Belmash SDM-2000 User manual

EN Operating manual
FR Instructions d'utilisation originales
PL Oryginalna instrukcja obsługi
Multifunctional woodworking machine
Machine-outil multifonctionnelle du bois
Wielofunkcyjna obrabiarka do drewna
BELMASH SDM-2000
BELMASH SDM-2200
BELMASH SDM-2500

3
PL
EN
FR
Figures ..........................................................................................................................................................4
Contents.......................................................................................................................................................13
Warranty liabilities......................................................................................................................................33
Images..........................................................................................................................................................4
Contenu .......................................................................................................................................................35
Garantie........................................................................................................................................................57
Rysunki .........................................................................................................................................................4
Spis treści.....................................................................................................................................................56
Warunki gwarancji.....................................................................................................................................77

4
1
49 23 3 56 45 46 2 32 30 4 47
33
44
48
5049
17223511921383718a18
135131
20
15 7
25
57
58
40 53 26 14 54 27 25 10 39
11 5
12
41
36
6
243498522928
4243
16

5
1a
2
16
brown
brown
blue
blue
blue
black
black
black
green / yellow
green / yellow
green / yellow
white
red

6
3 4
5 mm max
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51
31
32 2
30 32 30a 30b 30c
4
49 44 50
49
A
5
A B C
48 4b 4a 4c

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6
7
4
25 40 26 9 52 828/29
24 26 41
42 43
A
B
44
44a
23 40 25 26 48 9 8 26 24 41

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8
9
10
4 13 1332 37 18
23 47 47а
47b
53 39 54 11a 11b 55 10 12 5

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11
12
13
32 56 56 182018
7
15
19 21 38
36 6 12 302

10
14
15 16
18
17
H
24
A
25
64
6362
61
62
mm
66 65 87

11
19
20
17
69a
69
AA
18
18
65
65
68
68а
20
20
21
66
19

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Dear customer!
We sincerely thank you for choosing Belmash machine.
We are condent that the purchase of our product will fully
meet your expectations and you will never regret your choice.
Stringent and permanent quality control, rigid requirements related to suppliers,
up-to-date equipment and experienced personnel give us the utmost condence in the
quality of manufactured products.
Considering our consistent quality standards,
we have decided to increase the warranty terms for our products!
Fill in the questionnaire at www.belmash.by
and get an extra 1-year* warranty for Belmash machines!
* P.S. This offer is valid for the products with currently existing warranty only.
Always at your service,
team Belmash.
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EN
BELMASH SDM-2000, 2200, 2500
13
CONTENTS
Pictures ...............................................................................................................................................................4
Introduction........................................................................................................................................................14
1. Declaration of conformity ЕС/ЕЕА.........................................................................................................14
2. Intended use...............................................................................................................................................15
3. General information..................................................................................................................................15
4. Main parameters........................................................................................................................................16
5. Package contents.......................................................................................................................................17
6. Basic elements............................................................................................................................................19
7. Safety requirements .................................................................................................................................20
8. Marking and packaging ...........................................................................................................................22
9. Machine unit arrangement......................................................................................................................23
10. Prestarting procedures.............................................................................................................................24
11. Basic operations.........................................................................................................................................26
12. Technical maintenance and repair.........................................................................................................29
13. Troubleshooting..........................................................................................................................................30
14. Storage.........................................................................................................................................................31
15. Environmental management .................................................................................................................31
16. Transportation.............................................................................................................................................31
Warranty liabilities.............................................................................................................................................32

EN
14
This operating manual establishes machine service instructions and rules of safe operation.
Please read all instructions contained in this operating manual before using the machine.
The woodworking machines, if not operated safely, may endanger human life and health.
Hazardous exposure: noise, vibration, dust and cutting wastes, electricity.
Compliance with the requirements, specied in the operating manual, ensures safety while in use
and helps to avoid problems during operation and maintenance.
This operating manual does not reect slight changes and modications in machines, made by the
manufacturer after the publication of this manual, as well as changes in component details and
documentation attached to it.
1. DECLARATION OF CONFORMITY ЕС/ЕЕА
Joint limited liability company “Belmash factory” declares that multifunctional woodworking
machines BELMASH SDM-2000, BELMASH SDM-2200, BELMASH SDM-2500 comply with
the following requirements of EU Directives, including changes:
2006/42/EC Machinery (MD)
2014/30/EC Electromagnetic Compatibility (EMC)
2011/65/EU Restriction of Hazardous Substances (RoHS)
A basis for concordance of the mentioned above devices with the EU Directives is their full
compliance with the applicable standards listed below:
EN 61029-1:2009+A11:2010; EN 61029-2-1:2012; EN 61029-2-3:2011;
EN 62233:2008 (incl. Corr: 2008); EN 55014-1:2017; EN 55014-2:2015; EN 61000-3-2:2014;
EN 61000-3-3:2013+A1:2018; EN 61000-3-11:2017; IEC 62321-1:2013; EN 62321-1:2013;
IEC 62321-2:2013; EN 62321-2:2014; IEC 62321-3-1:2013; EN 62321-3-1:2014; IEC 62321-4:2013;
EN 62321-4:2014; IEC 62321-5:2013; EN 62321-5:2014; IEC 62321-6:2015; EN 62321-6:2015;
IEC 62321-7-1:2015; EN 62321-7-1:2015; IEC 62321-7-2:2017; EN 62321-7-2:2017
01/343
Responsible for technical documentation - Director Mr. Shorikov D.V.
Manufacturer's address:
JLLC Belmash factory, 212000 Belarus, Mogilev, Slavgorodskiy proezd 37
Place and date: Minsk, Belarus 27.06.2019
Director _______________ Shorikov D.V.
Conformity certicates are stored at the address: JLLC Belmash factory
37 Slavgorodskiy proezd, Mogilev, 212000, Republic of Belarus, [email protected].

EN
BELMASH SDM-2000, 2200, 2500
15
2. INTENDED USE
The machine relates to equipment for domestic individual use.
The hand-fed machines are used for processing wood and analogous hard materials
(cardboard, plywood, wood chipboards) by planing, cutting, milling, and drilling in order to
give them the required shapes and sizes.
Do not use the machine for other purposes. It is not allowed to process metals, stone, asbestos-
cement materials, soft plastic, and rubber-like materials.
With appropriate adjustment the machine can perform the following types of processing:
• planing on the surface or along ribs;
• angular planing, along ribs;
• longitudinal and cross-cutting;
• longitudinal angular cutting with the use of a guide;
• angular cross-cutting with the use of the device;
• milling with groove cutters;
• milling with end cutters;
• drilling.
3. GENERAL INFORMATION
The machine can be operated outdoors, under a cover, indoors, except for residential premises.
Climatic service conditions:
• altitude above the sea level – up to 1000 m;
• environment temperature from +5 to +40°С;
• environmental relative humidity – up to 80%, at a temperature of +20°С.
It is not allowed to operate the machine under the impact of drops and splashes, as well as
outdoors during rain, fog, snowfall, strong wing, and storm.
The power of the machine is supplied by a single-phase AC with (earth) wire.
BELMASH SDM-2200 and BELMASH SDM-2500 machines shall be used in the electrical grids
with a nominal impedance zmax=0,354 ohm. The operator should make sure that the power
line rated load capacity is appropriate.
Motor type – asynchronous, single-phase, with the working capacitor, intermittent operating
status – S6-40%.
The equivalent and maximum sound levels are as follows: 80 dBA and 90 dBA relatively.
The machine has a built-in disconnect device from the power supply during engine overheating.
Restarting of the machine can be performed after the electric motor has cooled down to the
ambient temperature.
To connect the external exhaust units in order to collect dust and cutting wastes, the
woodworking machine has three pipes:
• 63 mm on casing for chip removing 33 (g. 1);
• 38 mm on casing 57 of saw blade 32;
• 28 mm on fencing 2 of saw blade 32.
The external exhaust unit should be suitable for removing cutting wastes.
Operator should make sure that power line rated load capacity is appropriate.

EN
16
The average service life of the machine is at least ve years.
Machine serial number decoding:
4. MAIN PARAMETERS
The main parameters are specied in tables 1, 2 and 3.
Table 1
№Name
Parameters
BELMASH
SDM-2000
BELMASH
SDM-2200
BELMASH
SDM-2500
1Maximum planing width, mm 230 250 270
2Planing depth range, mm 0÷3 0÷3 0÷3
3Saw blade diameter, mm 250 280 315
4Maximum cutting depth, mm 85 100 117
5Groove cutter rated diameter, mm 125 125 125
6Rated bore diameter of saw
blade/groove cutter, mm 30 30 30
7Range of angles for cutting along the grain and planing
using the guide, degrees 0÷45 0÷45 0÷45
8Range of angles of cutting across bers using an
attachment, deg. –45÷45 –45÷45 –45÷45
9Rated cutting table size, mm 732×456 802×492 872×532
10 Rated size of tables when planing, mm 760×247 830×267 900×287
11 Milling table dimensions, mm 470×190 470×190 470×190
12 Rated cutter block speed at idle, min-1 7700 7700 7700
13 Rated cutter speed of circular saw blade and milling cutter
at idle, min-1 2850 2850 2850
14 Rated power consumption, W 2000 2200 2500
15 Rated voltage, V 230 230 230
16 Rated power-line frequency, Hz 50 50 50
17 Overall machine dimensions, L×W×H, mm, not more 888×625×445 960×660×460 1030×680×512
18 Machine weight, kg 64/68 68/72 73/77
Limit deviations of linear and angular dimensions do not exceed ±5%
Limit deviation of the rotating frequency does not exceed ±10%
Limit deviation of the power consumption ±10%
S014A.0117.0200
Original machine
number
Article Month, year of
manufacture

EN
BELMASH SDM-2000, 2200, 2500
17
5. PACKAGE CONTENTS
Package contents are specied in table 4.
Table 4
Bearing code Basic
dimensions Mounting place Quantity
80104 20×42×12 Pitch pulley 2
Cutter block 2
Table 2
Table 3
Name Code Quantity
V-belt 8PJ508 1
According to the accuracy standards, the machine must meet the following requirements:
1) the atness tolerance of the working surface of the guide is 0.5 mm; bulge is unacceptable;
2) the atness tolerance of the planing tables working surface is 0.5 mm; bulge is unacceptable;
3) the tolerance of parallelism of the cutting table is 0.5 mm along the length of the back table;
the inclination of the working surfaces of the tables towards the cutter block is not allowed;
4) the tolerance of parallelism of the cutter block and the surface of the back table - 0.3 mm;
5) the atness tolerance of the cutting table is 1.6 mm.
№Item, gure Name of items
Quantity (pieces)
BELMASH
SDM-
2000
BELMASH
SDM-
2200
BELMASH
SDM-
2500
Mechanisms, attachments, guards
1 Fig. 1 Multifunctional woodworking machine 1 1 1
2Item 2, 3, 45, 46,
g. 1 Saw blade guard assembled with riving knife 1 1 1
3Item 4, g. 1 Guide 1 1 1
4Item 5, g. 1 Stop 1 1 1
5Item 6, g. 1 Vertical holder 1 1 1
6Item 7, g. 1 Box-end wrench 1 1 1
7Item 8, g. 1 Cutter block guard 1 1 1
8Item 9, g. 1 Cutter block guard bracket 1 1 1
9Item 10, g. 1 Milling table 1 1 1
10 Item 11, g. 1 End mill guard 1 1 1
11 Item 12, g. 1 Thumb screw 4 4 4
12 Item 15, g. 1 Open-end wrench 1 1 1
13 Item 16, g. 1 Pusher 1 1 1
14 Item 20, g. 1 Milling pad 1 1 1
15 Item 33, g. 1 Casing for dust extraction when planing 1 1 1
16 Item 36, g. 1 Vertical holder bracket 1 1 1
17 Item 47, g. 1 Cross-cutting device 1 1 1

EN
18
18
Item 17, gure 19
Item 18, gure 20
Item 19, gure 20
Item 20, gure 20
Item 21, gure 20
Item 65, gure 20
Item 66, gure 20
Item 68, gure 20
Item 68а, gure 20
Item 69, gure 19
Item 69a, gure 19
Clamping device
Spring box
Right support
Left support
Axis of rotation
Clamp axis
Clamp handle
М8 nut
Spring washer 8
М5×12 screw
Spring washer 5
1
1
1
1
1
1
4
2
4
2
1
1
1
1
1
1
4
2
4
2
1
1
1
1
1
1
4
2
4
2
Standard items
19 Item 32, gure 1 Saw blade 250×3,2/1,8×30 mm 24Т 1
20 Item 32, gure 1 Saw blade 280×3,2/2,2×30 mm 24Т1
21 Item 32, gure 1 Saw blade 315×3,2/2,2×30 mm 24Т 1
22 gure 16 Planer knife 230×2×20 mm 2
23 gure 16 Planer knife 250×2×20 mm 2
24 gure 16 Planer knife 270×2×20 mm 2
25 Item 14, gure 1 Drill chuck 13-М12×1,25 1 1 1
26 Item 58, gure 1 Hexagon wrench 3 mm DIN 911 1 1 1
27 Item 57, gure 1 Hexagon wrench 4 mm DIN 911 1 1 1
28 – Fixing hardware 1 set 1 set 1 set
Documentation
29 –Operating manual 1 1 1

EN
BELMASH SDM-2000, 2200, 2500
19
6. BASIC ELEMENTS
1 – machine frame
2 – saw blade guard
3 – riving knife
4 – guide
5 – stop
6 – vertical holder
7 – box–end wrench
8 – cutter block guard
9 – cutter block guard bracket
10 – milling table
11 – end milling cutter guard
12 – thumb screws
13 – cutting depth adjustment handle
14 – drill chuck
15 – open–end wrench
16 – pusher
17 – switch
18 – thumb nut for saw blade securing
18а – screw М5×12
19 – saw blade casing
20 – milling pad
21 – saw blade casing securing screws
22 – rotary control panel
23 – cutting table
24 – receiving planing table
25 – feeding planing table
26 – thumb nut
27 – shaft end guard
28 – spring washer 5
29 – М5×12 screw
30 – cutting table insert
31 – М8 nut
32 – saw blade
33 – casing for dust extraction when
planing
34 – thumb screw
35 – thumb screw
36 – vertical holder bracket
37 – cutting depth scale
38 – milling depth scale
39 – М8×20 bolt
40 – handle-lever of feeding table
41 – handle-lever of receiving table
42 – planing depth pointer
43 – planing depth scale
44 – tilt angle scale
45 – special screw
46 – М5 nut
47 – cross-cutting device
48 – cutting width scale
49 – guide
50 – clamping handle
51 – pressing plate
52 – thumb screw
53 – bracket
54 – thumb nut
55 – handle-lever of milling table
56 – saw blade securing nut
57 – hexagon wrench; s = 4 mm
58 – hexagon wrench; s = 3 mm

EN
20
7. SAFETY REQUIREMENTS
Before operation, study the safety requirements. Follow all the requirements of
the present manual
Getting started the machine usage, the operator should consider his physical condition, level
of qualication and complexity of the tasks performed. Machine operation is allowed only for
personnel of 18-year age or older having studied the present operating manual.
IT’S PROHIBITED TO:
• work under the inuence of alcohol, drugs or other intoxicants;
• operate the machine under the inuence of water drops and splashes as well as in open
areas during the rain or snowfall;
• leave the machine connected to power line unattended;
• assign the machine operation to persons unable to use it properly;
• use the machine inappropriately;
• shape metals, asbestos-cement materials, stone, plastic, rubber etc.
IT’S PROHIBITED TO operate the machine in case of detection of any of the following
malfunctions during operation:
• damage of electrical cord plug connection;
• damage of grounding circuit;
• appearance of aming insulation smell or smoke;
• switch malfunction;
• generation of noise, knocking or vibrations;
• malfunctions or cracking of machine parts, guards or cases.
The machine should be switched OFF in case of sudden stop (moving parts wedging etc.).
During work breaks the switch should be covered.
When connecting the machine use automatic circuit breaker or cutout fuse with rated operating
current of 16 A.
The machine should be disconnected from power line with plug connector in the following cases:
• tools replacement (saw blade, knives etc.), attachments mounting and adjustment;
• moving the machine from one place to another;
• during work breaks or after operation;
• during technical maintenance;
• when removing chips and saw dust.
The electrical cord of the machine should be protected from occasional damage (it’s
recommended to hang it). Direct contact of electrical cord with hot and oiled surfaces is not
allowed.
When operating in open areas use only appropriate and properly marked extension cord.
Always ensure that the processed material is free from nails or other foreign objects.
Do not wear loose clothes and jewelry. It’s prohibited to wear gloves during operation as they
may be entangled by moving machine parts. Use personal protective equipment and head wear.
To provide high-quality and safe operation, cutting parts of working tools should be sharpened
and clean. To replace the equipment, follow the present operating manual.