Belle PWX Series User manual
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• Spare Parts Book
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Operators Manual
GB
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BELLE
4
PWXRANGE
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How To Use This Manual
GB
Before you operate or carry out any maintenance on this machine YOU MUST READ and STUDY
this manual.
WARNING
The product can be at risk. The machine or yourself can be damaged or injured if procedures are not
carried out in the correct way.
CAUTION
The life of the operator can be at risk.
WARNING
WARNING
GB
Contents
KNOW how to safely use the unit’s controls and what you must do for safe maintenance. (NB Be sure that you know how to switch the
machine off before you switch on, in case you get into difficulty.)
ALWAYS wear or use the proper safety items required for your personal protection. If you have ANY QUESTIONS about the safe use
or maintenance of this unit, ASK YOUR SUPERVISOR OR CONTACT: Altrad Belle (UK): +44 (0) 1298 84606
GB
This manual has been written to help you operate and service the Pressure Washer safely.
This manual is intended for dealers and operators of the Pressure Washer.
Foreword
The ‘Environment’ section gives instructions on how to handle the recycling of discarded apparatus in an environmentally friendly way.
The ‘Machine Description’ section helps you to familiarise yourself with the machine’s layout and controls.
The ‘General Safety’ and ‘Health and Safety’ sections explain how to use the machine to ensure your safety and the safety of the
general public.
The ‘Start and Stop Procedure’ helps you with starting and stopping the machine.
The ‘Trouble Shooting Guide’ helps you if you have a problem with your machine.
The ‘Servicing’ section is to help you with the general maintenance and servicing of your machine.
The ‘Warranty’ Section details the nature of the warranty cover and the claims procedure.
The ‘CE certificate’ section shows the standards that the machine has been built to.
Directives with regard to the notations.
Text in this manual to which special attention must be paid are shown in the following way:
Altrad Belle reserves the right to change machine specification without prior notice or obligation.
How to use this manual .............................................................................................................................................................................4
Warning .....................................................................................................................................................................................................4
Machine Description ..................................................................................................................................................................................5
Technical Data ...........................................................................................................................................................................................6
Environment ..............................................................................................................................................................................................6
Decals.........................................................................................................................................................................................................7
General Safety .......................................................................................................................................................................................... 8
Start & Stop Procedure .............................................................................................................................................................................9
Operating Instructions ..............................................................................................................................................................................10
Service and Maintenance......................................................................................................................................................................... 11
Trouble Shooting Guide .......................................................................................................................................................................... 11
Warranty ..................................................................................................................................................................................................12
C.E. Certificate ..........................................................................................................................................................................................2
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Machine Description
GB
1. Throttle Lever (Petrol version shown).
2. Choke Lever.
3. Fuel ON / OFF Lever.
4. Engine ON / OFF Switch.
5. Air Filter Housing.
6. Fuel Tank.
7. Exhaust.
8. Recoil Starter Handle.
9. Pump Inlet Filter.
10. Pump Inlet Quick-Release Coupling.
11. High Pressure Outlet (Non-Hose
Reel versions only)
12. Pump Oil Level Sight Glass
13. Handle Latch
14. Lance
15. Lifting Point
16. Detergent Inlet/Strainer
17. Easy-Start Valve (Petrol only)
18. Lance Swivel Joint
19. Lance Trigger
20. Detergent Control Handle
21. Lance Holder
22. Thermal Protection Valve.
23. High Pressure Hose.
24. Transport Handle.
25. Detergent Control Valve.
26. Gravity Fed Inlet Strainer.
27. Male Quick-Release Coupling.
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Technical Data
GB
Model PWX 08/180 PWX 13/230 PWX 15/250 PWX 15/250D
Weight (Kg) 57 71 96 136
Engine Honda GX200 Honda GX270 Honda GX390 Yanmar L100
Electric Start
Engine Power (Hp-kW) 5.8 - 4.3 8.5 - 6.3 11.7 - 8.7 8.9 - 6.6
Electric Start No No No Yes
Water Flow (lpm) 8131515
Max. Water Pressure (bar - psi) 180 - 2600 230 - 3300 250 - 3600 250 - 3600
Fuel Tank Capacity (Ltrs) 3.1 5.3 6.1 5.4
Gearbox Driven Pump Yes Ye s Yes Yes
Sound Power Level (dB(A)) 108 109 109 110
Environment
Safe Disposal.
Instructions for the protection of the environment. The
machine contains valuable materials. Take the discarded
apparatus and accessories to the relevant recycling
facilities.
GB
Component Material
Main Frame Steel
Chassis Steel
Lance Nylon, Stainless Steel & Brass
Engine Aluminium
Pump Steel, Aluminium & Brass
Flexible Mounts Steel and Rubber
Various Parts Steel and Aluminium
925
1087
1462
513
630
615
460
1155
780
740
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Decals
GB
A
D
E
C
B
B
A
F
A. Altrad Logo Decals.
B. Model Identification Decals.
C. Information Decal.
D. Safety Decal.
E. High Pressure Outlet Decal
F. Lifting Point Decal
A. Altrad Logo Decal.
B. Model Identification Decal - Identifies the model of Pressure Washer.
C. Information Decal - includes information on the model name, noise level (in dB(A)) and safety symbols which are identified
below:-
D. Safety Decal - highlights important safety information that must be read before operating the machine.
E. High Pressure Outlet Decal - highlights the position of the High Pressure Outlet on the machine.
F. Lifting Point Decal - highlights the position of the Lifting Point.
Please Read
Operators Manual
Wear Protective
Footwear
Wear Ear
Protection
Wear Eye
Protection
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General Safety
For your own personal protection and for the safety of those around you, please read and ensure you fully understand the following
safety information. It is the responsibility of the operator to ensure that he/she fully understands how to operate this equipment safely.
If you are unsure about the safe and correct use of the Pressure Washer, consult your supervisor or Altrad Belle.
BEFORE STARTING THE PRESSURE WASHER
• This equipment is heavy and must not be lifted single-handedly. Where possible, please use the integrated wheels to transport
the Pressure Washer otherwise GET HELP or use suitable lifting equipment on the lifting point.
• Always switch OFF the engine before transporting, moving it around the site or servicing it.
• Cordon off the work area and keep members of the public and unauthorised personnel at a safe distance.
• Suitable PPE must be worn when using this equipment and should meet relevant EEC/local standards: waterproof clothing / boots
/ gloves, safety goggles, helmet or helmet & visor and ear defenders. Tie back long hair and remove any jewellery which may
catch in the equipment’s moving parts.
• Become familiar with the controls before operating the Pressure Washer and make sure you know how to safely switch this
machine OFF before you switch it ON in case you get into difficulty.
• Never remove or tamper with any guards fitted, they are there for your protection. Always check guards for condition and
security, if any are damaged or missing, DO NOT USE THE PRESSURE WASHER until the guard has been replaced or repaired.
• DO NOT operate the Pressure Washer when you are ill, feeling tired, or when under the influence of alcohol or drugs.
• ALWAYS ensure the water pressure is released before starting the engine. This can be done safely by depressing the trigger.
• ALWAYS ensure high-pressure hose is connected before starting the engine.
• Replace any worn/damaged decals.
• Remove all packaging material before operating.
WHEN OPERATING THE PRESSURE WASHER
• During use the engine becomes very hot, allow the engine to cool before touching it. Never leave the engine running and
unattended.
• EXHAUST FUMES CAN KILL - Ensure plenty of ventilation when running petrol/diesel engines in a confined area.
• Place the Pressure Washer at least 3 metres away from buildings and other equipment during operation.
• High pressure jets can be dangerous if misused. The lance must not be aimed at persons, animals, live electrical equipment or the
machine itself.
• DO NOT run the pump dry for more than 30 secs. This will cause internal damage.
• DO NOT leave engine running whilst not in use for long periods. This may cause damage to internal components.
• DO NOT use the Presssure Washer on any equipment that is connected to mains electrical supply. ENSURE all electrical
components are covered and check for water ingress before reconnecting to the mains supply.
• NEVER disconnect a hose with pressure in it or allow a hose to be flattened / kinked.
• ALWAYS drain water from pump after operating in cold conditions to prevent frost damage.
• DO NOT use the Pressure Washer whilst positioned on a ladded. Use a suitable platform or scaffolding.
FUEL SAFETY
• Before refuelling, switch off the engine and allow it to cool.
• When refuelling, DO NOT smoke or allow naked flames in the area.
• Refuel in a well ventilated area with the engine switched off. Check for spilled fuel or leaks.
• Spilt fuel must be made safe immediately, using sand. If fuel is spilt on your clothes, change them.
• Store fuel in an approved, purpose made container away from heat and ignition sources.
SAFETY AND ACCIDENT PROTECTION
Operating Instructions:
All persons who apply, assemble, operate, start, control, maintain or repair this machine must read and understand these operating
instructions.
Owner Responsibility:
The owner must ensure that only qualified persons operate, maintain, or repair this machine.
Storage:
When not in use, store in a dry, locked place. Keep away from children.
Transport :
This equipment is heavy and must not be lifted single-handedly. Where possible, please use the integrated wheels to transport
the Pressure Washer otherwise GET HELP or use suitable lifting equipment on the lifting point.
NOTE:- ALWAYS ensure handle is always locked in placed when transporting the machine
GB
Improper maintenance or use can be hazardous. Read and Understand this section before you
perform any maintenance, service or repairs.
CAUTION
Fuel is flammable. It may cause injury and property damage. Shut down the engine, extinguish all
open flames and do not smoke while filling the fuel tank. Always wipe up any spilled fuel.
CAUTION
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STOPPING - HONDA GX200, GX240 & GX390
• Switch OFF the loads.
• Switch OFF the engine.
• Turn the fuel tap to the CLOSED position.
STARTING - HONDA GX200, GX240 & GX390
• Remove all objects placed on, or within one metre of the Pressure Washer.
• Open the fuel tap by moving the fuel ON / OFF lever fully to the right.
• If starting the engine from cold, set the choke ON by moving the choke lever
fully to the left. If restarting a warm engine, the choke is usually not required,
however, if the engine has cooled to a degree, partial choke may be required.
• Turn the engine ON / OFF switch clockwise to the ‘I’ position.
• Set the throttle to the idle position by moving the throttle lever fully to the right.
• Taking a firm hold of the frame with one hand, grasp the recoil starter handle with the other. Pull the recoil starter until engine
resistance is felt, then let starter return.
• Taking care not to pull the starter’s rope fully out, pull the starter handle briskly.
• Repeat until the engine fires.
• Once the engine fires gradually set the choke lever to the OFF position by moving it to the right.
• If the engine fails to fire after several attempts, follow the Troubleshooting Guide.
• To stop the engine, set the throttle to idle and turn the engine ON / OFF switch anticlockwise to the ‘0’ position.
• Turn the fuel OFF
STOPPING - Yanmar L100
• In preparation for stopping the engine, move the throttle lever to LOW position.
• Allow the engine to idle.
• Move the Throttle Lever to STOP position to stop the engine. Then, set the Key Switch to “OFF” position.
STARTING - Yanmar L100 Electric Start
• Insert the key into the key switch.
• Place the throttle into the mid-way postion.
• Turn the key clockwise to the START position. Release the key as soon as the engine starts, it will return to the ON position.
STARTING - Yanmar L100 Manual Start
• Grasp the recoil starter handle.
• Pull the handle out slowly until you feel strong resistance.
• Slowly return the recoil starter to the initial position.
• Push the decompression lever down and then release it. The decompression lever will automatically return to the original position
when the engine starts.
• Grasp the recoil starter handle.
• Pull the handle all the way out with a strong and even motion. Use two hands if necessary.
• Slowly return the starter handle to the initial position.
• If the engine does not start, repeat the procedure.
The max. engine running speed is pre-set by the manufacturer and must not be adjusted.
CAUTION
Throttle Lever
Choke Lever
Fuel ON/OFF
Lever.
Start and Stop Procedure
GB
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Operating Instructions
GB
PRE-OPERATION
• Check your Pressure Washer before use and IMMEDIATELY replace any damaged parts.
• Place the Pressure Washer on firm level ground with the engine switched OFF.
• Check the engine oil level, low oil levels will result in the engine not starting.
• Check the fuel level.
• This equipment is could emit a Sound Power Level (LWA) of up to 110dB(A). See Technical Data section for more details and wear
appropriate ear defenders.
• Your Altrad Belle Pressure Washer comes preset and NO adjustment is necessary.
• Be aware of how to stop the Pressure Washer by use of the On/Off switch or throttle lever.
Refer to the engine and pump manuals provided for full pre-operation check.
HOSE CONNECTION - HIGH PRESSURE OUTLET (MACHINE MUST BE TURNED OFF)
• Ensure in-line filters are in good condition and not removed.
• Check condition of the o-rings in the ends of the hose.
• Attach the high pressure hose to the pump connection.
• Attach the lance to opposite ends of the high pressure hose.
Before you operate or carry out any maintenance on this machine YOU MUST READ and STUDY
this manual.
WARNING
When connection to temporary / gravity-fed supply, always ensure supply hose is primed with water to
ensure pump is not run dry on start-up. Running dry will permanently damage the pump.
CAUTION
OPERATION
• Turn on the water supply.
• Start the engine (see start and stop procedure)
• Aim the lance at the area being cleaned and press the lance trigger.
• Adjust the pressure regulator to obtain required working pressure. ALWAYS use on full throttle.
The high pressure of water may cause the lance to jolt. Ensure you have a good grip of the lance
before operating the pressure washer.
CAUTION
• On completion of the job, stop the engine (see start and stop procedure)
• Turn off the water supply.
• Press the lance trigger to release the pressure within the lance.
When Using Detergents
• Set the machine up as for using water.
• Connect the detergent hose to the machine and place the filter end into the detergent supply.
• Loosen detergent control valve.
• Loosen control handle to deliver detergent.
• On completion of the job, flush out the hose and lance with clean water to remove any residual detergent.
• Tighten detergent control valve.
• Tighten control handle.
When Using the Hose Reel
NOTE: When using the pressure washer with a hose reel, the high pressure outlet on the front of the machine becomes redundant.
You can use this coupling to attach the hose for storage purposes.
• Pull the securing pin in the side of the hose reel to release the reel. Unravel the hose to the desired length.
• Connect the hose to the lance.
• On completion of the job, remove the hose from the lance and reel the hose back in.
• Connect your hose to the coupling if you desire.
Always drain water from pump after operating in cold conditions to prevent frost damage.
CAUTION
11
Troubleshooting Guide
GB
Problem Cause Remedy
Machine stops suddenly or will not
start.
Low oil. Check and top-up oil.
Flat battery. Check / replace battery.
Blown fuse. Check / replace fuse.
Sudden pressure loss.
No water supply. Check supply & filters.
No chemical supply. Check chemical reservoir, close valve.
Low pressure.
High pressure nozzle worn Replace high pressure nozzle.
Unloader set incorrectly. Set unloader to correct setting.
Low pressure, machine is noisy and
vibrates.
Valves worn or blocked. Clean / replace as required.
Piston seals worn. Replace.
Pump sucking air. Check water supply pipe and unions.
Pump will not by-pass. Non-return valve dirty or jammed. Clean or replace.
Water drips from pump box. Pump seals worn. Replace.
Oil drips from pump bottom. Oil seal worn. Replace.
Oil is cloudy. Water ingress through oil filter plug. Rinse pump out and replace oil
Water leaks occasionally from
underneath the machine. Pump seals worn. Water in pump too hot. Release pressure by
operating the lance.
Service and Maintenance
GB
The following schedule details the attentions considered necessary to ensure satisfactory operation of the Pressure Washer.
NOTE:- The attentions and periods summarised in the schedule are the initial recommendations and should be revised to suit the
Power Unit working conditions. Only authorised dealers should repair the Pressure Washer, and within the requirements of
the CE mark (where applicable), where no deviation from the original specification must take place.
Please refer to the Engine Manufacturers instruction leaflet, before attempting any maintenance checks or procedures.
Item Attention Daily 6 Months /
500 Hours
Yearly /
1000 Hours
Engine
Check oil level and top up a required
Check fuel level and top up a required
Drain fuel tank and refill.
Oil change See relevant engine manual
Hoses
Check connections for leaks or damage.
Check condition for damage.
Pump
Check oil, drain and replace.
Replace seals.
Fuel Filter Replace.
Water Filter Clean.
High Pressure Nozzle Replace.
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ALTRAD BELLE
Sheen, Nr. Buxton, Derbyshire, SK17 0EU, GB
Tel. +44 (0)1298 84606 - Fax +44 (0)1298 84722 - Email: sales@altrad-belle.com
www.Altrad-Belle.com
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