Graco SERIES J Operation manual

INSTRUCTIONS-PARTS LIST e
ORAEO
This manual contains IMPORTANT
WARNINGS and INSTRUCTIONS
READANDRETAIN FOR REFERENCE
Model 210107 Series J
Model217-022 Series C
(Replacement motor for GH 533, GH 733 and
GH 833 Sprayers)
Model 217-338 Series D
(Replacement motor for Viscount@ II Plural
Component Pump)
r
WARNING
The maximum sefe hydraulicinputpressuretothis
Maximum Hydraullc Input Pressure
motor depends on the lower displacement pump
to which it isconnected. With GracoModels
207474,207855 and 210-206 displacementpump
assemblies only, hydraulic input pressure
up to a
maximum of 1500 psl (103 bar) may be used.
pressure with motor connected to anydiaplace-
Never
exceed loo0 psi (69 bar)hydraulic input
ment pumpother than those listed above: aarious
bodily
injury or damage to equipment may reault.
"
INDEX
Warnings ..................................................... .2, 3
Installation ........................................................ 4
service. ....... *:. ............................................. .4, 5
Parts Lists & Drawings .................................. .6 - 11
Model 210-107 ............................................. 6, 7
Model 217-022 ............................................. 8, 9
Model 217-338 .......................................... 10, 11
HowTo Order Replacement Parts ....................... 7, 9
Accessories.. .................................................... .9
Dimensions .................................................... .11
Technical Data ..................................... Back Cover
Warranty
............................................. Back Cover
76 '0
307-158
Rev N
SUPERSEDES M
MODEL NO-107 SHOWN
GRACOINC. P.O. Box 1441 MINNEAPOLIS,MN 55440-1444
@COPYRIGHT 1974 GRACO INC.

HIGH PRESSURE SPRAY CAN CAUSE SERIOUS INJURY.
FOR PROFESSIONAL USE ONLY. OBSERVE ALL WARNINGS.
Read and understand all instruction manuals before operating equipment.
FLUID INJECTION HAZARD
General Safety
This equipmentgeneratesvery high fluidpressure. Sprayfrom
the gun, leaks or rupturedcomponentscaninjectfluid
throughyourskin and into your body and cause extremely
fluid injected or splashed into the eyesor onto the skin can
seriousbodily injury, including theneedfor amputation. Also,
cause serious damage.
NEVER point thespray gun
or dispensingvalvaatanyoneor at
any partof the body. NEVER put hand or fingers over the
spray tip.
spraying.
ALWAYS havethe
tip guard in place on thespray gun when
ALWAYSfollowthePressureReliefProcedure. below.
before~cleaning orremovingthespraytipor nozzleor servicing
any system equipment.
NEVER try tostop or deflect leaks with your hand or body.
before each use.
Be sure equipmentsafety devices are operatingproperly
Medical
Alert-Airless Spray Wounds
If any fluid appearsto penetrate yourskin, get EMERGENCY
PLE CUT. Tell the doctor exactly what fluid was injected.
MEDICAL
CARE AT ONCE. DO NOT TREATAS A SIM-
Note to Physician: Injection in the skin is a traumatic in-
juw. It is important to treat the injury surgically as soon
8s possible. Do not delay treatment to research toxiciry.
Toxicity is a concern wirh some exoticcoarings injected
directly into the bloodstream. Consultation
with a phstic
surgeon or reconstructive handsurgeonmay beadvisable.
Spray Gun end Dispensing Valve Safety Devices
each use. Do not remove or modifyany part of thegun; this
Be sure all gun safety devices are operating properly before
can cause
a malfunction and result in serious bodily injury.
Safety
Latch
Whenever you stopspraying, wenfor a moment, always set
the gun inoperative. Failuretosetthesafety latch can resultin
the gunsafety latch in theclosed or "safe" position, making
accidental triggeringof the
gun.
Trigger Guard
triggerguard reduces the risk ofaccidentallytriggering the
NEVER operatethe gun with thetrigger guard removed. The
gun
if it is dropped or bumped.
Diffuser fon Spray Guns)
The gun diffuser breaksupspray and reducesthe risk of fluid
injectionwhen the tip is notinstalled.Check diffuser operation
regularly. Follow thePressureReliefProcedure, below.
then remove the spray tip.Aimtheguninto a metal pail,
pressure, trigger thegun. Ifthe fluid emitted
is notdiffused in-
holding the gun firmly to the pail. Using the lowest possible
to an irregularstream, replacerhe diffuser immediately.
ALWAYS havethe
tip guard in place on thespray gun while
Tip Guard fon Spray Guns)
spraying. Thetip guard alerts youto the fluidinjection hazard
your fingers or any
part of your body close to the spray tip.
and helps reduce,
but does not prevent, accidentally placing
Spray
Tip and Nozzle Safety
Use extreme caution when cleaningor changing spray tips or
nozzles. If thespray
tip or nozzleclogs whilespraying, engage
the gunsafetylatch immediately. ALWAYSfollowthe
Pressure Relief Procedureand then removethe spraytip or
nozzletoclean
it.
NEVER wipe off build-up aroundthe spray tip or nozzle until
pressure is fullyrelievedand the
gun safety latch is engaged.
Pressure Relief
Procedure
To reducethe riskofseriousbodily injury. including fluid injec-
tion, splashing
in the eyes or on theskin, or injury from mov-
ing parts, always follow this procedurewhenever the pumpis
shut
off, when checking or servicingany part of the system,
when installingorchangingspray tips, andwhenever youstop
spraying.
1. Engage the spray
gun or dispensingvalve safety latch.
2. Turn off the hydraulic power supply.
3. Disengagethe gun ordispensing valve safety latch.
4. Holda metal part of the gunor valve firmly to a grounded
metalwaste container andtrigger
It to relieve thefluid
pressure.
5. Engagethe safety latch again.
6. Open the pump drain valve (required in systeml. having a
container ready to catch the drainage.
7. Leave the drain valve open until you are ready to spray
again.
If you suspectthatthe spray tip orhose is complefelyclogged,
or thaf pressure hasnotbeen fully relievedafterfollowing the
steps above,VERY SLOWLY loosan the hose end
coupling
and relieve pressuregradually, then loosen completely. Now
clear the tipor hose obstruction.
MOVING PARTS HA~ARD
Movingparts can pinchor amputateyour fingers or other
body parts. KEEPCLEAR of movingpartswhenstarting or
operating the pump. Follow the Pressure Relief Procedure
before checkingorservicingthe pump
to prevent it fromstart-
ing accidentally.
IMPORTANT
UnitedStates Governmentsafetystandards have beenadoptedundertheOccupational Safety and Health Act. Thesestandards-par.
titularly the General Standards, Part 1910, and the Construction Standards, Part 1926-should be consulted.
2 307-158 ... .... ....,, .
I:
..
..
..
... .
....
..i
...
. ..
.. .
:l,'';

EQUIPMENT MISUSE HAZARD
General Safety System Pressure
Any misuse of the spray equipment or accessories, such asThe maximum safe hydraulic input pressure to thismotor is
overpressurizing, modifying parts, usingincompatible governed bythe lower displacement pumptowhich it is con-
chemicals andfluids, or using wornor damagedparts, can
cause them to ruptureandresult influid injection or other displacement pump assembliesonly, hydraulic input pressure
nected. With Graco Models
207474. 207-655 and 210-208
serious bodilyinjury, fire, explosion or property damage. of upto a maximumof 1500 psi 1103 bar)maybeused.NEVER
NEVER alter or modify any part of this equipment; doing
so
exceed )OM) psi 169 bar)hydraulic input pressure with the
could cause
it to malfunction. motor connectedto any displacement pump other than those listed above.
CHECK all spray equipment regularly and repairor replace
wornor damaged parts immediately. properlyrated to withstand themaximumhydraulic and fluid
Be sure that allaccessoriesyou add tothe spray system are
working pressuresof this system.
Readandfollow the fluidandsolvent manufacturer's literature
regarding the use ofprotectiveclothing and equipment.
Fluid Compatibility
BE SUREthat all fluidsand solvents usedare chemically com-
theseparatepump manual. Always readthe fluid and solvent
patible with the wettedparts shown
in the Technical Data in
manufacturer's literature before using them
in the pump.
HOSE SAFETY
High pressurefluid in thehosescanbevery dangerous. If the
hosedevelopsa leak. split or rupturedue to any kind ofwear, HANDLE ANDROUTE HOSES CAREFULLY. Do not pull on
hosestomove equipment. Donotusefluids or solventswhich
damageor misuse, the highpressure sprayemitted from
it can
c8use.a fluid injection injury or other serious bodily injury or are not compatible
with the inner tubeand cover ofthe hose.
property damage. DO NOT exposeGraco hose to temperatures above
lWF
(82OC) or below-40°F l-40°C).
ALL FLUID SPRAYHOSES MUST HAVE SPRING
kinks or bends at or closeto thecoupling which can result
in
GUARDS1 Thespring guards helpprotectthe hose from
hose rupture.
TIGHTENall fluid connectionssecurelybefore each use. High
pressurespray to be emitted from thecoupling.
pressure fluidcandislodge a loose coupling or allowhigh
NEVER use a damaged hose. Before each use, check the en-
tirehosefor cuts, leaks, abrasion, bulgingcover, ordamageor
movement of thehose couplings. .Ifany
of these conditions
exist, replacethe hosa immediately. DO NOT tryto recouple
repaired hose cannot contain the
high
pressurefluid.
high pressurehoseor mend
it with tape orany other device. A
Hose Grounding Continuity
Properhose grounding continuityisessentialto maintaininga
groundedspraysystem. Checktheelectricalresistanceof your
does not have a tag on
it
which specifiesthe maximumelec-
hydraulic and
fluid hoses at least once a week.
If your hose
trical resistance, contact thehosesupplieror manufacturerfor
the maximum resistance limits. Use
a resistancemeter in the
appropriate rangefor your hosetocheck the resistance.
If the
resistance exceeds the recommended limits, replace
it im-
your system hazardous. Also read FIRE
OR EXPLOSION
mediately. An ungroundedor poorly groundedhosecan make
HAZARD, below.
FIRE OR EXPLOSION HAZARD
Static electricity is created by the high velocity flow of fluid
through the pumpand hose. If every part of thespray equip-
ment is not properly grounded, sparking may occur, and
the
system may become hazardous. Sparking may also occur
when plugging in orunplugging a power supply cord.Sparks
can ignite fumes from solvents and the fluid being sprayed,
dust particles and other flammable substances, whether you
are spraying indoorsor outdoors, and can cause a fire or ex-
plosionandserious bodily injury and propertydamage. Do not
plug
in or unplug any power supply cords in the spray area
when there is any chance ofigniting fumes still in theair.
while using this equipment, STOP SPRAYING IMMEDIATE-
If you experience any static sparking or even a slight shock
usethesystem again until the problem hasbeenidentified and
LY.Check the entire system for positive grounding. Do not
corrected.
Grounding
TO reducethe risk of static sparking. ground thepumDanda11
other spray equipment used or iocated
in the spray area.
CHECK your
local electrical code for detailed grounding in-
ground all of this spray equipment:
structions for your area and type of equipment. BE SURE to
1. Pump: usea ground wireand clampas instructedonpage 4.
2. Fluid endhydraulichoses: use only groundedhoses. Refer
to Hose Grounding Continuity,above.
3. Hydraulicpowersupply:follow manufacturer's recommen-
dations.
4. Spray gun or dispensing valve: obtain grounding through
connection to a properly grounded fluid hose and pump.
5. Object beingsprayed: according to your local code.
6. Fluid supply container: according to your local code.
7. A// solvent pails used when flushing, according to local
code. Use only metelpails, which are conductive. Do not
placethe pail on a non-conductive surface, such as paper
or cardboard, which interrupts the grounding continuity.
8. To maintain grounding continuity whenflushing or reliev-
ing pressure, always holda metal part of the gun firmly to
the side of a grounded metalpail, then trigger the gun.
Flushing Safety
Reduce the risk offluid injection injury, static sparking, or
splashingby following thespecificflushing procedure givenin
your separatepump instructionmanual. Follow the Pressure
guns only1 before flushing. Holda metal part of the gun firmly
Relief Procedure onpage
2, and remove the spray tip (spray
to thesideof a grounded metalpail andusethe lowest possi-
blefluid pressure during flushing.

INSTALLATION
NOTE:
Never let hydraulic oil temperatureexceed
130°F
(54OC). High temperatures will cause
poor performance and reduced seal life.
CAUTION
Keep the hydraulic supply system clean to avoid
with clean air end flush thoroughly with solvent
damage tothe motor. Blow out ell hydraulic lines
before connecting the linesto the motor.
filter to
the hydraulic pump and a returnline filter
Be sure
your hydraulic power supply has
e suction
of
10 micron size. This is a regenerative motor. so
thevolume in thereturnlineis hnn'ce the inlet
volume. Be surethereturn linefilter is of adequate
size
to handle this greatervolume.Followthe
manufacturer'srecommendationsonreservoir
and filter cleaning,andperiodicchanges of
hydraulic fluid.
Grounding
the FIRE
OR EXPLOSION
tire system
as instructed there.
HAZARD section onpage 3 and groundyour en-
hoses,andbesure that yourpower unit isproperly
Use onlyconductiveorgroundedhydraulicend fluid
grounded. Ground the pump es explained below.
NOTE: Referencenumbers in the text refer to Fig 1
and the PartsDrawingsonpages 6, 8 and
10.
NOTE: MODEL
210107
SHOWN
For Models 210-107 and 217-338
On Model 210-107, the grounding lug (52) and washer
(53) ere located on themotorbase as shown inFig 1. On
Model 217-338, the grounding lug (61) and washer (62)
areonthetieplate. Refer to ACCESSORIES on page 11
to order e ground wire end clamp.
Loosenthe locknut
(A) of thegrounding lug and
washer.Insertoneend of the groundingwire (12 ga
minimum)
(6) into theslotofthe lug and tighten the
locknut securely. SeeFig 1. Connecttheotherend of
thewire to e trueearthground,asrecommended by
your local code.
For Model
217422
The ground wire and clamp are suppliedwith your GH
recommended by your local code.
Sprayer. Connect the clamp to e true earth ground as
SERVICE
WARNING
Pressure Relief Procedure
To reducetherisk of seriousbodilyinjury, in-
cludingfluid injection, splashinginthe eyes or on
theskin,or injury frommovingparts,always
follow this procedure whenever thepump is shut
system,wheninstallingorchangingspraytips,
off, whencheckingorservicingany part of the
end whenever you stop spraying.
1. Engagethe spray gun or dispensing valve safe-
ty latch.
2. Turn off the hydraulic power supply.
3. Disengagethegun or dispensingvalvesafety
letch.
4. Hold e metal partof the gun or valve firmly to a
grounded metal waste container end trigger it
to relieve thefluid pressure.
5. Engagethe safety latch again.
6. Openthe pump drainvalve(required in
system), having a container readytocatch the
drainage.
7. Leave the drain valve open until you are reedy
to spray again.
pleteiy clogged, or thatpressurehasnotbeen fully
If YOU suspect that the spray tip or hose is com-
relieved after following the steps above, VERY
relieve pressure gradually, then loosen complete-
SLOWLYloosenthehoseendcouplingend
ly. Now clear the tip orhose obstruction.
CAUTION
Cleanlinessisessentialwhenrepairinghydraulic
motors. Take special care
to avoidgetting dust or
dirt into the motor during service.
NOTE: ReDair kit 220-4V isavailable to redacethe
gaskets
(25). springretainingplugs (28).
springs (29). spool (37). triD rod (36). and
p;istoti stop (33). The spool,-retaining plugs,
and springs must be replaced as a group.
Disassembly
1. Followthe PressureReliefProcedure et left.
lines from the motor. Remove the pump from its
Disconnect the hydraulic supply. return, end drain
mounting.
2. Disconnect the displacementpumpfrom the motor
as explained in yourseparate pump or system in-
structionmanual.Plug the hydrauliclines to keep
dirt out.
3. Place the hydraulic motor in e bench vise.
4. On Model210 107only, removethedrippan screws
(4) anddrippan (50) from the motor base (421.
Unscrewthedripcoverretainerscrew (6) end
remove the drip cover (31) from the piston (49).
5. Pushthe piston (49) upas fer es possible, toengage
thedetentmechanism.Tapthe piston lightly if
necessary.
i
\
:..
: ,
.. :
'..,
. , _.
:".
.':.
:.:
. .:
307- 158

6. Crackloose but do not removethefour tie rod
tube
(a), and the three socket screws (8) fastened
locknuts
(3). the Compressionnuts on the hydraulic
with Loctite" which holdthe end cap
(44).
7. Removethe motor fromthe-visaand place it on its
side in a pan.
8. Removethedetentassembly,consisting of the
spring retaining plug (28). gasket (25). spring (29),
motor.The spacer(s) (60) may remainin theplug. If
ballguide (27). andball (7) fromoneside of the
theballorotherpartsstick in theupperhousing
(40). turn themotor overandtaplightly. Do not
allowtheparts to fall into the motor. Repeat the
procedure for the detent assembly on
the other side
of the motor.
9. Unscrew thetop and bonom compression nutson
the hydraulic tube (481 and remove the tube.Allow
theoil to drain from themotor into the pan.
Removethe three socket screws (8) holding theend
cap
(441.
10. Remove thefour tia rodlocknuts (3). Model
210-107 may beturned uprightfor the remainderof
the procedure, if desired.Models
217-022 and
217-338 shouldremainontheirside.Removethe
four tie rods
(35) andwashers (1). but do not
removethe crown nuts (22) fromthe top of the
rods.
CAUTION 2
With the tie rods removed, the assemblymay
separate at the joints betweenthecylinder (39)
and the upper and lower housings (40 and 41).
11. Remove the stop plug (43! from the upper housing
(401. Pull theupperhousmgabout 2-3 in. off the
work
it free. It is not necessary to removethe
cylinder
(39). You may haveto rock the housingto
cylinder from the lower housing
(41).
12.
Holdthe trip rod (36) steady with anadjustable
wrench on the
flats ofthe rod, and remove thetop
hex nut (20) from the trip rod.
13. Lift the valve spool (37) off the trip rod. Save the
triprod guide
(34) andspring (38) that came off
with the spool,and the guideandspring that re-
mained inside the upper housing. Remove the up-
per housing.
NOTE: Inspect thetriprod above theshoulder for
scoring or damage. There must be no reduc-
tion in rod diameter.
14. Pull the trip rodand pistonfrom the lower housing
visa, making suretotighten the vise on the flats
of
(41) andcylinder (39). Place thepiston (49) in a
thepiston. Use a hammer and punchto remove the
trip rod (36) from thepiston (49).
retainer (32) (fastened with Loctite). Remove the
15. Remove the triprod locknut (9) andpistonstop
pressionspring
(551, compressionrings (191, and
(33). Ifthe pistonwill be replaced, removethe com-
O-ring
(26, Model 210-107 only)forinstallationon
the new piston.
16. The seals (23) must be replaced if they are leaking.
housing
(41).
Remove the seals from the bonom of thelower
Reassembly
1. Lubricatetheseals (23) with light lubricantor
petroleumjelly.Installthem in thalowerhousing
motor. Reinstall the lower housing, making sure it
(41) with the lips facing up toward the top of the
seats properly.If the cylinder
(39) was removed, in-
stall it on the lower housing.
2. Install the compression spring (55) inside the piston
tioned with the joints
1.W opposed. Checkthat the
(49). Thecompressionrings (19) should be posi-
O-ring 126) is in place,o.I Model 210-107.
3.
Installthe piston stop (33) and locknut (9) onthe
trip rod. Slide the trip rod (36) into the piston (49).
Apply low strengthsealantorLoctitemTL-222 to
the threads
of the retainer (32). Withthe pistonflats
in a vise, screwtheretainer all theway into the
piston.Thisisimportant to preventtheretainer
frombacking out duringoperationanddamaging
the motor.
4. Reinstall thetriprod and piston into thecylinder
(39) and lower housing so the top of the piston is
flush with the top ofthe cylinder.
5. Reinstalltheupperhousing (40). makingsura that
thetubefittings align with those on the lower hous-
ing. The trip rod will protrude from the top.
6. Slidethelower trip rodguide (341 andspring (38)
ontothe trip rod. Install the spool (37) with the de-
tent at the top. Install thetop spring (38) and guide
with anadjustablewrenchandinstallthetophex
(34) on the trip rod. Hold the flats of the trip rod
nut
(20).
7.
Set the stop plug (43) atop the spool (37). Reinstall
the end cap
(44). using lowstrength Loctite on the
washers
(1). Hand tighten the tie rad locknuts (31.
socketscrews (81. Installthe tie rods (35) and
8. With the motor on its side, reinstallthedetent
assemblies. Installthe ball (7). guide (27) with the
concave surfacetoward theball, spring (29). gasket'
(25) andretaining plug (28). Repeat ontheother
side of the motor.
NOTE: If you are usingrepair kit 220-457, theplugs
(281, springs (29) andspool (37) must be
replaced as
a group.
9. Reinstallthehydraulictube (48) and tighten the
compression nuts snugly.
10. Torque the four tie rod locknuts (3) to 20-30 ft-lb
(27-41 Nm) on Model 210-107, or 70-80 ft-lb
(95-108 Nm)on Models 217-022 and 217-338.
11. On Modal 210-107 only, reinstall the drip cover (31)
andscrew (6) on thebottom of the piston (49).
sure the drain adapter alignswith the drainport in
Reinstallthe drip pan (50) and screws (4). making
the base (42).
12.
Reinstallthamotoronthedisplacementpump.
was disconnected before service.
Reconnect
all fluid lines, and the ground wire if it
307-158 5
..
..
..
..
._.
...
..
,.
.,..

Model 210107 Series J
35
39
NOTE: The corresponding bold
letter8 IC1 refer to
the tubing connection. LIPS MUSTFACE
UPTOWARDTOP
Valve Repair Kit 220-457
Must be ordered separately.
Includes:
Ref No. Oty
..
I
I
I .:
i
i
8 307-158

PARTS LIST
I
I
Model 210107 Serlen J
Includes items 1-61
REF PART
NO.NO.DESCRIPTION
an NO. NO.
REF PART
DESCRIPTION
an I
2
1
3
4
6
6
8
7
10
D
100128
100123
100156
1w;m
1006C8
101-677
V01-701
1W
101"
103816
LOCKWASHER, spring; 6/8" size
PLUG, plpe; nw hdlnsa; 1/8-27 npt
SCREW. hex hd cap: ll4-ZOxO.50"
NUT, hex jam; 6/8-18
SCREW, me "u" drhm; no. 4~0.188"
SCREW, hex hd mach: no. 1020~0.376"
SCREW, aoc hd cap; 6/1518x 1.0"
BALL, cafblde; 0.26" 16.4 mm) die
NUT, hex; e-slf locking; 6/1518
ADAPTER, barbed hoss; 118 nptx 0.26"
O-RING; nhrila Nbber
16.4
mm) IDhoss
O-RING: nhrile rubber
O-RING; nhrile rubber
ADAPTER, 3/4 nptlf) x 1-1/1612. 370
Ann hrn.1.
4
36
38
37
38
39
40
41
42
43
44
46
48
50
b3
62
61 4s
Y71-407
17145
**181814
*171411
172814
171412
218.099
171414
171416
180.953
"'172816
210.108
216074
210-110
210292
104429
1W-682
101-754
1w-884
106-429
1C5.43
172447
*'*172-976
*175105
177-766
ROD, tle
ROD, trip 4
SPOOL. Valve
1
SPRING, mprsalon 1
CYLINDER
2
HOUSING, uppn 1
HOUSING, lwr
1
BASE; lncludea hams 3,46; 68 end 69
1
PLUG. sto~
1
1
1
i
4
4
3
..:.;
.., . :.:
... '.':
.. ., ....
..
. ..
2
3
1
i
CAP, and
PLATE. warning
TUBE
PISTON
1
1
2
1
11
12
13
14
BEARING and GUIDE
PAN,
drip
WASJER, tab
LUG, roundingMthhex nut
PLUG, plpe; nw hd; 3/8 npt
SPRING. wmprmion
NUT, ml; 3/4 npt
NUT, mi: 1" npt
LABEL. lMtNdiOn
16
18
17
19
20
22
21
24
23
1w-098 TEE, tube; for 0.76"I19 mm) tube
104499 ELBOW, SOo; for 0.76'' I18 mml tube
104-102 WIPER
104-106 NUT, hex lock;1/4-20
108132
RING, lift
104-143 NUT, crown;5/8-18
108638
SCREW, IOC flat hd; self looking;1/4-20
..-.- ."
*lW-lCQ RING, pinon compreaslon
'1W-ZW3
SEAL, v-block;polyurethane
x 1 /7**
. .... ,,.
.... .,
..., ..
.. ..
...
. ..
.,
64
E6
56
68
67
80
69
LABEL; warning
SPACER; 0.25' 16.1 mm) dia x0.W
10.74
mm) thick
LABEL
~~ ~~~
1
As Req.
1
61
.*lSO-lll GASiET, plug
'166-296
O-RING; nltrileNbber
**167-431
PLUG, springretaining
**1086P
SPRING, hel8cal comprseaion
167-210
GUIDE, ball
171496 BEARING, sleev~
171397
COVER, drip
171-398
RETAINER
"181-243
STOP, piston
171-401
GUIDE, tip rod
1 *Recommended"tool box" spareparts.Keeponhend to ~
i
2
2
reduce down time.
!
2
**Included in Repair Kit -.
HOW TO ORDER REPLACEMENT PARTS
1. To be sureyou receivethe correct replacement parts,
kit or accessories, always give all of the information
requested in the chart below.
2. Check the parts list toidentify the correct part number;
do not use the ref. na when ordering.
3. Order all parts from your nearest Gracodistributor.
1 . , ...
i

Model 217-022 Series C
NOTE: The corresponding bold
letten IC) refer to
the
tublng connection.
Valve Repair Kit 220-457
Must be ordered separetely.
Includes:
Ref NO. aty
25 . 2
JOINTS OPPOSED

Model 217-022 Series C
Includes items
1-60
REF PART
NO.
NO.
DESCRIPTION
2
1
3
7
8
9
10
11
12
14
13
16
17
18
20
19
22
23
24
27
25
28
29
30
9
100-128
100-139
,101-701
102-087
101"
103-450
609-821
LOCKWASHER, spring: 5/8" size
PLUG,pipe;sochdless
1/8-27 npn
NUT. hexiam:5/13-18
SCREW,
MC hd cap; 5/16-18 x 1.0
BALL, carbide; 0.F 16.4 mm) dia
NUT,
hex; selflocking; 5/16-18
PLATE^ tie
~~ .~~~
*104-2E9 O-RING:nitrilerubber
W4-095
O-RING;nitrile rubber
609-820 ADAPTFR. date
. . . " ..-. . .
.-. .. r.---
1WO98 TEE,tube; 1-1/16-12, 37O flare male
1W9 ELBOW, 90"; for 0.75"(19 mm) tube
104-102 WIPER
104-105 NUT, hexlock; 1/4-20
V04-103
RING,pistoncompression
104.143 NUT. crown: 5/13-18
'104-203
SEAi, v-block;polyurethane
108-538 SCREW,socflathd;selflocking; i/4-20
x 10''
*'150-111 GASKET. DIU0
~~ , ~"
"167431 PLUG,springretaining
**108-522 SPRING,helicalcompression
161-210 GUIDE,ball
171-3395 BEARING. slee~e
171-398 RETAINER
- -. . . .. . . -, . . .
an
4
4
1
2
3
1
1
1
1
2
1
1
1
1
2
4
1
2
2
3
2
2
2
1
1
SERVICE INFORMATION
parts.
Listedbelowby the assemblychanged are OLD and NEW
ASSEMBLY PART
CHANGED
STATUS NO. NO. NAME
REF PART
217-022 DELETED 171-416 Plug
ADDED
DELETED
180-953 Cap
ADDED 44 183290 Cap
43 183-252 Plug
directly interchangeablewith DELETED parts.
INTERCHANGEABILITY NOTE: ADDED parts are not
ACCESSORIES
GROUNDING
CLAMP 103-538
25 ft (7.6 m) long, 12 gauge (1.5 mm")
GROUND WIRE 208.950
REF PART
NO. NO.
33 "181-243
35 177931
34 17141
36 **17147
37 Y81-874
.m
38 '171411
171417
40 172-814
" .. . .._
43183-252
44 183-290
48 210-108
51 210292
54101-754
56 105429
55 104"
57 105430
€Q .178105
4i
i71-414
4s 2113-999
DESCRIPTION (IN
STOP, piston
GUIDE, trip shah
ROO. tie
ROD, trip
SPOOL, vaive
SPRING, compression
CYLINDER
HOUSING, upper
HOUSING, lower
PLUG, stop
TUBE
CAP,end
PISTON
BEARINGand
GUIDE
PLUG, pipe; MC hd; 3/8 npt
SPRING, compression
NUT, seal;
3/4 npt
NUT,
seel; 1" npt
SPACER;
0.25" 16.1 mm)dia.
(0.74 mml thick
X
2
1
4
1
2
1
1
1
1
1
1
1
1
i
1
1
2
1
0.029"
As Req.
Wecommended"tool box" spareparts.Keep on hand to
reduce down time.
'*Included in Repair Kit 220457.
HOW TO ORDER REPLACEMENTPARTS
1. To be sure you receivethe correct replacement parts,
requested
in the chart below.
kit or accessories, always give
all of the information
2. Checktheparts listtoidentifythecorrectpartnumber;
do not use theref. no. when ordering.
3. Order all partsfrom your nearest Graco distributor.
I
6 digit
PART I I I
~~~
..; .,.
..
. ..
.
,. . : .
,- .
..
...
.
, .:
,....
.. .
.,. .
..
..

Model 217-338 Series D /\
Valve Repair Kit 220457
Must be ordered separately.
Includes:
i
10 307-158

PARTS LIST
Includes items 1-62
Model 217-338 Series D
REF
NO.
1
2
3
7
8
10
8
11
12
13
14
17
16
18
20
19
P
23
24
25
27
29
28
30
32
33
PART
NO.DESCRIPTION
am
100128
100-13s
V01-701
l02OBl
101484
1M460
181-889
*104-280
'1w-095
809-820
lwoBB
1-
*104-103
104-102
104-105
*104-2M
104-143
108-638
**lW-lll
187.210
**108522
*'167431
171-396
**181.243
171-
O-RING; nittilerubber
TEE,tube;
1-1/1512, 37O Ram male
ELBOW, 90"; for 0.76" 118 mml tubs
WIPER
RING,
piston wmpmion
NUT,hexlock;
1/4-20
NUT, crown; WE18
SEAL, v-blocl;; polyurethane
SCREW, mcflat hd;
self locking; 1/4-20
x 112"
.~~~~~
GASKET, plug
GUIDE,
ball
PLUG.~spring retaining
SPRING,helicalcompression
BEARING.
SI~BYB
RETAINER ~ ~
STOP, piston
4
1
4
2
3
1
1
1
1
2
1
1
1
1
2
1
4
2
3
2
2
2
2
1
1
1
MOUNTING HOLE LAYOUT
Model210-107
Model217-022
11
Model217-338
REF PART
NO. NO.DESCRIPTION
17141
**171407
17146
**181-874
*171411
171412
172814
171414
171418
210108
lBS3
218899
210292
101-754
106-429
1wB84
*1751@5
105430
104-023
104-682
GUIDE. Mp.haft
ROD.
tie
ROD; trip
SPOOL, MIM
SPRING, compreealon
CYLINDER
HOUSING,upper
HOUSING, lwr
PLUG, stop
CAP,end
TUBE
X
LUG, grounding
WASHER
am
2
4
1
2
1
1
1
1
1
1
1
1
1
1
2
1
Aa Req.
1
1
i
0.m5"
'Recommended "tool box" were perts.Keeponhand to
reduce down time.
**Included in Repeir Kit
2iW.457.
See HOW TO ORDER REPLACEMENT PARTS on page 9.
DIMENSIONAL DRAWING
Model 210107
1"NPTOUTLET *T
L3/440 UNC-ZL, 141
Y 307-158 11
I
..
i: ., , ..
i .:. . ,
, ., . .,. .
.,.,I.'
. ..
..
..
:>,..
,.. . ..'
.. .,.
.. .
..
...
... :;.
.. .
.. ..
,..,.
. ..
..

TECHNICAL DATA
Fluidconsumptionrate : 1 gallon (3.8 I) percycles
Effective piston area : 4.9 sq in. (31.6 cm 8 )
Pistonroddiameter : 2.5 in. 164 rnrnl
~ ~" . .". ._. .......
Stroke : 4.69"(119.1rnm)
Thrust
at 1500 psi (103 bar) : 7300 Ib (32 472 N)
Hydraulicfluidinletand-outlet
: See DimensionalDrawings
Maximumhydraulic fluid input pressure
: See WARNING on frontpage
Maximum hydraulic fluid
flow : 12gprn (45.6 Ipm)
Weight
: 96 Ib (43.5 kg)
LoctW is a registered trademark of the Loctite Corporation.
THE GRACO WARRANTY AND DISCLAIMERS
WARRANTY
Graco warrants
all equipment manufacturedbyitand bearing ith nametobe free from defects in material and workmanship on the date of sale
by an authorized Graco distributortothe original purchaser for use. As purchaser's sole remedy for breach
of this warranty, Graco wiii, for a
periodoftwelve months from the date of sale, repair or replace any part of theequipment proven defective. This warranty applies only when the
equipment is installed, operated and maintained inaccordance with Graco's written recommendations.
This warranty does not cover, and Graco shall not be liable for, any malfunction, damage or wear caused by faulty installation, misapplication,
shall Graco be liable for malfunction, damage or wear causedby the incompatibility withGraco equipment of structures, accesories, equip-
abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component pans. Nor
cesones,
equipment or materials not supplied by Graco.
mant
or mateeels not suppliedbyGrew, or the improperdesign,manufacture,installation,operation or maintenanceofstructures,ac-
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective for examination by Gracotoverify theclaimed
defect. Ifthe claimed defectis verified, Gram
m'll repair or replace free of charge any defective parts. The equipmentwill be returnedtothe
original purchaser transportation prepaid.Ifinspection of the equipment doesnotdisclose any defectinmaterial
or workmanship, repairs will be
madeat
a reasonable charge, which charges may include the the costs of parts, labor and transportation.
GRACOMAKESNOWARRANTY, AN0 DISCLAIMS ALL IMPLIED WARRANTIES
OF MERCHANTABILITY AND FiTNESS FOR APAR-
EQUIPMENT NOT COVERED
BY GRACO WARRANTY
TICULARPURPOSE, WiTH RESPECTTOACCESSORIES,EQUIPMENT,MATERIALS,
OR COMPONENTSSOLDBUT NOT MANUFAC-
ty, if any, of their manufacturer. Graco will provide purchaserwith reasonable assistanceinmaking any claim for breach of these warranties.
TURED BY GRACO. These items sold,butnot manufactured by Graco (such as electric motor, switches, hose, etc.1. are subjecttothe warran-
Subsldiary and Affiliate Companles:Canada: England: Switzarland: France: Germany: Hong Kong: hpan
Factory Blenche8:Atlanta. Dallas. Detrolt, 10s Angelas. West Caldwell 1N.J.I
GRACOINC. P. 0. Box 1441 MINNEAPOLIS. MN 55440-1444
PRINTED IN U.S.A. 507-158 1C-74 Revisad 187
i
..
..
..
,. ..
. ..
..
..
,~. . . :
,.:.
. ..
.. .,.
..
.. .
..
,.