Airsafe EUL-RG-LED User manual

Advanced Airport Lighting System
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LED Elevated Runway Guard Light
EUL-RG-LED
Operation Manual
Please read this manual carefully before construction, installation and operation of
the product.
Please keep this manual properly for further reference.
This manual is subject to change without prior notice.
Airsafe Airport Equipment Co., Ltd.

Advanced Airport Lighting System
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Revision Description
No.
Description
Version No.
Revised by
Approved by
Date
1
First release
V1.0
Nov. 11, 2016

Advanced Airport Lighting System
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Table of Content
Operation Manual......................................................................................................................1
Revision Description...................................................................................................................2
Table of Content ........................................................................................................................1
1.0 Foreword..............................................................................................................................2
1.1 Illustrations and Meanings .............................................................................................3
1.2 Safety Rules and Notices.................................................................................................4
1.3 Quality Assurance and Responsibility .............................................................................5
2.0 Introduction .........................................................................................................................6
2.1 Technical Specifications .................................................................................................6
2.2 Application Environment ...............................................................................................6
2.3 Technical Features.........................................................................................................7
2.4 Technical Parameters.....................................................................................................8
2.6 Structure.......................................................................................................................8
2.6.1 Boundary Dimension............................................................................................8
2.6.2 Main Components:...............................................................................................9
2.6.3 Structure Diagram of Lamp Assy..........................................................................9
2.6.4 Structure Diagram of Lamp Components ............................................................10
2.6.5 Structure Diagram of Holder Assy.......................................................................10
3.0 Installation .........................................................................................................................11
3.1 Installation Methods ....................................................................................................11
3.2 Installation Steps .........................................................................................................12
3.3 Horizontal and Vertical Beam Angle Adjustment of Lighting Fixtures ............................13
3.3.1 Operating Units of Lighting Fixture Adjustment..................................................13
3.3.2 Adjustment of Horizontal Beam Angle: ...............................................................13
3.3.3 Adjustment of Vertical Beam Angle: ...................................................................14
4. 0 Lamp and Control..............................................................................................................15
4.1 Light Wiring Schematic Diagram..................................................................................15
4.2 Light Intensity Adjustment and Control........................................................................15
5.0 Maintenance of Lighting Fixtures ........................................................................................16
5.1 Replace Lamp..............................................................................................................16
5.2 Daily Maintenance.......................................................................................................17
5.3 List of Components and Ordering of Spare Articles and Accessories...............................18
5.4 Failure Countermeasures .............................................................................................19
6.0 Packaging, Transportation and Storage................................................................................20
6.1 Packaging and Weight..................................................................................................20
6.2 Transportation Mode...................................................................................................20
6.3 Storage........................................................................................................................20

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1.0 Foreword
ICAO Airport Service Manual Part 9 “Airport Maintenance Practices” and FAA
AC150/5345-26 Maintenance of Airport Visual Aid Facilities are the highest criterions
for site installation and maintenance of such lighting fixtures. This manual was
compiled with considerable reference to these two criterions.
The content stated in this manual is absolutely important, so construction
personnel must read it carefully before construction. After properly understanding the
entire content of this manual, construction personnel should carry out the construction
in strict accordance with the methods specified herein, to ensure that the product is
safely and properly installed in place.
Routine airport maintenance personnel should carry out the routine maintenance
in strict accordance with the methods specified by relevant provisions, to ensure that
the lighting fixtures are in the best operation condition.
Related personnel must strictly follow safety criterion. Any personnel without
specialized training is strictly forbidden to touch the lighting fixtures and devices. Live
line work should be avoided under any circumstances. Construction or maintenance
personnel should get acquainted with first-aid knowledge, in case of any unexpected
events.

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1.1 Illustrations and Meanings
○Following illustrations will appear in this manual where necessary to remind or
warn construction or maintenance personnel.
○Please continue reading the subsequent content of this manual after properly
understanding the meanings of these illustrations.
To remind that the behavior may cause serious injury or death.
※Detailed description will be given in the box.
To remind that the behavior may cause injury to people or damage to
product.
※ Detailed description will be given in the box.
To notify that the behavior is prohibited.
※Detailed description will be given in the box.

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1.2 Safety Rules and Notices
Using the light fixtures outside of airport is strictly prohibited.
※Inadequate maintenance or casual touch will cause light faults.
Be careful when handling the lighting fixtures.
※Falling to the ground may cause damage of the optical cover or other
internal components of the lighting fixtures and injury of personnel.
When the light body is handled, holding the light head prism or
directly carrying the lead plug with hands is strictly prohibited.
※Otherwise it may cause broken cable, damage to the insulating layer or
other failures.
Don’t touch the damaged optical cover or other glass directly with
hands.
※Glass fragments may scratch hands.
Using power supply other than CCR and CCT is strictly prohibited.
※Other power supply may cause damage to light source or other
component of the lighting fixtures, or even malfunctions of power
supply.
A frangible pole is equipped at the lower part of the lamp pole. During
installation, applying force onto it is strictly prohibited.
※Otherwise it may cause the frangible pole to be broken.
Non-professional electricians are strictly forbidden to maintain any
electrical fault of the lighting fixtures.
※It may damage any electrical component of the lighting fixtures or cause
bigger fault.
Making sure that CCR is on power-off state before the installation or
maintenance of the lighting fixtures.
※Current surge produced during the installation of the lighting fixtures
may cause damage to light source.
Touching the lighting fixtures with wet hand is strictly prohibited.
※It may cause electric shock or other accident.

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1.3 Quality Assurance and Responsibility
Any defect in design, material or workmanship, which may occur during proper
and normal use over a period of one year from date of installation but less than 15
months from date of shipment, or within the warranty period of the tender, will be
repaired or preplaced by manufacturer free of charge. The warranty doesn’t cover the
failures resulting from lamp burnt out, improper maintenance, installation or operation,
or damages due to snow ploughs. Manufacturer shall not be liable to any further claims
or particularly claims for damages not affecting the goods themselves.

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2.0 Introduction
The elevated runway guard light is used to warn the air pilot or driver of vehicle
on the taxiway that he will enter an operating runway.
2.1 Technical Specifications
Comply with the Attachment 14- Airport Requirements of ICAO Convention.
Federal Aviation Administration (FAA) AC150/5345-46B;
Comply with the provisions of the national standard of the People’s Republic of
China GB/T 7256-2005 General Requirements for Lighting Fixtures of Civil
Airport.
2.2 Application Environment
○Altitude: below 4,000m;
○Outdoor: -40°C ~ +55°C;
○Relative air humidity: 95%, at (+24.5℃), the maximum humidity may be greater
than 100%;
○In rain, snow, ice and water;
○Expose to corrosive salt atmosphere.
○Basic earthquake intensity VII.

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2.3 Technical Features
Long life, energy saving and free maintenance of LED bring about huge economic
benefits for the customer;
Light intensity and color comply with the requirements.
Strict LED color management ensures consistent luminous color;
Lighting fixtures flash 45-50 times/min.
Several protection functions of the control circuit to avoid misoperation or damage
to the circuit due to other impacts.
Precision optical control and excellent optical performance.
Lighting fixtures meet the dimmable requirements.
Lighting fixtures have attractive appearance and excellent heat dispersion.
Lighting fixture has a split structure and the light body has a totally closed
structure to reduce the impurities and moisture to enter the lamp, enhancing the
service life of the optical devices of the lighting fixtures and reducing the
maintenance times.
Light body is made of the aluminum alloy material and the fastener is made of the
stainless steel material, with good resistance to corrosion.
Lighting fixture body is made of the corrosion resistant aluminum alloy and its
surface is treated with the special anodizing process. All fasteners are made of the
stainless steel, which are applicable to various harsh environments;
Precision machining of the frangible pole after thermal treatment makes its
performance stable and reliable.
High precision machining ensures the overall quality and precision of the lighting
fixtures.

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2.4 Technical Parameters
Current: 2.8A~6.6A, dimmable
Power: 24W
Lamp life: 1,000h
Average intensity (vertical: -8º~+8º, horizontal: -8º~+8º); Reach 4,000cd (3,000cd is
required)
Weight of lighting fixture: 13.5kg
2.5 Ordering Type
EUL-RG-LED
2.6 Structure
2.6.1 Boundary Dimension

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2.6.2 Main Components:
Main components of the lighting fixture are shown in Figure below:
1. Heat sink
2. Electric cover plate
3. Circuit board
4. Electric box
5. Front panel
6. LED baseplate
7. Front lens
8. Front lens gasket
9. Front lens cover plate
10. Lens hood
11. Connecting piece
12. Tether
13. Joint pin
14. Fixed part
15. M5 adjusting pin
16. Frangible pole
17. G2 nut
18. Flange
19. A6 lead
2.6.3 Structure Diagram of Lamp Assy
The lamp assy is the core part of the optical structure of the lighting fixture, with its
structure shown in Figure below.

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2.6.4 Structure Diagram of Lamp Components
1. Set screw of pressing
bracket
2. Pressing bracket of front
lens
3. Front lens
4. Lens gasket
5. Set screw of baseplate
6.LED baseplate
7. Front panel
2.6.5 Structure Diagram of Holder Assy
1. Coupling screw
2. Tether
3. Connecting piece
4. Joint pin
5. Fixed part
6. Set screw in the vertical direction
7. M5 adjusting pin
8. Frangible pole
9. G2 nut
10. Flange
11. Lead

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3.0 Installation
Correct installation of lighting fixtures is very important for ensuring their normal
work and giving play to their functions. Make sure that they are installed by the
professional.
Installing the lighting fixtures by the laypeople is strictly
prohibited.
※Otherwise it may impact their normal function or cause
greater failure.
3.1 Installation Methods
Installation method I: Floor installation
Installation method II:
Coordinated with base L-867
It is suggested to cushion the isolation transformer for at
least 100mm.
※Prevent accidental inflow into the deep bucket to make the
isolation transformer to be soaked in water.
Method 1: Direct floor installation; it is fixed on the cement foundation through
the flange.
Method 2: Installation of L-867 deep bucket flange; lighting fixture may be
installed on the deep bucket base through a flange applicable to L-867 deep bucket
base; G2 frangible pole is directly installed onto the flange.

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3.2 Installation Steps
Unpacking to check whether the article quantity is correct and the lighting fixtures
are damaged. Please handle the lighting fixtures with care to avoid damaging the
assy.
Clean the site especially the place contacting the lighting fixture flange.
Connect the lighting fixture flange with the isolation transformer box or floor.
Load the frangible pole into the flange. Clamp the hexagonal plane at the lower
part for screwing and fixation.

(Our standard tool wrench may be ordered, with
the ordering No. of 54101-01.)
When the frangible pole is screwed, a special tool must be used.
※Otherwise it may cause damage to the lighting fixtures or
personal injury.
Wrench must be placed on the hexagonal plane under the
V-shaped groove of the frangible point for applying force.
※The frangible pole may be damaged or broken.
Connect A6 plug of the lighting fixture with the secondary connector A7 of the
isolation transformer.
Making sure to check whether A6 and A7 have good contact and
good waterproof performance.
※Otherwise it may cause failure of the lighting fixtures.
Load the lighting fixture assy into the frangible pole and lock the set screw.
During connection, the lead shall not be pressed by the lighting
fixture flange.
※Otherwise it may cause inflow in the lighting fixture or other
failures of the lighting fixtures.
Frangible pole assy
Wrench

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3.3 Horizontal and Vertical Beam Angle Adjustment of Lighting
Fixtures
3.3.1 Operating Units of Lighting Fixture Adjustment
3.3.2 Adjustment of Horizontal Beam Angle:
1. Fixed part
2. Set screw in the horizontal direction
3. Frangible pole Adjusting screw in the
horizontal direction
4. Frangible pole
5. Horizontal angle adjustment scale
First unscrew and pull out 3. Adjusting screw in the horizontal direction, unscrew four
2. Set crews in the horizontal direction, find out the scale hole to which to rotate on 1.
Fixed part, based on which horizontally rotate the light body, find out the only hold on
the frangible pole corresponding to the scale hole on the fixed part, insert and screw 3.
Adjusting screw in the horizontal direction and finally screw four 2. Set screws in the
horizontal direction to complete the adjustment of horizontal beam angle.
1. Connecting piece
2. Coupling screw
3. Set screw in the vertical direction
4. M5 adjusting pin
5. Fixed part
6. Adjusting screw in the horizontal
direction
7. Set screw in the horizontal direction
8. Frangible pole
9. G2 nut
10. Flange

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3.3.3 Adjustment of Vertical Beam Angle:
Unscrew and pull out 4. Adjusting screw in the vertical direction, unscrew 2.
Coupling screw on 1. Connecting piece (please hold the upper part of the light body
with hand to prevent it from falling due to rotation, so as to cause damage or personal
injury). Based on the scale hole on 5. Fixed part, find out the scale to which the
adjustment is made, find out the only corresponding hole on 1. Connecting part, insert
4. Adjusting screw in the vertical direction, ensure that the light body does not rotate in
the vertical direction and finally screw 2. Coupling screw to complete the adjustment
of the vertical beam angle.
Horizontal adjustment of the lighting fixture is an important
part, which shall not be omitted.
※Lighting fixtures without horizontal adjustment may impact
the overall light distribution effect of the taxiway.
Please use the horizontal calibrator designated by the
manufacturer.
※Otherwise it may impact the horizontal adjustment effect of
the lighting fixtures.
1. Connecting piece
2. Coupling screw
3. Set screw in the vertical direction
4. M5 adjusting pin
5. Fixed part
6. Vertical angle adjustment scale

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4. 0 Lamp and Control
This lighting fixture is directly connected with CCR through isolation
transformer.
Lamp: 24W, 16 LED particles, divided into two LED baseplates
Isolation transformer: Power: 50W Current: 6.6A
4.1 Light Wiring Schematic Diagram
4.2 Light Intensity Adjustment and Control
Through CCR 1-5 levels (2.8A-6.6A) of output conversion, the light of this
lighting fixture may be adjusted. The lighting fixture intensity changes according to the
curve specified by FAA.
Using power supply other than CCR and CCT is strictly prohibited.
※Other power supply may cause damage to light source or other
component of the lighting fixtures, or even malfunctions of power
supply.
LED lamp
Secondary connector
Isolation transformer
Primary connector
Open circuit
monitoring
Guard light
Isolation transformer
Isolation transformer
Guard light

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5.0 Maintenance of Lighting Fixtures
Maintenance of lighting fixtures shall comply with Part 9 ICAO Airport Service
Manual Part 9 “Airport Maintenance Practices” and FAA AC150/5345-26
Maintenance of Airport Visual Aid Facilities.
5.1 Replace Lamp
1. Set screw of pressing bracket
2. Pressing bracket of front lens
3. Front lens
4. Set screw of baseplate
5.LED baseplate
6. Front panel
First unscrew four set screws of the lens pressing bracket whose lamp shall be
replaced, take down them with the lens pressing bracket, separate the connector
between the LED baseplate and power line and take down 7 baseplate set screws.
Please hold the LED baseplate to prevent it from falling, take out the LED baseplate to
be replaced, apply the heat conducting silicone grease on its back, fix it onto the front
panel with 7 baseplate set screws, plug the connector between the LED baseplate and
power line and fix the front lens pressing bracket onto the front panel with 4 set screws
of the pressing bracket (please note that the term “TOP”on the front lens shall be
upward) to complete the replacement of the lamp.
1.
Purchasing the electrical control circuit of other brands by
user is strictly prohibited without authorization.
※Otherwise it may impact the normal operation of the lighting
fixtures.
When a lamp is installed, the cloth gloves shall be worn.
※Oil on the hand contaminating the lamp glass may cause
crack of the lamp.

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5.2 Daily Maintenance
Daily maintenance is as follows:
All set screws and tether connecting screws of the lighting fixtures.
Check whether the flange screw is firm and the frangible pole is normal.
Wipe the outer surface of the front glass with a clean and soft towel to keep the
optical lens bight and clean.
For the major lighting fixture failure, it is suggested to be maintained at the light
station.
Taking down the lighting fixture prism on site is strictly
prohibited without authorization.
※Otherwise it may cause failure of the lighting fixture.
Dismounting this lighting fixture by the laypeople is strictly
prohibited.
※Otherwise it may cause failure of the lighting fixture.
Disassembling the connecting pole and frangible pole is
prohibited unless the frangible pole is replaced.
※Otherwise it may damage the frangible pole.
Live maintenance of lighting fixtures is strictly prohibited
and their maintenance is prohibited when there is thunder or
rain.
※Otherwise it may cause electric shock.

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5.3 List of Components and Ordering of Spare Articles and
Accessories
The table in this chapter lists the components, spare articles and accessories of
this product and relevant ordering information. Spare articles and accessories of this
product needs to be ordered additionally, and the manufacturer accepts the order in
assembly mode and separate order of components. When ordering, please contact the
manufacturer or any distributer according to order number listed in the table.
The manufacturer suggests that some important components should be purchased
from original factory to ensure various indicators of the lighting fixtures.
List of components and spare articles:
Structure
No.
Order No.
Component Name
Description
1
48509
Heat sink
2
27557
Electric cover plate
3
945545
Circuit board
4
241U1
Electric box
5
46473
Front panel
6
979244-Y-01
LED baseplate
7
34104
Front lens
8
41178
Front lens gasket
9
46476
Cover plate of front lens
10
46685
Lens hood
11
46495
Connecting piece
12
61114
Tether
13
46496
Joint pin
14
241S1
Fixed part
15
46498
M5 adjusting pin
16
46362
Frangible pole
17
46361
G2 nut
18
276A1
Flange
19
HT70607
A6 lead