Bercomac 700793 User manual

1

READ&FOLLOWALLSAFETYRULES&INSTRUCTIONSBEFORE

OPERATINGYOUREQUIPMENT

107809_EN

*ASSEMBLY *REPAIRPARTS

*OPERATION *MAINTENANCE

*107809* R05032016

2

LIMITED WARRANTY

Bercomac Limitée

92, Fortin North, Adstock, Quebec, Canada, G0N 1S0

Conditions and Products Covered:

BERCOMAC guarantees any part of the product or accessory

manufactured by BERCOMAC and found in the reasonable

judgment of BERCOMAC to be defective in material and or

workmanship will be repaired or replaced by an authorized

dealer without charge up to our maximum labor rates and pre-

established times. For replacement parts only standard ground

freight services are covered. This warranty extends to the

original retail purchaser only and is not transferable to any

subsequent purchasers. This warranty applies to the products

bought and used in North America.

Warranty Period

(from date of the original retail purchase)

Residential use: 1 year

Semi-commercial, professional or rental use: 90 days

Exceptions Noted Below; the following items are guaranteed

by the original manufacturer and have their own warranty,

conditions and limited time:

Tire Chains: 90 days

Engines: Will vary as per the manufacturer

Please refer to the engine manufacturer’s warranty

statement included with the unit. BERCOMAC is not

authorized to handle warranty adjustments on engines.

Items and Conditions NOT Covered:

This warranty does not cover the following:

Pick-up or delivery charges or in-home services fees.

Any damage or deterioration of the unit, parts and or finish

of these due to normal use, wear and tear, or exposure.

Cost of regular use or maintenance service or parts, such as

gas, oil, lubricants, tune-up parts, and adjustments.

Any part or accessory which has been altered, modified,

misused, neglected, accidentally damaged or not properly

installed, maintained, stored or repaired not in accordance

withtheinstructionsintheowner’smanual.

Repair due to normal wear and or any wear items such as

shear pins, bolts, belts, etc.

Expedited freight fee services for replacement parts.

Shear bolts and shear pins are to be considered as a

preventive measure not as an assured protection, any

damages resulting from the lack of shear bolts breakage are

not covered.

Damages due to product being installed on a vehicle other

thanstipulatedinowner’smanual.

NOTE: All warranty work must be performed by an authorized

dealer using original (manufacturer) replacement parts.

Owner’sResponsibilities:

BERCOMAC’s defective equipment or part must be returned

to an authorized dealer within the warranty period for repairs.

In the event that defective merchandise must be returned to

manufacturer for repairs, freight fees are prepaid and a written

authorization from BERCOMAC must be obtained by dealer

prior to the shipment. This warranty extends only to

equipment operated under normal conditions. To validate a

warranty claim, it is the user’s responsibility to maintain and

servicetheunitasspecifiedintheowner’smanualortohave

the unit serviced at their dealer at their expense.

General Conditions:

The sole liability of BERCOMAC with respect to this warranty

shall be strictly and exclusively repair and replacement as

mentioned herein. BERCOMAC shall not have any liability for

any other costs, loss or damage, including but not limited to,

any incidental or consequential loss or damage.

Taking advantage of the warranty does not in any way extend

the length or renewal of the warranty.

In particular, without being limited to, BERCOMAC shall have

no liability or responsibility for:

Travel time, overtime, after hours time or other

extraordinary repair charges or relating to repairs and or

replacements outside of normal business hours.

Rental of like or similar replacement equipment during the

period of any, repair or replacement work.

Any communicating or travel charges.

Loss or damage to person or property other than that

covered by the terms of this warranty.

Any claims for lost revenue, lost profit or any similar costs

as a result of damage or repair.

Attorney’sfees.

BERCOMAC’s responsibility in respect to claims is limited to

making the required repairs or replacement without charge up

to our maximum labor rates and pre-established times and no

claim of breach of warranty shall be cause for cancellation or

rescission of the contract of sale of any product or accessory.

In no event recovery of any kind be greater than the amount of

the purchase price of the product sold.

This warranty gives you specific legal rights. You may also

have other rights, which vary from state to state

.

NOTE: Bercomac reserves the right to change or improve the design of any part or accessory without assuming any obligation to modify

any product previously manufactured.

Instructions for Obtaining Warranty Services:

Contact dealer where equipment was purchased or any other BERCO service dealer to arrange service at their dealership. Requests for

warranty claims must be carried out through the same distribution network used to purchase the product..

Don't forget to bring your proof

of purchase (sales receipt) to the BERCOMAC dealer.

1

ASSEMBLY

STEP1

REMOVETHESTANDARDCABLE

PleasefollowtheinstructionsbelowtoinstalltheharnessextensionkitforUTV.

Foranyotherinstructions,securityrulesandsafetyprecautions,seetheowner’smanualforyour

accessory.

Seepartsbreakdownforidentification.

Beforestarting,disconnecttheredwirefromthe

positivepostontheaccessory'sbattery.

Cutanddiscardthenylontiewrapsthatholdthe

standardwireandthewireassemblytogether.

Unscrewandkeepthebracket(item1)thatholdsthe

standardcabletotheaccessory’sengine.

Removethewirefromtheenginethrottlelever(item

2).

Removeandkeepthescrewsandthecover(item3)

fromthecontrolbox.

Removeandkeepthebolt,nut(item4)andthe

bracketthatholdsthecableshield.

Removeanddiscardthebolt,nut,flatwasherandthe

Bellevillewasher(item5)thatholdsthethrottlearm.

Removethewirefromthethrottlearm.

Removethestandardcable,keepitforaneventual

use.

21

3

4

5

2

STEP2

INSTALLNEWCABLE

ASSEMBLY

1

2

4

6

3

5

Identify the hook (item 1) on the cable assembly that

connectstothecontrolbox.

Insert this hook in the control box through the hole

(item2)providedforthispurpose.

Turn the throttle arm in order to insert the hook

betweenthecontrolboxreinforcementandthethrottle

arm(item3)asshown.

Inserttheboltandthewasher(item4)asshown.

InstalltheBellevillewasherandthelocknut(item5)as

shown.Makesurethethrottlearmmovesfreely.

Install the bracket, bolt and flange nut (item 6) as

shown. Make sure the bracket completely covers the

cableshieldandtightlyholdsitinplace.

Put the cover back on the control box and secure it

withthescrewspreviouslyremoved.

3

ASSEMBLY

STEP3

CONNECTTHECABLETOTHEENGINE

1

Pushthe throttleleveronthecontrol boxtowards the

choke keeping a 1/4’’ distance (item 1) between the

leverandtheendoftheslotonthebox.

Push and hold the engine throttle lever (item 2) as

shown.

Alwayspushingthethrottlelever,insertthewirehook

(item 3) in the lever and secure the shield on the

engine(item4).

Make sure the lever on the control box can move

freelywithoutevertouchingtheendsoftheslotonthe

coverofthecontrolbox.

3

4

STEP4

INSTALLTHEWIREASSEMBLY

Connect the wire assembly supplied in this kit to the

endofthewireassemblyontheaccessory.

Connectthewireassemblytothecontrolbox.

Tie the cable assembly and the wire assembly

togetherwiththenylontiewrapssuppliedinthiskit.

2

4

5

6

7

NOTES

_____________________________________________________________________________________________

8

NOTES

_____________________________________________________________________________________________

9

TORQUE SPECIFICATION TABLE

GENERAL TORQUE SPECIFICATION TABLE

USE THE FOLLOWING TORQUES WHEN SPECIAL TORQUES ARE NOT GIVEN

NOTE: These values apply to fasteners as received from supplier, dry or when lubricated with normal oil. They do not

apply if special graphited or moly disulphide greases or other extreme pressure lubricants are used. This applies to

both UNF and UNC threads.

*

Thick nuts must be used with grade 8 bolts

SEE Grade No.

2 5 8 *

BOLT HEAD

IDENTIFICATION

MARKS AS PER GRADE

NOTE MANUFACTURING

MARKS W ILL VARY

TORQUE TORQUE TORQUE

BOLT SIZE FOOT POUNDS NEW TON-METERS FOOT POUNDS NEW TON-METERS FOOT POUNDS NEW TON-METERS

Inches Millimetre Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Max. Min. Max. Max.

1/4" 6.35 5 6 6.8 8.13 9 11 12.2 14.9 12 15 16.3 30.3

5/16" 7.94 10 12 13.6 16.3 17 20.5 23.1 27.8 24 29 32.5 39.3

3/8" 9.53 20 23 27.1 31.2 35 42 47.5 57 45 54 61 73.2

7/16" 11.11 30 35 40.7 47.4 54 64 73.2 86.8 70 84 94.9 113.9

1/2" 12.7 45 52 61 70.5 80 96 108.5 130.2 110 132 149.2 179

9/16" 14.29 65 75 88.1 101.6 110 132 149.2 179 160 192 217 260.4

5/8" 15.88 95 105 128.7 142.3 150 180 203.4 244.1 220 264 298.3 358

3/4" 19.05 150 185 203.3 250.7 270 324 366.1 439.3 380 456 515.3 618.3

7/8" 22.23 160 200 216.8 271 400 480 542.4 650.9 600 720 813.6 976.3

1" 25.4 250 300 338.8 406.5 580 696 786.5 943.8 900 1080 1220.4 1464.5

METRIC BOLT TORQUE SPECIFICATIONS

COARSE THREAD

Size Screw Grade No. Pitch

(mm)

Foot Pounds Newton-Meters Pitch

(mm)

Foot Pounds Newton-Meters

M6 4T 1.00 3.6 - 5.8 4.9 - 7.9 -- -

7T 5.8 - 9.4 7.9 - 12.7 - -

8T 7.2 - 10 9.8 - 13.6 - -

M8 4T 1.25 7.2 - 14 9.8 - 19 1.00 12 - 17 16.3 - 23

7T 17 - 22 23 - 29.8 19 - 27 25.7 - 36.6

8T 20 - 26 27.1 - 35.2 22 - 31 29.8 - 42

M10 4T 1.50 20 - 25 27.1 - 33.9 1.25 20 - 29 27.1 - 39.3

7T 34 - 40 46.1 - 54.2 35 - 47 47.4 - 63.7

8T 38 - 46 51.5 - 62.3 40 - 52 54.2 - 70.5

M12 4T 1.75 28 - 34 37.9 - 46.1 1.25 31 - 41 42 - 55.6

7T 51 - 59 69.1 - 79.9 56 - 68 75.9 - 92.1

8T 57 - 66 77.2 - 89.4 62 - 75 84 - 101.6

M14 4T 2.00 49 - 56 66.4 - 75.9 1.50 52 - 64 70.5 - 86.7

7T 81 - 93 109.8 - 126 90 - 106 122 - 143.6

8T 96 - 109 130.1 - 147.7 107 - 124 145 - 168

M16 4T 2.00 67 - 77 90.8 - 104.3 1.50 69 - 83 93.5 - 112.5

7T 116 - 130 157.2 - 176.2 120 - 138 162.6 - 187

8T 129 - 145 174.8 - 196.5 140 - 158 189.7 - 214.1

M18 4T 2.00 88 - 100 119.2 - 136 1.50 100 - 117 136 - 158.5

7T 150 - 168 203.3 - 227.6 177 - 199 239.8 - 269.6

8T 175 - 194 237.1 - 262.9 202 - 231 273.7 - 313

M20 4T 2.50 108 - 130 146.3 - 176.2 1.50 132 - 150 178.9 - 203.3

7T 186 - 205 252 - 277.8 206 - 242 279.1 - 327.9

8T 213 - 249 288.6 - 337.4 246 - 289 333.3 - 391.6

FINE THREAD

10

WHEN PERFORMANCE

& DEPENDABILITY

ARE NON NEGOTIABLE !

Bercomac Limitée

92, Fortin North, Adstock, Quebec, Canada, G0N 1S0

WWW.BERCOMAC.COM

PRINTED IN CANADA

(ORIGINAL NOTICE)

BY

Bercomac 700793 User manual

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