow to access “Acce
p
tance Test”. Press
O
K again when “Economizer Test” appears. Press “OK” again to confirm
r
unn
i
ng test.
F
o
ll
ow prompts
d
ur
i
ng test.
Thi
s test w
ill
open
d
amper
to 100%, enable power exhaust fan (if connected), enable 1st stage of
M
echanical
C
ooling, reverse this process and then drive to Vent Min
Position. When used with a Belimo actuator, the actuator will s
p
eed u
p
to
r
e
d
uce test t
i
me.
2
.
M
anua
l
Mod
eis used to override outputs after entering a “Timeout”
d
uration.
3
.
D
amper
S
caling.
Th
e test w
ill
re-sca
l
e t
h
e contro
l
s
i
gna
l
range to
m
ax
i
mum reso
l
ut
i
on
(
0-100%
)
over t
h
e ca
lib
rate
d
(
re
d
uce
d)
ang
l
e.
Wh
en
u
sing a Belimo actuator, the actuator will speed up to reduce test time
.
No
te: Failure to identi
f
y obstructions or improper setup o
f
damper assembly
m
ay result in an improper scaling and operation o
f
the damper.
)
No
t
e
:
A
dditional testin
g
can be found on pa
g
e 36 of this document.
1.
Wh
en a
ll
entr
i
es
h
ave
b
een com
pl
ete
d
, t
h
e
ZIP
E
conom
i
zer w
ill
sw
i
tc
h
to
Status dis
p
la
y
and show “Setu
p
Com
p
lete”, and will immediatel
y
show a
“D
amper sca
li
ng starts
i
n 10secs
”
an
d
w
ill
count
d
own to 0
(
b
e aware,
at 0 the damper w
i
ll start to move at h
i
gh speed
)
.
A
message w
ill
scroll saying “Damper scaling
f
or better operation i
f
obstruction is present
resca
l
e
d
amper
i
n comm
i
ss
i
on
i
n
g
menu
”
.
(F
or
d
eta
il
e
d
i
nstruct
i
ons on
this – please see the section “Service and Commissionin
g
” below. This will
open damper to 100%
(
re-scale control si
g
nal i
f
needed
)
.
(
Note:
f
ailure to
identi
f
y obstructions or improper setup o
f
damper assembly may result in
an improper scaling and operation o
f
the damper.)
O
nce scaling is complete, a message will appear saying “Damper scaling
successful”. The ZIP will then show “maximum at 80° = 100%” That
m
essage will show maximum rotation o
f
the damper. This process ensures
the damper is always operatin
g
and displayed from 0-100%.
2
. Once the message has appeared, the actuator immediately closes the
d
amper and a countdown begins, until the unit starts to operate in
A
utomat
i
c
M
o
d
e
(b
e aware, w
h
en count
d
own comp
l
ete, t
h
e
RTU
will respond to thermostat calls which may enable mechanical
c
oolin
g)
.

15
0
6/16 - Subject to change. © Belimo Aircontrols
(
USA
)
, Inc
.
3
. Setting PPM range (only required if sensor is configurable for other
r
anges).
4
. Power RTU and enter Settings Menu.
Note: When the CO
2
sensor is powered and 0-10 VDC is available at CO2+
and CO2, the ZIP Economizer will recognize the C
O
2presence and the
p
rompt to set up CO
2
settings
.
5.
S
etting D
C
V settings.
a. With single speed indoor fan, onl
y
2 DCV settings are required
.
i. DCV Min Pos – This is the minimum occupied or zero occupanc
y
v
entilation rate expressed in damper percent open
(
Title 24 2013
s
ection 120.1(b)2; A
S
HRAE 62.1
S
ection 6.2.7).
ii.
CO
2PPM
S
et Pnt – This is the
CO
2
co
n
ce
ntr
a
ti
o
n th
a
t i
s
des
ir
ed
in th
e
s
pace
(Ti
t
l
e
24
2013
sect
i
on
120
.
1(
c
)4
. prescr
ib
e
d
as
600
ppm p
l
us
outdoor air
CO
2
concentration assumed to be 400ppm = a set point of
1000
ppm
)
.
ECON-ZIP-EM and CO
2
sensor can be added during or after initial set up
.
1. A CO
2
sensor is needed with the
f
ollowin
g
characteristics
:
a. Output that is 0-10 VDC
b. Range of 0-2000ppm
2. Attach the Energ
y
Module ECON-ZIP-EM to the ZIP Economizer
E
CO
N-ZIP-BA
S
E.
Before Getting Started
Wiring CO2Sensor to ZIP Economizer
1. Wire
CO
2
sensor 0-10 VDC output to ECON-ZIP-EM CO
2
sensor
i
nput
.
Operation
Type of
Output
Ventilation Rate
(cfm/Person)
Analog
Output
CO2Control
Range (ppm)
A
ny 0-10V 0-2000
The ZIP Economizer lo
g
ic will control the outside air damper position based on
sp
ace CO
2
dilution needs. If the
CO
2value is low, the dam
p
er shall remain at DCV
Min Pos when not in free cooling. When the
CO
2
concentrat
i
on r
is
e
s
a
b
ove t
h
e
CO
2
PPM
S
et Pnt (as the space becomes more populated), then the damper will
s
tart to modulate towards Vent Min Pos to maintain level at
CO
2
PPM
se
t Pnt.
When the
CO
2
concentrat
i
on
d
rops
i
n t
h
e space
(
t
h
e space popu
l
at
i
on
d
ecreases
)
t
he damper will start to modulate back towards D
C
V Min Pos
.
2. Wire
CO
2
sensor power.
Note: If RTU transformer VA is sufficient R/
C
terminals ma
y
be used on
ZIP E
co
n
o
miz
e
r.
Exam
p
le
CO
2
S
ensor Diagram
Exam
p
le CO
2
Sensor Diagram
W
ARNIN
G
Live Electrical Com
p
onents
!
During installation, testing, servicing and troubleshooting of this
product, it ma
y
be necessar
y
to work with live electrical components. Have a
qualified licensed electrician or other individual who has been properl
y
trained
in handling live electrical components perform these tasks. Failure to follow all
e
lectrical safet
y
precautions when exposed to live electrical components could
resu
l
t
i
n
d
eat
h
or ser
i
ous
i
n
j
ur
y.
Demand
C
ontrol Ventilation
S
etu
p
ZIP E
co
n
o
miz
er
Setup and Confi
g
uration

1
6
0
6/16 - Subject to change. © Belimo Aircontrols
(
USA
)
, Inc
.
2-
Sp
eed Fan
S
etu
p
ZIP
Eco
n
o
m
i
z
er
Setup and Configuration
2. Connecting them into the following, utilizing the IF connection at the
E
CON-ZIP-EM.
Setting up the ZIP Economizer with Variable Frequenc
y
Drive
.
1. You will need a VFD rated for
supply fan HP.
2. You will need to have a ZIP
Economizer ECON-ZIP-BASE and
an Energ
y
Module ECON-ZIP-EM
.
3. You will also need a separate
S
PDT relay for integration, and
S
PST for fan enabling.
Before Getting Started
Wiring VFD to ZIP Economizer
Wire the VFD according to the manufacturer’s instructions. Ensuring line
volta
g
e to the drive, and wirin
g
the output of the VFD to motor per dia
g
ram
b
elow.
Verify that the motor rotation is correct. If not, switch 2 of 3 wires from VFD
t
o
m
o
t
o
r
.
1. Locate the VFD Digital Inputs, as well as an
y
pertinent High, Low Speed
D
es
i
gnat
i
on
.
Reference Drive Control Terminal Description
D
i
g
ital Inputs- X1 Terminal
+
24V
Auxiliar
y
voltage output 24 VDC / 250 mA
(reference to
G
ND), short circuit protected
.
G
ND
A
ux
ili
ar
y
vo
l
tage output common
D
CO
M Digital input common. Jumper to
G
ND.
DI1
S
tart/stop. Jumper to +24V
.
DI2
Pro
g
ram to 40 Hz. Wire to
S
PDT N
O
contact.
DI3
Program to 60 Hz. Wire to
S
PDT N
C
contact.
DI4
S
afety interlock. Jumper to +24V.
Example VFD Terminal Desi
g
nations
F
an enable rela
y
; single pole, single throw
3. Power RTU and enter
S
ettings menu.
Drive
U1 V1 W1 GND U2 V2 W2
Motor
GND
L3
L2
L1
Input
Programming Indoor Fan Settings
Wh
en a
VFD
i
s a
dd
e
d
, up to t
h
ree
(3)
a
ddi
t
i
ona
l
sett
i
ngs w
ill
b
e requ
i
re
d.
a. Low
S
p Vent Min – When a 2
S
peed strategy is used to save energy,
an additional Vent Min Pos needs to be entered for low speed operation
due to less available static pressure from the fan. This position will be
g
reater than Vent Min Pos, however equal the same measured airflow
ra
t
e
v
a
l
ue.
b. Low
S
p D
C
V Min - When a 2
S
peed strategy is used to save energy,
an additional D
C
V Min Pos needs to be entered for low speed operation
due to less available static
p
ressure from the fan. This
p
osition will be
greater than D
C
V Min Pos, however equal the same measured airflow
r
ate va
l
ue
.
c.
L
ow
E
x
h
F
an
P
os -
Wh
en a
2
spee
d
stategy
i
s use
d
to save energy, an
additional Exh Fan
O
n Pos needs to be entered for low s
p
eed o
p
eration
due to less available static pressure from the fan. This position will be
g
reater than Exh Fan
O
n Pos, however equal the same measured airflow
r
ate value.
These values should be set to provide the same airflow of outside air
(
OA
)
and
e
xhaust as when fan is operating at full speed. Due to less pressure generated
by
the fan, this value is t
y
picall
y
a higher percentage open value.
+
24V
VFD
D
I
1
(
Start/
S
top)
G
C
W
ARNIN
G
Live Electrical
C
omponents
!
D
urin
g
installation, testin
g
, servicin
g
and troubleshootin
g
of this
product, it may be necessary to work with live electrical components. Have a
q
uali
fi
ed licensed electrician or other individual who has been properly trained
in handlin
g
live electrical components per
f
orm these tasks. Failure to
f
ollow all
electrical sa
f
et
y
precautions when exposed to live electrical components could
result in death or serious in
j
ur
y
.
T
he control circuit inputs to the VFD are 24 VDC signals. This voltage is sourced
from the VFD at its terminal stri
p
X1, +24V. The s
p
eed in
p
uts are received at X1
terminals (DI--2) for low speed (40HZ) motor operation and (DI--3) for high
spee
d
(60HZ)
motor operat
i
on.
Wh
en ne
i
t
h
er
i
nput
i
s present, t
h
e
VFD
w
ill
s
h
ut
the fan motor off.
Utilizing the nomenclature from the example VFD Terminal Designations table,
pull the following items from the terminal block for Digital Inputs.
S
ingle pole, double throw rela
y
24V
VFD
IF C
DI3 (High Sp)
DI2 (Low Sp)
+
24V
VFD
DI3
(
High Sp
)
DI2
(p)
(
Low S
p)
IF
C
R
T
U
Termina
l
ECON-ZIP-EM

17
0
6/16 -
S
ubject to change.
©
Belimo Aircontrols (U
S
A), Inc
.
Wiring
ZIP
Eco
n
o
m
i
z
er
Multiple Actuator
C
onfiguration
When usin
g
the ZIP Economizer on a Rooftop Unit
(
RTU
)
that has more than one damper that is not mechanically linked, the ZIP Economizer can drive a maximum of
(3) -SR actuators. The actuators must be wired in parallel with the ACT3 output from the ZIP Economizer. The ACT5 feedback input on the ZIP Economizer should be
wired to the
O
utside Air Damper actuator feedback wire.
Wirin
g
for the multiple actuator confi
g
uration is shown in the illustration below; please ensure to follow all warnin
g
s and cautions listed in the actuator mountin
g
instructions. Any combination of TFB24-SR, LF24-SR, NFB24-SR, and AFB24-SR can be mounted in this arran
g
ement.
1 Common
2 Hot
3 Y1 Input
5 U Output (Feedback)
1 Common
2 Hot
3 Y1 Input
5 U Output (Feedback)
1 Common
2 Hot
3 Y1 Input
5 U Output (Feedback)
ACT 1
ACT 2
ACT 3
ACT 5
Exhaust Air Damper
Return Air Damper
Outside Air Damper
ZIP Economizer I/O
C
onfi
g
urin
g
Multiple Actuator
s

1
8
0
6/16 - Subject to change. © Belimo Aircontrols
(
USA
)
, Inc
.
ZIP E
co
n
o
miz
er
Menu Se
q
uence Documentation
432
1
Status Line(1)
Keypad Key Definition
Monitor Live
Conditions Settings(3) Present Devices Alarm
esc esc esc
escAny key
(1) The status line presents the current status of the economizer
including contextual information like temperatures, damper
position or compressor start / stop requests.
Additionaly, newly detected sensors, device, and active alarm
conditions get shown.
(2) Only displayed after setup has been completed, else navigation
jumps over this menu.
(3)Settings is the first menu displayed when the ZIP Economizer is
first powered and has not been previously setup.
Example:
Free Cooling
Dmp 40% OAT 70F
esc
Moves up through the menu on the
same level. Will increase values by
one increment at a time. When
setting values holding key down
will fast scroll.
Moves down through the menu on
the same level. Will decrease values
by one increment at a time. When
setting values holding key down will
fast scroll.
i
Show additional
information on the
current menu item when
“i” appears in lower right
of display
Escape sub menu to
next higher level.
Cancel current
actions.
esc
Enter sub menu level.
Start editing a setting.
Store an entered value.
OK
Service and
Commissioning(2)
esc escescescesc
Menu Flow

19
06/16 - Subject to change. © Belimo Aircontrols
(
USA
)
, Inc
.
ZIP
Eco
n
o
m
i
z
er
Menu Se
q
uence Documentation
Suppy Air Temp
xxx.x°F
(5)
Outdoor Temp
xxx.x°F
(5)
Outdoor Humid
(1)
xxx%
Outdoor Enth
(1)
xx.xBtu/lb
(5)
Return Air Temp
(1)
xxx.x°F
(5)
Return Air Humid
(1)
xxx%
Return Air Enth
(1)
xx.xBtu/lb
(5)
CO2 Level
(1)
xxxxppm
Damper Pos
xxx%
Fan Speed
(1)(3)
High
Low
Exhaust Fan
(1)(3)
On
Off
G
(3)
On
Off
Y1
(3)
On
Off
Y2
(3)
On
Off
W1
(3)
On
Off
Climate Zone
xxx
Economizer
Changeover
(3)(4)
error disabled
Fixed dry bulb
Differential dry bulb
Fixed enthalpy +
Fixed dry bulb
Diff enthalpy +
Fixed dry bulb
High Limit
(3)(5)
xx°F
xx°C
xx.xBtu/lb
xx.xkJ/kg
ZIP code
xxxxxx
Run Time Comp 1
xxxxxxhrs
Run Time Econ
xxxxxxhrs
Run Time Vent
xxxxxxhrs
Run Time Heating
xxxxxxhrs
Run Time Unoccup
xxxxxxhrs
Run Time FP
xxxxxxhrs
Firmware version
01.10.000
OK
esc
(6)
(1)
Only displayed if device is connected
and functioning.
(2)
Only displayed after setup has been
completed, else navigation jumps over
this menu.
Sub menu
Compressor 1
(3)
Start_xxxsec
Stop_xxxsec
on
off
off SAT ok
off EcoPotential
off checking SAT
off DXLL
off LCLO
(5)
Unit depends on selected temperature
scale and is auto selected by US / Canada
ZIP/Postal code, (°F & Btu/lb or °C & kJ/kg).
(6)
Press esc button from any sub menu item.
(7)
Returns to previous place in menu tree
(8)
Only displayed with enthalpy
configurations.
Compressor 2
(1)(3)
Start_xxxsec
Stop_xxxsec
on
off
off SAT ok
off EcoPotential
off checking SAT
off DXLL
off LCLO
Run Time Comp 2
(1)
xxxxxxhrs
(3)
Only one value below 1
st
row is
displayed on 2
nd
row at any one time.
(4)
Only one of the below change-over
high limit strategies is displayed.
Run Time Mech
xxxxxxhrs
Run Time DCV
xxxxxxhrs
Run Time Integra
xxxxxxhrs
4321
Status line
Monitor Live
Conditions
Settings Present Devices Alarm
esc esc esc
esc
Any key esc
Service and
Commissioning
(2)
esc esc esc escesc
High Limit
(3)(5)(8)
xx°F
xx°C
Are you sure you want to
reset the time?
Run Time Econ
(7)
0hrs
OK
Are you sure you want to
reset the time?
OK Run Time Mech
(7)
0hrs
OK
Are you sure you want to
reset the time?
OK Run Time DCV
(7)
0hrs
OK
Are you sure you want to
reset the time?
OK Run Time Integra
(7)
0hrs
OK
Are you sure you want to
reset the time?
OK Run Time Vent
(7)
0hrs
OK
Are you sure you want to
reset the time?
OK Run Time Heating
(7)
0hrs
OK
Are you sure you want to
reset the time?
OK Run Time Unoccup
(7)
0hrs
OK
Are you sure you want to
reset the time?
OK Run Time FP
(7)
0hrs
OK
OK
Are you sure you want to
reset the time?
OK Run Time Comp 1
(7)
0hrs
OK
Are you sure you want to
reset the time?
(1)
OK Run Time Comp 2
(7)
0hrs
OK
Monitor Live
C
ondition
s

20
0
6/16 - Subject to change. © Belimo Aircontrols
(
USA
)
, Inc
.
ZIP
Eco
n
o
m
i
z
er
Menu
S
e
q
uence Documentation
ZIP Code
xxxxxx
OK esc(5)
Sub menu(6)
US
xxxxx
Canada
xxxxxx
(1) Only present if device is connected and functioning.
(2) Only present after setup has been completed, else navigation jumps
over this menu.
(3) Only one value displayed at a time.
(4) Unit depends on selected temperature scale and is auto selected by
US / Canada, ZIP/Postal code, (°F & Btu/lb or °C & kJ/kg).
(5) Press esc button from any sub menu item.
(6) Press OK to change a setting on lowest menu level into editing mode.
(7) Only present during initial setup- see menu table for additional
information
(8) Only visible when Purge Enable is On.
(9) Only displayed with enthalpy configurations.
Fan 2Speed
auto(3)
not available(3)
available(3)
Compressor Qty
auto(3)
1(3)
2(3)
Exh Fan Install
auto(3)
not installed(3)
installed(3)
OAH Sensor
Auto(3)
not installed(3)
installed(3)
RAH Sensor
auto(3)
not installed(3)
installed(3)
DCV Min Pos(1)
xxx%
DCV PPM Set Pnt(1)
xxxxppm
Low Sp Vent Min(1)
xxx%
Low Sp DCV Min(1)
xxx%
Exh Fan On Pos(1)
xxx%
Low Exh Fan Pos(1)
xxx%
Temp Unit
°F(3)
°C(3)
Purge Enable
On(3)
Off(3)
Remote Dmp Cntrl
On(3)
Off(3)
SAT Y2 Limit
On(3)
Off(3)
Purge Dmp Set(8)
xxx%
High Limit
Modification(1)
Economizing
disabled due to
sensor error(3)(4)
Fixed dry bulb
Differential dry bulb
Fixed enthalpy +
Fixed dry bulb
Diff enthalpy +
Fixed dry bulb
Heat Pump Op
HP(O)=pow=Cool(3)
HP(B)=pow=Heat(3)
HP(W1)=pow=
Heat(3)
Off(3)
4321
Status line
Monitor Live
Conditions Settings Present Devices Alarm
esc esc esc
esc
Any key esc
Service and
Commissioning(2)
esc esc esc escesc
Compressors
Selected/
Detected
Message (7)
High Limit(3)(4)
xx°F
xx°C
xx.xBtu/lb
xx.xkJ/kg
High Limit(3)(4)(9)
xx°F
xx°C
OK
esc
2 Speed Fan Op
On(3)
Off(3)
Devices 1
CC1(1) CC2(1) EF(1) IF(1)
Devices 2
OAH(1) RAH(1)
esc
OK
esc
OK
esc
OK
Vent Min Pos
xxx%
OK
S
ettin
gs