BERG BENOMIC S 350 Release Note

Technical Handbook
BENOMIC S 350
Berg Hortimotive
Burg. Crezeelaan 42a
2678 KZ De Lier
The Netherlands
Tel: [phone]
Email: [e-mail]
Internet: www.berghortimotive.com

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Machine type plate
The BENOMIC S is fitted with a machine type plate which contains the following
information: address details for Berg Hortimotive, CE mark, serial and type reference,
serial number, year of construction.
If you would like to contact Berg Hortimotive, or one of their dealers with respect to this
BENOMIC S, please ensure that this information is always readily available.
Version 2, June 2020
The machine is manufactured by:
Berg Hortimotive
Burg. Crezeelaan 42a
2678 KZ De Lier
The Netherlands
Tel: [phone]
Email: [e-mail]
Internet: www.berghortimotive.com

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1. Declarations
1.1 Copyright
Berg Hortimotive
De Lier, 2020
No part of this publication may be reproduced and/or published by way of print,
photocopy, film or by any other means without the prior written consent of Berg
Hortimotive, registered at De Lier, the Netherlands.
Exceptions to this include parts of the documentation which are intended for reproduction,
such as abridged instructions and specifications on the machine itself.
1.2 Liability
Berg Hortimotive does not accept liability for dangerous situations, accidents and damage
that occur as a result of ignoring warnings or instructions, such as those shown on the
BENOMIC S, or contained in this documentation - for example:
- inexperienced or incorrect usage or maintenance
- being used for applications other than those for which it was designed, or in
circumstances other than those given in this documentation
- the use of components or spare parts which are not prescribed
- repairs carried without the consent of Berg Hortimotive and/or a certified dealer
- changes to the BENOMIC S include the following:
- alterations to the controls
- welding, mechanical works, etc
- extensions to the BENOMIC S or its controls
Berg Hortimotive does not accept liability when:
- customers do not meet their obligations with respect to Berg Hortimotive (financial or
otherwise)
- consequential damage is caused by defects on the BENOMIC S - e.g. interruption of
business, delays, etc.

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1.3 Guarantee
For a period of 6 months after delivery, Berg Hortimotive gives the client a warranty on
material and manufacturing defects that occur during normal use. This warranty does not
apply if the defects are caused by improper use or causes other than by material and
manufacture, if Berg Hortimotive - following consultation with the client - delivers used
material or used goods or if the cause of the defects cannot be demonstrated clearly.
The warranty provisions are set out in the METAALUNIE CONDITIONS as they read
according to the most recent relevant text. The terms and conditions of delivery are
available on request.
The warranty given by Berg Hortimotive for all goods and materials not manufactured by
Berg Hortimotive will never be more than that given by its supplier. The warranty is ex
works. Faulty machines and/or parts must be sent postage paid.
When it is not possible to send out machines or systems, any travel and subsistence
expenses will be payable by the client.
Sold and delivered goods with manufacturer's, importer's or wholesaler's warranties are
subject only to the warranty provisions set by the suppliers.
Hydraulic pumps are subject only to the manufacturer's warranty, provided the pump
comes with an undamaged safety seal from the supplier.
Berg Hortimotive accepts responsibility for the availability of replacement parts, provided
they are available from its suppliers at reasonable conditions.
2. Foreword
This handbook describes the BENOMIC S.
This handbook provides you with information including the safety aspects, a description of
the BENOMIC S together with the working principles, as well as the operating instructions
and maintenance of the machine.
Potentially dangerous situations are indicated together with recommendations for avoiding
them.
It is important that this handbook is carefully read in order to learn how the BENOMIC S
should be operated and maintained. By reading this handbook and then using the
BENOMIC S, you, or anyone else, will be assisted in using the BENOMIC S in the correct
manner thereby helping to avoid personal injury as well as damage to the machine.
Berg Hortimotive produces safe machines. The machines are designed to meet the latest
standards and are manufactured in accordance with the latest CE approval markings. The
user remains responsible for the proper operation and for carrying out maintenance on the
machine.

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Table of contents
1. DECLARATIONS....................................................................................................................... 3
1.1 COPYRIGHT.......................................................................................................................... 3
1.2 LIABILITY.............................................................................................................................. 3
1.3 GUARANTEE......................................................................................................................... 4
2. FOREWORD .............................................................................................................................. 4
3. INTRODUCTION........................................................................................................................ 7
3.1 GENERAL ............................................................................................................................. 7
3.2 SUPPLIERS INFORMATION...................................................................................................... 7
4. SAFETY ..................................................................................................................................... 8
4.1 EXPLANATION OF THE SAFETY TERMINOLOGY ......................................................................... 8
4.2 SAFETY INSTRUCTIONS ......................................................................................................... 8
4.3 SAFETY PICTOGRAMS.......................................................................................................... 11
4.4 RESIDUAL RISKS ................................................................................................................. 11
5. INTENDED APPLICATION...................................................................................................... 12
5.1 AREA OF APPLICATION......................................................................................................... 12
5.1.1 Physical operating conditions................................................................................... 12
5.2 SAFETY SYSTEMS ............................................................................................................... 13
5.3 SIGNALLING SYSTEMS ......................................................................................................... 13
5.3.1 The multi-colour indicator (11).................................................................................. 13
5.3.2 The horn ................................................................................................................... 17
5.4 MAIN COMPONENTS OF THE BENOMIC S........................................................................... 18
6. TRANSPORTATION................................................................................................................ 20
6.1 EXTERNAL TRANSPORT ....................................................................................................... 20
6.2 INTERNAL TRANSPORT......................................................................................................... 20
7. COMMISSIONING.................................................................................................................... 21
7.1 INSPECTION BEFORE STARTING OPERATIONS........................................................................ 21
7.2 PIPE RAIL SYSTEM IN HORTICULTURE ................................................................................... 21
7.3 MINIMUM REQUIREMENTS FOR THE PIPE RAIL SYSTEM........................................................... 21
7.4 TILT INDICATION.................................................................................................................. 22
7.5 LOAD LIMITER MEASUREMENT SYSTEM................................................................................. 23
7.6 LOAD-HOLDING FUNCTION ................................................................................................... 23
7.7 SCISSORS-BLOCKING DEVICE .............................................................................................. 23
7.8 EMERGENCY LOWERING VALVE............................................................................................ 24
7.9 PIPE DETECTION SENSOR.................................................................................................... 24
7.10 SPEED LIMITER ON THE CONCRETE PATH.............................................................................. 24
7.11 PIPE -CONCRETE PATH TRANSITION..................................................................................... 24
8. USE .......................................................................................................................................... 25
8.1 CONTROLS......................................................................................................................... 26
8.1.1 Controls on the chassis............................................................................................ 26
8.1.2 Controls on the platform........................................................................................... 27
8.2 MOVING THE BENOMIC SON THE MAIN PATH ..................................................................... 30
8.3 MOVING THE BENOMIC SON THE HARVESTING PATH.......................................................... 30
8.3.1 Driving into the harvesting path................................................................................ 30
8.3.2 Driving out of the harvesting path............................................................................. 30
8.4 OUT OF USE ....................................................................................................................... 31
8.5 CLEANING .......................................................................................................................... 31
8.6 PROBLEMS,CAUSES &SOLUTIONS....................................................................................... 31
8.7 DISMANTLING ..................................................................................................................... 33
9. REPAIRS & MAINTENANCE .................................................................................................. 34

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9.1 SPECIALIST MAINTENANCE................................................................................................... 34
9.2 MAINTENANCE IN AND AROUND THE SCISSOR MECHANISM..................................................... 35
9.3 PIPE RAIL SYSTEM MAINTENANCE......................................................................................... 35
9.4 CHAIN TENSIONING ............................................................................................................. 36
9.5 CHECK PIPE RAIL WHEEL WEAR............................................................................................ 37
10. TECHNICAL SPECIFICATIONS ......................................................................................... 38
10.1 *EXPLANATION OF THE TECHNICAL SPECIFICATIONS............................................................. 39
11. EC DECLARATION OF CONFORMITY.............................................................................. 40
APPENDIX 1: MAINTENANCE LOGBOOK ............................................................................... 41
APPENDIX 2: TECHNICAL DRAWINGS.................................................................................... 42
APPENDIX 3: BATTERY SAFETY SHEET ................................................................................ 43
APPENDIX 4: CLEANING THE POWDER COATING................................................................ 48
APPENDIX 5: QUICK START GUIDE......................................................................................... 49

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3. Introduction
3.1 General
You have made a good choice by purchasing the Berg Hortimotive BENOMIC S. You are
the owner of an first class piece of equipment that has been manufactured with great care.
You will gain the most advantage from the equipment provided that you carefully follow
the instructions given in this handbook with regard to safety, operating and maintenance.
Please study this user's handbook carefully before starting to use the BENOMIC S.
Always follow the safety instructions and recommendations given in this handbook.
Berg Hortimotive does not accept liability for damage or indirect damage resulting from
not following the operating and safety instructions contained in this handbook.
Neither does Berg Hortimotive accept liability whenever you or a third party make
modifications to the pipe rail trolley or its accessories, without receiving prior written
permission from the manufacturer.
The BENOMIC S is supplied in accordance with the conditions of sale of the Dutch
METAALUNIE, as determined by the registrar of the law court of Rotterdam and in
accordance with the most recent text contained therein. A copy of the terms and
conditions of supply can be provided on request. You can also contact the Koninklijke
Metaalunie, PO Box 2600, 3430 GA Nieuwegein, the Netherlands.
3.2 Suppliers information
In the event of breakdowns or defects occurring on the BENOMIC S please contact your
Berg Hortimotive dealer.

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4. Safety
4.1 Explanation of the safety terminology
Safety terminology:
Danger : Indicates serious or even fatal injury may occur if the instructions
in the handbook are ignored.
Warning : Indicates injury if the instructions described in this handbook
are ignored.
Caution : Indicates damage may occur to the equipment if the instructions
described in this handbook are ignored.
Warning : Indicates possible problems if the instructions described in this
handbook are ignored.
4.2 Safety instructions
Read the following safety instructions carefully.
After reading the safety instructions they should be strictly observed at all times.
If the Pipe rail trolley safety instructions are not observed while it is being operated, it will
become substantially more dangerous and may lead to serious physical injury.
DANGER!
-Carefully read all of the user's handbook. Observe the operating and safety
instructions at all times.
-The BENOMIC S is suitable for running on a stable pipe rail system.
-The BENOMIC S should only be used on the correct type of pipe rail system. Check
that the centre-to-centre measurement of the rails and the pipe rail trolley
correspond - see the pictogram on the platform.
-Never exceed the maximum load of 250 kg.* (for restrictions, see 10.1!)
- 1 person including load (e.g. tools); see pictogram on the platform.
-Never exceed lateral (sideways) manual force of 110N (11 kg traction).
-Use the BENOMIC S only for harvesting and crop maintenance in a greenhouse.
-Using the BENOMIC S when it is tilting more than 2from the vertical (lengthwise
and/or crosswise) is strictly forbidden.
-All loads should be secured and placed at the centre of the work platform.
-Only one person is permitted to stand on the platform at any time.
-Persons are not permitted to ride with/on the chassis.
-It is prohibited to remove the safety rail.
-The use of the optional safety rail raiser is mandatory if the user is taller than 1.90
metres. Only use an original approved Berg Hortimotive safety rail raiser!

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-Increasing the lifting height in any way whatsoever is strictly forbidden.
-Always remain standing on the work platform
-Keep a safe distance from fixed and/or moving parts of the greenhouse structure,
live electric wiring, and cables and ropes.
-It is prohibited to pull steel cables or lay screens using the BENOMIC S.
-It is forbidden to use the BENOMIC S as a crane.
-It is forbidden for either people or animals to enter the path on which the BENOMIC
S is being operated. Never operate more than one pipe rail trolley on the same path!
-When using the BENOMIC S all the protective screens and covers and caps must be
fitted and secured.
-Additional options, accessories and spares must be ordered and supplied
exclusively by the manufacturer, Berg Hortimotive.
Warning!
- Operating the BENOMIC S may only take place when there are no other persons in
the vicinity (apart from the operator) of the machine.
-The BENOMIC S may only be operated by persons of 18 years or older who have
received thorough instruction about the BENOMIC S, who are fully familiar with this
instruction handbook and are completely aware of the dangers associated with
operating the machine.
-The BENOMIC S may only be operated once it has been correctly installed on the
pipe rail system.
-All personnel working in the area of the BENOMIC S should be made familiar with
relevant safety rules and precautions that apply to the pipe rail system.
- Instructions from the employer.
-Repairs to the BENOMIC S may only be carried out by personnel who have received
specific training from Berg Hortimotive.
-When carrying out maintenance on the scissor mechanism, the scissor blocks must
always be put in place before starting (see 9.2).
-Never carry out repairs to the BENOMIC S if it is already being operated by someone
else. Always switch it off via the main switch before carrying maintenance activities
and remove the charging plug from the trolley.
-Check the BENOMIC S daily for defects and carry out maintenance frequently - see
chapter 9: maintenance.
-Keep the operating controls and safety pictograms clean.
- operating controls and safety pictograms should always be clearly visible.
-Once you have finished working with the BENOMIC S always turn off the
main switch.
-Never leave the BENOMIC S unattended.
- Only when you have removed the key from the main switch.
-It is forbidden to carry out modifications or make alterations to the BENOMIC S
without prior written permission from Berg Hortimotive.

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-When leaving a path, you must first stop and check whether anybody is standing in
the direct vicinity before continuing on the main path.
-It is forbidden to transport loose cargo with the BENOMIC S.
-When stacking loads ensure that they do not protrude more than 40 cm above the
working platform. All loads should be properly secured.
-Before entering a path, ensure that there are no obstacles such as plant remains, etc
lying on it.
-Never clean the BENOMIC S with a water hose or steam cleaner.
-When moving the BENOMIC S when not on the rails, the scissor mechanism should
be fully collapsed.
-Never use the BENOMIC S on the public highway.
-It is forbidden to step off the equipment before it has reached the lowest position.
-Observe the safety instructions for batteries - see Appendix 3.
-Always watch out for feet and toes when operating the lift on the BENOMIC S! The
trolley is moved a few centimetres forward when put into position!
-It is mandatory to wear shoes with protective toe caps (S1).
-Remove the charging plug before using the BENOMIC S.
Please note!
- Always keep the workplace tidy.
- An untidy working area can lead to dangerous situations.
-Always concentrate on the task in hand.
- Always keep your wits about you when operating the Pipe rail trolley. Never operate the
BENOMIC S when you are unable to concentrate properly or when taking medicine whereby
it is not advisable to operate machines or drive in traffic.