Hitachi SJ2002 Series User manual

• Single-phase Input 200V Class
• Three-phase Input 200V Class
• Three-phase Input 400V Class
Manual No. NB6701X • Sept. 2006
Hitachi Industrial Equipment Systems Co., Ltd.
SJ2002Series Inverter
Quick Reference Guide

1
Caution: Be sure to read the SJ2002Inverter Manual and follow
its Cautions and Warnings for the initial product installation.
This Quick Reference Guide is intended for reference use by
experienced users in servicing existing installations.
UL®Cautions, Warnings, and Instructions
Wiring Warnings for Electrical Practices and Wire Sizes
The Cautions, Warnings, and instructions in this section summarize the
procedures necessary to ensure an inverter installation complies with
Underwriters Laboratories®guidelines.
Warning: “Use 60/75°C Cu wire only” or equivalent.
Warning: “Open Type Equipment.”
Warning: “Suitable for use on a circuit capable of delivering
not more than 100,000 rms symmetrical amperes, 240 V
maximum.” For models with suffix N or L.
Warning: “Suitable for use on a circuit capable of delivering
not more than 100,000 rms symmetrical amperes, 480 V
maximum.” For models with suffix H.
Warning: “Hot surface—risk of burn.”
Warning: “Install device in pollution degree 2 environment.”
Warning: “Maximum Surrounding Air Temperature 50°C.”
Warning: “Risk of electric shock—capacitor discharge time is at
least 5 minutes.”
Warning: “Solid state motor overload protection is provided in
each model.”
Warning: “Tightening torque and wire range for field wiring
terminals are marked adjacent to the terminal or on the wiring
diagram.”

2
Terminal Tightening Torque and Wire Size
The wire size range and tightening torque for field wiring terminals are
presented in the tables below.
200V Models
Motor output
Inverter Model Wire Size
(AWG)
Torque
kW HP ft-lbs (N-m)
0.2 1/4 –002NFE(F)2/NFU2
16 0.6 0.80.4 1/2 –004NFE(F)2/NFU2
0.55 3/4 –005NFE(F)2
0.75 1 –007NFE(F)2/NFU2 14
0.9 1.2
1.1 1 1/2 –011NFE(F)2
1.5 2 –015NFE(F)2/NFU2 12
2.2 3 –022NFE(F)2/NFU2 10
3.7 5 –037LFU2 10
5.5 7 1/2 –055LFU2 10 1.5 2.0
7.5 10 –075LFU2 8
400V Models
Motor output
Inverter Model Wire Size
(AWG)
Torque
kW HP ft-lbs (N-m)
0.4 1/2 –004HFE(F)2/HFU2
16
0.9 1.2
0.75 1 –007HFE(F)2/HFU2
1.5 2 –015HFE(F)2/HFU2
2.2 3 –022HFE(F)2/HFU2
3.0 4 –030HFE(F)2 14
4.0 5 –040HFE(F)2/HFU2
5.5 7 1/2 –055HFE(F)2/HFU2 12 1.5 2.0
7.5 10 –075HFE(F)2/HFU2

3
Wire Connectors
Warning: Field wiring connections
must be made by a UL Listed and CSA
Certified ring lug terminal connector
sized for the wire gauge being used.
The connector must be fixed using the
crimping tool specified by the con-
nector manufacturer.
Fuse and Circuit Breaker Sizes
The inverter’s input power wiring must include UL Listed, dual-element,
600V fuses, or UL Listed, inverse-time, 600V circuit breakers.
Terminal Connector
Wire Size
Range
(AWG)
Torque Range
ft-lbs (N-m)
Logic/Analog connector 30—16 0.16—0.19 0.22—0.25
Relay connector 30—14 0.37—0.44 0.5—0.6
200V Models
Motor output
Inverter Model Ampere Rating for
Fuse or Breaker
kW HP
0.2 1/4 –002NFE(F)2/NFU2 10
0.4 1/2 –004NFE(F)2/NFU2 10
0.55 3/4 –005NFE(F)2 10
0.75 1 –007NFE(F)2/NFU2 15
1.1 1 1/2 –011NFE(F)2 15
1.5 2 –015NFE(F)2/NFU2 20 (single ph.)
15 (three ph.)
2.2 3 –022NFE(F)2/NFU2 30 (single ph.)
20 (three ph.)
3.7 5 –037LFU2 30
5.5 7 1/2 –055LFU2 40
7.5 10 –075LFU2 50
Terminal (ring lug)
Cable support
Cable

4
Motor Overload Protection
Hitachi SJ2002inverters provide solid state motor overload protection,
which depends on the proper setting of the following parameters:
• B012 “electronic overload protection”
• B212 “electronic overload protection, 2nd motor”
Set the rated current [Amperes] of the motor(s) with the above parame-
ters. The setting range is 0.2 * rated current to 1.2 * rated current.
Warning: When two or more motors are connected to the
inverter, they cannot be protected by the electronic overload pro-
tection. Install an external thermal relay on each motor.
400V Models
Motor output
Inverter Model Ampere Rating for
Fuse or Breaker
kW HP
0.4 1/2 –004HFE(F)2/HFU2 3
0.75 1 –007HFE(F)2/HFU2 6
1.5 2 –015HFE(F)2/HFU2 10
2.2 3 –022HFE(F)2/HFU2 10
3.0 4 –030HFE(F)2 15
4.0 5 –040HFE(F)2/HFU2 15
5.5 7 1/2 –055HFE(F)2/HFU2 20
7.5 10 –075HFE(F)2/HFU2 25

5
Power Circuit Terminals
RB
Inverter models SJ200–002NFE(F)2/NFU2 to –005NFE(F)2/
NFU2
Jumper
RB +1 + –
U/T1 V/T2 W/T3
Chassis
Ground
Inverter models SJ200–007NFE(F)2 to –022NFE(F)2,
–007NFU2 to –037LFU2, –004HFE(F)2/HFU2 to
–040HFE(F)2/HFU2
Jumper
RB+ – U/T1 V/T2 W/T3
Chassis
Ground
Inverter models SJ200–055LFU2, –055HFE2/HFU2,
–075LFU2, 075HFE2/HFU2
Jumper
P/+ N/–
L1 L2 N/L3
+1
PD/+1
Chassis
Ground
L1 L2 N/L3
R/L1 S/L2 T/L3
NFE(F)2,
NFU2
LFU2,
HFE(F)2,
HFU2
U/T1R/L1 S/L2 T/L3 V/T2 W/T3
U/T1 V/T2 W/T3

6
Control Circuit Terminals
Terminal
Name Description Ratings and Notes
PCS +24V for logic inputs 24VDC supply, 30 mA max.
(Notes: Do not use for network
power
Do not short to terminal L)
1, 2, 3, 4,
5, 6
Intelligent (program-
mable) discrete logic
inputs
27VDC max. (use P24 or an
external supply referenced to
terminal L), 4.7kΩinput
impedance
L (top
row)
GND for logic inputs Sum of input 1 to 6 currents
(Note: Do not ground)
RB
Inverter models SJ200–HFEF2, –075HFEF2
Jumper
+ – +1
Chassis
Ground
U/T1 V/T2 W/T3L1 L2 L3
H O OI AM
PCS L
Analog
inputs
Analog
outputs
Alarm relay
Logic
outputs
Logic inputs
L
6 5 4 3 2 1
CM2 12 11
AL2 AL1 AL0

7
11, 12 Discrete logic outputs 50 mA max. ON current,
27 VDC max. OFF voltage
CM2 GND for logic outputs 100 mA max for sum of
terminals 11 and 12 currents
AM Analog voltage output 0 to 10VDC, 1 mA max., 50%
duty cycle
L (bottom
row)
GND for analog signals Sum of OI, O, H, and AM
currents (return)
OI Analog input, current 4 to 19.6 mA range, 20 mA
nominal
O Analog input, voltage 0 to 9.6 VDC range, 10VDC
nominal, 12VDC max., input
impedance 10 kΩ
H +10V analog reference 10VDC nominal, 10 mA max.
AL0 Relay common contact Contact rating
Max resistive load = 250VAC,
2.5A; 30VDC 3A;
Max inductive load = 250VAC,
0.2A; 30VDC 0.7A
Minimum load = 5VDC 100mA,
100VAC 10mA
AL1 Relay contact, normally
closed during RUN
AL2 Relay contact, normally
open during RUN
Terminal
Name Description Ratings and Notes

8
Basic Wiring Diagram
The following wiring diagram shows the power and motor connections
for basic operation. The optional signal input wiring supports external
Fwd and Rev Run command, and a speed potentiometer.
(L1)
R
(L2)
S
(N/L3)
T
(T2)
V
(T3)
W
(T1)
U
Motor
Forward
L
O
H
Reverse
Relay contacts,
1 Form C
Run signal
Frequency
arrival signal
Open collector
outputs:
External
speed
reference
pot.
SJ200
From 3-phase
power input
source (See
specifications
label on inverter
for details)
GND for logic
outputs
Load
Load
GND for analog signals
Analog reference
PCS
2
1
CM2
12
11
AL0
AL1
AL2
Inputs:
L
GND for logic inputs

9
Inverter Keypad Operation
•Run/Stop LED – ON when the inverter output is ON and the motor is
developing torque, and OFF when the inverter output is OFF (Stop
Mode).
•Program/Monitor LED – ON when the inverter is ready for parame-
ter editing (Program Mode). It is OFF when the parameter display is
monitoring data (Monitor Mode).
•Run Key Enable LED – ON when the inverter is ready to respond to
the Run key, OFF when the Run key is disabled.
•Run Key – Press this key to run the motor (the Run Enable LED must
be ON first). Parameter F004, Keypad Run Key Routing, determines
whether the Run key generates a Run FWD or Run REV command.
•Stop/Reset Key – Press this key to stop the motor when it is running
(uses the programmed deceleration rate). This key will also reset an
alarm which has tripped.
•Potentiometer – Allows an operator to directly set the motor speed
when the potentiometer is enabled for output frequency control.
•Potentiometer Enable LED – ON when the potentiometer is enabled
for value entry.
(continued, next page...)
12
50.0
Parameter Display
Run/Stop LED
Program/Monitor LED
Run Key Enable LED
Run Key
Power LED
Display Units LEDs
Hertz
Amperes
Potentiometer
Enable LED
Potentiometer
Stop/Reset Key
Function Key
Up/Down Keys Store Key
Alarm LED
POWER
ALARM
Hz
A
RUN
PRG
RUN STOP
RESET
FUNC. STR
HITACHI

10
•Parameter Display – A 4-digit, 7-segment display for parameters and
function codes.
•Display Units: Hertz/Amperes – One of these LEDs will be ON to
indicate the units associated with the parameter display.
•Power LED – ON when the power input to the inverter is ON.
•Alarm LED – ON when the inverter in Trip Mode.
•Function Key – This key is used to navigate through the lists of
parameters and functions for setting and monitoring parameter values.
•Up/Down Keys – Use these keys alternately to move up or down the
lists of parameter and functions shown in the display, and to increment/
decrement values.
•Store Key – When the unit is in Program Mode and the operator has
edited a parameter value, press the Store key to write the new value to
the EEPROM.

11
Keypad Navigation Map
H007
H003
12
C1 49
C001
12
b 151
b 001
12
A1 55
A001
12
12
12
12
H- - -
12
C- - -
12
b ---
12
A- - -
F004
F001
12
d 083
d 001
12
0.0
1 2 3.4
Edit
12
Increment/
decrement
value
Write data
to
EEPROM
Display data
Monitor Mode Program Mode
12
12
Return to
parameter list
Select Parameter Edit Parameter
Store as
powerup
default
powerdown
FUNC.
FUNC.
FUNC.
FUNC.
FUNC.
STR

12
Powerup Test
The Powerup Test procedure uses minimal parameter settings to run the
motor. The procedure describes two alternative methods for commanding
the inverter: via the inverter keypad, or via the logic terminals.
• Check power input and motor output wiring (see page 8 diagram).
• If using logic terminals for testing, verify correct wiring on [PCS],
[FW], [H], [O], and [L] (bottom row) per the diagram on page 8.
• Reverse [RV] input wiring (defaults to terminal [2]) is optional.
Step Description Via Keypad Via Logic
Terminals
1 Set speed command
source setting
A001 = 00
(keypad pot.)
A001 = 01,
[H–O–L] input
2 Set Run FW command
source
A002 = 02
(Run key)
A002 = 01,
[FW] input
3 Set Run REV command
source
— C002 = 01,
[RV] input
4 Set motor base freq. A003 = 60
5 Set motor poles
(2 / 4 / 6 / 8)
H004 = 4 (default), change only if
your motor is different
6 Set keypad display to
monitor freq.
Access D001, press Func. key, display
will show 0.0
Perform safety check Disconnect load from motor
7 Turn keypad pot.
to MIN position
Ensure voltage on
[O]—[L] termi-
nals= 0V
8 Run Forward command Press Run key Turn ON the
[FW] terminal
9 Increase speed Rotate keypad
pot. CW dir.
Increase voltage
at [O]
10 Decrease speed Rotate keypad
pot. CCW dir.
Decrease voltage
at [O]
11 Stop motor Press Stop key Turn OFF the
[FW] terminal
12 Run Reverse command
(optional)
— Turn ON the [RV]
terminal
13 Stop motor — Turn OFF the
[RV] terminal

13
Error Codes
The SJ2002series inverters will trip on over-current, over-voltage, and
under-voltage to protect the inverter. The motor output turns OFF, allow-
ing the motor to free-run to a stop. Press the Stop/Reset key to reset the
inverter and clear the error.
Basic Error Codes
Error
Code Name Probable Cause(s)
E01 Over current event while at
constant speed
• Inverter output was short-circuited
• Motor shaft is locked
• Load is too heavy
• A dual-voltage motor is wired
incorrectly
Note: The SJ2002will over current trip at
nominally 200% of rated current
E02 Over current event during
deceleration
E03 Over current event during
acceleration
E04 Over current event for other
conditions
• DC braking power(A054) set too high
• Current transformer / noise error
E05 Overload protection • Motor overload is detected by the
electronic thermal function
E06 Braking resistor overload • Regenerative braking resistor exceeds
the usage time or usage ratio
E07 Over voltage protection • DC bus voltage exceeds a threshold,
due to regenerative energy from motor
E08 EEPROM error • Built-in EEPROM memory experi-
enced noise, high temperature, etc.
E09 Under-voltage error • DC bus voltage decreased enough to
cause a control circuit fault
E11
E22
CPU error • Built-in CPU had internal error
E12 External trip • [EXT] input signal detected
E13 USP (Unattended Start
Protection)
• When (USP) was enabled, an error
occurred when power was applied while
a Run signal was present
E14 Ground fault • A ground fault was detected between
the inverter output and the motor. This
feature protects the inverter, and does not
protect humans.
E15 Input over-voltage • Input voltage was higher than specified
value, after 60 sec. in Stop Mode
E21 Inverter thermal trip • Inverter internal temperature is above
the threshold

14
Error Trip Conditions
Use function code D081 to access the error trip conditions for the current
error as shown in the table below. Use the Up and Down arrow keys to
scroll through the trip condition parameters.
E35 Thermistor • Thermistor input, [THM] and [L], is
over the temp. threshold
E60 Communications error • The inverter’s watchdog timer for the
communications network has timed out.
--- Under-voltage (brownout)
with output shutoff
• Low input voltage caused the inverter
to turn OFF the motor output and try to
restart. If unsuccessful, a trip occurs.
Step Display
1. Access D081
d 081
2. Press Function Key If no error:
__ _
If error exists:
EXX
(error code)
3. Press Up/Dn key (if
error exists)
Output frequency at trip point:
10.0
Motor current at trip point:
2.5
DC bus voltage at trip point:
284.0
Cumulative Run time house at trip
point:
15
Cumulation power-ON hours at
trip point:
18
Error
Code Name Probable Cause(s)
1
2

15
Restoring Factory Default Settings
Note: After initializing the inverter, use the Powerup Test on
page 12 to get the motor running again.
Action Display Function/Parameter
Press , or as
needed.
b --- “B” Group selected
Press .
b 001 First “B” Group parameter
Press/hold until...
b 085 Country code for
initialization selected
Press . If setting is
correct, then skip next step.
02 00 = Japan
01 = Europe
02 = USA
To change country code, press or to set; to store.
Press .
b 085 Country code for
initialization selected
Press .
b 084 Initialization function
selected
Press . 00 00 = disable initialization,
clear trip history only
Press . 01 01 = enable initialization
Press .
b 084 Initialization now enabled
to restore all defaults
Press/hold and
keys. Do not release yet.
b 084 First part of key sequence
Press and hold the key
for 3 seconds and then release.
d 000 Final part of key sequence;
display is blinking
After the display “D000” is
blinking, only then release all
the keys.
EU
USA
Default parameter country
code shown during initial-
ization
Initialization is complete.
d 001 Function code for output
frequency monitor shown
FUNC.
12
FUNC.
1
FUNC.
12
STR
FUNC.
2
FUNC.
1
STR
FUNC.
2
STOP
RESET

16
Parameter Tables
“D” Group: Monitoring Functions
Func.
Code Name / Description Units
D001 Output frequency monitor Hz
D002 Output current monitor A
D003 Rotation direction monitor —
D004 Process variable (PV), PID feedback monitor %
D005 Intelligent input terminal status —
D006 Intelligent output terminal status —
D007 Scaled output frequency monitor
(output frequency x B086 scale factor)
User-
defined
D013 Output voltage monitor V
D016 Cumulative operation RUN tim monitor hours
D017 Cumulative power-on time monitor hours
Direction
Forward Stop Reverse
2 14365
Terminal Numbers
ON
OFF
12 11AL
Terminal Numbers
ON
OFF

17
Trip History and Inverter Status
Func.
Code Name / Description Units
D080 Trip Counter Hz
D081 Trip monitor 1 (most recent trip n) —
D082 Trip monitor 2 (trip n-1) —
D083 Trip monitor 3 (trip n-2) —
E07
60.0
12
4.0
398.0
12
12
d 083
12
0.0
Display data
Monitor Mode
12
d 081
No
Error code
Output frequency
at trip point
Motor current
at trip point
DC bus voltage
at trip point
Ye s
No error
12
Error
exists?
Cumulative
inverter operation
time at trip point
12
15
12
18 Cumulative power-
ON time at trip
point
Trip conditions
1
2
FUNC.
FUNC.
FUNC.

18
Parameter tables for user-settable functions follow these conventions:
• Some parameters have 2nd motor equivalents, indicated by the x2xx
parameter codes in the left-most column.
• Some parameters specify an option code. Where applicable, the
options codes will be in a bulleted list in the Name/Description
column.
• The default values apply to all models unless otherwise noted for each
parameter... –FE(F) (Europe) / – FU (U.S.)
• Some parameters cannot be edited during Run Mode, and certain
Software Lock settings (B031) can prohibit all edits. If in doubt, place
the inverter in Stop Mode or consult the inverter manual for details.
“F” Group: Main Profile Parameters
“A” Group: Standard Functions
Func.
Code Name / Description Default Value
Set
Value
F001 Output frequency setting 0.0
F002 Acceleration (1) time setting 10.0
F202 Acceleration (1) time setting, 2nd motor 10.0
F003 Deceleration (1) time setting 10.0
F203 Deceleration (1) time setting, 2nd motor 10.0
F004 Keypad Run key routing
•00Forward •01Reverse
00
Func.
Code Name / Description
Default
Value
–FE(F)/–FU
Set
Value
A001/
A201
Frequency source setting
• 00 Keypad potentiometer
• 01 Control terminal
• 02 Function F001 setting
• 03 ModBus network input
• 10 Calculate function input
01 / 00
A002/
A202
Run command source setting
• 01 Input terminal FW or RV (assignable)
• 02 Run key on keypad, or digital operator
• 03 ModBus network input
01 / 02