BERG BENOMIC Series Release Note

Technical Handbook
BENOMIC
Berg Hortimotive
Burg. Crezeelaan 42a
2678 KZ De Lier
Nederland
Tel: [phone]
Fax: [phone]
E- mail: [e-mail]
Internet: www.berghortimotive.com

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Machine type plate
The BENOMIC is fitted with a machine type plate which contains the following information:
address details for Berg Hortimotive, CE mark, serial and type reference, serial number, year of
construction.
If you would like to contact Berg Hortimotive, or one of their dealers with respect to this
BENOMIC, please ensure that this information is always readily available.
Version 11, April 2019
The machine is manufactured by:
Berg Hortimotive
Burg. Crezeelaan 42a
2678 KZ De Lier
Nederland
Tel: [phone]
Fax: [phone]
E- mail: [e-mail]
Internet: www.berghortimotive.com

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1. Declaration
1.1 Copyright
Berg Hortimotive
De Lier, 2019
No part of this publication may be reproduced and/or published by way of print, photocopy, film
or by any other means without the prior written consent of Berg Hortimotive, registered at De
Lier, the Netherlands.
Exceptions to this include parts of the documentation which are intended for reproduction, such
as abridged instructions and specifications on the machine itself.
1.2 Liability
Berg Hortimotive does not accept liability for dangerous situations, accidents and damage that
occur as a result of ignoring warnings or instructions, such as those shown on the BENOMIC, or
contained in this documentation - for example:
- inexperienced or incorrect usage or maintenance
- being used for applications other than those for which it was designed, or in
circumstances other than those given in this documentation
- the use of components or spare parts which are not prescribed
- repairs carried without the consent of Berg Hortimotive and/or a certified dealer
- changes to the BENOMIC include the following:
- alterations to the controls
- welding, mechanical works, etc
- extensions to the BENOMIC or its controls
Berg Hortimotive does not accept liability when:
- customers do not meet their obligations with respect to Berg Hortimotive (financial or
otherwise)
- consequential damage is caused by defects on the BENOMIC - e.g. interruption of
business, delays, etc.

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1.3 Guarantee
For a period of 6 months after delivery, Berg Hortimotive gives the client a warranty on material
and manufacturing defects that occur during normal use. This warranty does not apply if the
defects are caused by improper use or causes other than by material and manufacture, if Berg
Hortimotive - following consultation with the client - delivers used material or used goods or if
the cause of the defects cannot be demonstrated clearly.
The warranty provisions are set out in the METAALUNIE CONDITIONS as they read according
to the most recent relevant text. The terms and conditions of delivery are available on request.
The warranty given by Berg Hortimotive for all goods and materials not manufactured by Berg
Hortimotive will never be more than that given by its supplier. The warranty is ex works. Faulty
machines and/or parts must be sent postage paid.
When it is not possible to send out machines or systems, any travel and subsistence expenses
will be payable by the client.
Sold and delivered goods with manufacturer's, importer's or wholesaler's warranties are subject
only to the warranty provisions set by the suppliers.
Hydraulic pumps are subject only to the manufacturer's warranty, provided the pump comes
with an undamaged safety seal from the supplier.
Berg Hortimotive accepts responsibility for the availability of replacement parts, provided they
are available from its suppliers at reasonable conditions.
2. Foreword
This handbook describes the BENOMIC.
This handbook provides you with information including the safety aspects, a description of the
BENOMIC together with the working principles, as well as the operating instructions and
maintenance of the machine.
Potentially dangerous situations are indicated together with recommendations for avoiding
them.
It is important that this handbook is carefully read in order to learn how the BENOMIC should be
operated and maintained. By reading this handbook and then using the BENOMIC, you, or
anyone else, will be assisted in using the BENOMIC in the correct manner thereby helping to
avoid personal injury as well as damage to the machine.
Berg Hortimotive produces safe machines. The machines are designed to meet the latest
standards and are manufactured in accordance with the latest CE approval markings. The user
remains responsible for the proper operation and for carrying out maintenance on the machine.

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Table of Contents
1. DECLARATION ................................................................................................................................................... 3
1.1 COPYRIGHT ................................................................................................................................................... 3
1.2 LIABILITY ....................................................................................................................................................... 3
1.3 GUARANTEE................................................................................................................................................... 4
2. FOREWORD........................................................................................................................................................ 4
3. INTRODUCTION.................................................................................................................................................. 6
3.1 GENERAL....................................................................................................................................................... 6
3.2 SUPPLIERS INFORMATION ................................................................................................................................ 6
4. SAFETY ............................................................................................................................................................... 7
4.1 EXPLANATION OF SAFETY TERMINOLOGY ........................................................................................................... 7
4.2 SAFETY INSTRUCTIONS ................................................................................................................................... 7
4.3 SAFETY SYMBOLS ......................................................................................................................................... 10
4.4 OTHER RISKS ............................................................................................................................................... 10
5. APPLICATION................................................................................................................................................... 11
5.1 SCOPE ........................................................................................................................................................ 11
5.2 DESCRIPTION OF THE BENOMIC................................................................................................................... 11
6. TRANSPORT..................................................................................................................................................... 16
6.1 EXTERNAL TRANSPORT ................................................................................................................................. 16
6.2 INTERNAL TRANSPORT................................................................................................................................... 16
7. PUTTING INTO OPERATION............................................................................................................................ 17
7.1 INSPECTION PRIOR TO PUTTING INTO OPERATION.............................................................................................. 17
7.2 HORTICULTURE SECTOR GUIDELINES FOR PIPE RAIL SYSTEMS............................................................................ 17
7.3 MINIMUM REQUIREMENTS FOR A PIPE RAIL SYSTEM........................................................................................... 18
7.4 ALIGNMENT WARNINGS SYSTEM...................................................................................................................... 19
7.5 STABILIZERS ................................................................................................................................................ 19
8. USAGE............................................................................................................................................................... 20
8.1 OPERATION.................................................................................................................................................. 21
8.1.1 Controls located on the lower trolley................................................................................................. 21
8.1.2 Controls located on the platform....................................................................................................... 22
8.2 EMERGENCY LOWERING VALVE....................................................................................................................... 24
8.3 MOVING THE BENOMIC ON THE MAIN PATHWAY ............................................................................................. 24
8.4 OUT OF USE................................................................................................................................................. 24
8.5 CLEANING.................................................................................................................................................... 25
8.6 HARVEST CONTAINER.................................................................................................................................... 25
8.7 PROBLEMS,CAUSES AND SOLUTIONS.............................................................................................................. 25
8.8 DISPOSAL .................................................................................................................................................... 27
9. REPAIRS & MAINTENANCE............................................................................................................................. 27
9.1 SPECIALIST MAINTENANCE ............................................................................................................................. 28
9.2 MAINTENANCE IN AND AROUND THE SCISSOR ASSEMBLY ................................................................................... 28
9.3 PIPE RAIL SYSTEM MAINTENANCE.................................................................................................................... 28
9.4 INSPECTION CARBON BRUSHES....................................................................................................................... 29
9.5 TENSIONING THE CHAIN ................................................................................................................................. 29
9.6 CHARGING THE BATTERIES............................................................................................................................ 30
10. TECHNICAL SPECIFICATIONS ................................................................................................................... 31
11. EC DECLARATION OF CONFORMITY........................................................................................................ 33
APPENDIX 1: MAINTENANCE LOG BOOK...................................................................................................... 34
APPENDIX 2: OPERATION OF THE STABILIZERS......................................................................................... 35
APPENDIX 3: SAFETY DATA SHEET BATTERY............................................................................................. 38
APPENDIX 4: CLEANING THE POWDER COATING....................................................................................... 43

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3. Introduction
3.1 General
You have made a good choice by purchasing the Berg Hortimotive BENOMIC. You are the
owner of an first class piece of equipment that has been manufactured with great care. You will
gain the most advantage from the equipment provided that you carefully follow the instructions
given in this handbook with regard to safety, operating and maintenance.
Please study this user's handbook carefully before starting to use the BENOMIC. Always follow
the safety instructions and recommendations given in this handbook.
Berg Hortimotive does not accept liability for damage or indirect damage resulting from not
following the operating and safety instructions contained in this handbook.
Neither does Berg Hortimotive accept liability whenever you or a third party make modifications
to the pipe rail wagon or its accessories, without receiving prior written permission from the
manufacturer.
The BENOMIC is supplied in accordance with the conditions of sale of the Dutch METAALUNIE,
as determined by the registrar of the law court of Rotterdam and in accordance with the most
recent text contained therein. A copy of the terms and conditions of supply can be provided on
request. You can also contact the Koninklijke Metaalunie, PO Box 2600, 3430 GA Nieuwegein,
the Netherlands.
3.2 Suppliers information
In the event of breakdowns or defects occurring on the BENOMIC please contact your Berg
Hortimotive dealer.

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4. Safety
4.1 Explanation of safety terminology
Safety terminology
Danger : Indicates serious or even fatal injury may occur if the instructions in the
handbook are ignored.
Warning : Indicates injury if the instructions described in this handbook
are ignored.
Caution : Indicates damage may occur to the equipment if the instructions
described in this handbook are ignored.
Warning : Indicates possible problems if the instructions described in this
handbook are ignored.
4.2 Safety Instructions
Read the following safety instructions carefully.
After reading the safety instructions they should be closely followed at all times.
The dangers attached to operating the Pipe Rail Trolley will be greatly increased if the safety
instructions are not closely followed at all times, thereby resulting in the possibility of injury.
DANGER!
-Read the user's manual thoroughly. Keep to the operating and safety instructions at all
times.
-The BENOMIC is suitable for operating on a pipe rail system that complies with the
horticulture sector guidelines, the health and safety catalog in force in the Netherlands
(see 7.2).
-Only operate the BENOMIC on the correct pipe rail system. Ensure that the centre to
centre measurement of the pipe rails matches precisely with that of the pipe rail trolley -
see pictogram on the platform.
-Never exceed the maximum loading capacity of 250kg with a standard double scissor
model or 450/550kg with the heavy duty double scissor model or 120kg with a 3-4 scissor
model.
- 1 person including load (e.g. harvest container or appliances); see pictogram on platform.
-Never exceed lateral (sideways) manual force of 110N (11kg traction).
- It is forbidden to carry out maintenance activities using the BENOMIC
-The BENOMIC may only be used for harvesting and tending the plants in the greenhouse.
-It is forbidden to use the BENOMIC with an alignment variation exceeding 2(lengthwise
and/or breadth).
-All loads should be secured and placed in the centre of the work platform.
-It is forbidden to carry more than one (1) person on the platform at the same time.
-It is forbidden to allow people to ride on the trolley chassis.
-It is forbidden to remove the safety rail, unless a container fitted with a rail is in use.
-It is strictly forbidden to increase the lift height by any means whatsoever.
-Always remain standing on the work platform

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-Keep a safe distance from fixed and/or moving parts within the greenhouse as well as
cables and ropes.
-It is forbidden to pull (steel) cables or lay screens using the BENOMIC.
-It is forbidden to use the BENOMIC as a crane or hoist.
-It is forbidden for people or pets to enter the track area in which the BENOMIC is in
operation. Never operate more than one pipe trolley in the same track!
-While in operation all safety caps and protective covers on the BENOMIC must be fitted
and fixed down.
-All optional equipment, fittings and spare parts must be manufactured and/or supplied by
Berg Hortimotive
-Harvest containers with sliding racks must be installed in the correct position on the work
platform (see 6.6). The container may overhang the sliding rack up to a maximum of
500mm on both the front and rear sides of the BENOMIC.
-Harvest containers should only be filled with lightweight produce such as peppers and up
to a maximum weight of 250kg. It is forbidden to use containers on the 3-4 scissor model!
Warning!
- Operating the BENOMIC should only take place provided that there is nobody in the
vicinity (except the operator) or standing within a short distance.
-The BENOMIC may only be operated by persons of at least 18 years of age who have
received adequate instructions for operating the BENOMIC and have thoroughly read and
understood the contents of this manual and are fully aware of the associated dangers.
-The BENOMIC may only be operated once it has been correctly installed on the pipe rail
system.
-All personnel working in the area of the BENOMIC should be made familiar with the
relevant safety rules and precautions that apply to pipe rail trolley system.
- Instructions from the employer.
-Repairs to the BENOMIC may only be carried out by staff specially trained by Berg
Hortimotive.
-During maintenance activities on the scissors they should always be supported using the
scissor wedges (see 9.2).
-Never carry out activities on the BENOMIC while it is being operated by another person.
Always disconnect the BENOMIC at the main switch and disconnect the charging plug
from the trolley before starting maintenance activities.
-Check the BENOMIC daily for defects and carry out maintenance on a regular basis - see
chapter 9, maintenance.
-Keep the controls and safety symbols clean at all times.
- operating controls and safety pictograms should always be visible.
-The BENOMIC must always be disconnected at the main switch after use.

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-Never leave the BENOMIC unattended.
- Unless the key has been removed from the main switch.
-It is forbidden to carry out modifications/alterations to the BENOMIC without receiving
prior written consent from Berg Hortimotive
-Before travelling along the pipe rail track always check that there are no persons in the
immediate vicinity.
-It is forbidden to transport loose cargo with the BENOMIC.
-Stack the loads in such a way that they reach no higher than 40cm above the work
platform. All loads should be properly secured.
-Before using a track, ensure that it is clear of obstacles such as plant remains etc.
-Never clean the BENOMIC using a water hose, high pressure spray or steam equipment.
-Other than when on the pipe rails, the scissor should be fully collapsed before moving the
BENOMIC.
-Never use the BENOMIC on public roads or paths.
-It is forbidden to step off the equipment before it is in the lowest position.
-Follow the safety instructions for the batteries - see Appendix 3.
-Think about your feet and toes when operating the lift on the BENOMIC! The trolley is
positioned a few centimetres in front when setting down!
-It is mandatory to wear footwear with steel toe caps (S1).
-Remove the charging plug before operating the BENOMIC.
-After use, the direction of travel switch should always be set at neutral.
Attention!
- Always keep the working area tidy.
- An untidy working area can lead to dangerous situations.
-Always concentrate on the task in hand.
- Remain alert at all times when operating the Pipe Rail Trolley. Do not use the BENOMIC if you re
unable to concentrate or are taking medicine that advises against operating machines or driving a
motor vehicle.

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4.3 Safety symbols
A number of safety symbols are located on the BENOMIC for your information. The symbols are
designed to warn the operator of possible dangers and also dangerous situations. Always take
heed of the warnings and if in doubt about the meaning of a particular symbol, please contact
your supplier for further explanation.
Ensure that the symbols are always clearly visible and remain undamaged!
The BENOMIC operator must thoroughly read and understand the contents of this manual. If
the operator does not understand the warnings given on the equipment or in this manual (e.g.
they speak another language), then all the instructions, possible dangers, warnings and
functions must be fully explained to them by a responsible person so that they are fully
understood.
4.4 Other risks
Dangers can still arise despite the careful design and the use of safety devices, as well as
warnings against possible dangers placed on the machine itself and printed in the manual. Pay
attention to the following:
-The danger of fingers, hands, arms and head becoming wedged between the scissors!
-The danger of becoming wedged under the trolley during lowering or raising with a hoist!
-The trolley tipping over resulting from an unsuitable pipe rail system!
-The trolley tipping over resulting from exceeding the maximum load or manual force!
Suitable for the stated pipe diameter with a minimum wall thickness
Suitable for the stated centre to centre size of the pipe rail system
Maximum lateral (sideways) manual force in Newtons (kg x 10)
maximum total load in kg (maximum 1 person + load)
Maximum alignment variation 2°
Maximum support distance 1250mm
Use only indoors (in the greenhouse)
The figures depend on the type of BENOMIC!
Attention! Read the manual before operating!
Attention! Disconnect the power supply and consult the manual before
carrying out maintenance
Raise = scissor up, lower = scissor down
Main power switch: key vertical= ON, key horizontal = OFF
The Key is to be turned beyond the OFF position in order to extract it.
Attention: Dangerous
chemical battery - danger
of gas explosion and
corrosive battery acid
Watch out when the platform
descends!
Always use the scissor wedges
when working underneath or on the
scissors!
Attention - Danger of getting
trapped!
Keep your hands clear of the
scissors!

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5. Application
5.1 Scope
The BENOMIC has been designed for professional use in greenhouses in the horticultural
sector.
Operation may only be carried out by one person with a minimum age of 18 years who has
received adequate instruction with regard to the BENOMIC and who has received a copy of the
written (safety) instructions and has read and fully understood the contents of this manual.
The BENOMIC is a pipe rail trolley that travels along a pipe rail system constructed in
accordance with the sector guidelines, -the health and safety catalog in force in the Netherlands
- it is designed as an aid for harvesting crops (only the double scissor) and tending and/or
maintaining plants growing in a greenhouse. It is forbidden to use the BENOMIC for any other
purposes. The loading may only consist of a maximum of one person with a secured load which
together weight no more than 250kg for the standard 2-scissor model, 450/550kg for the heavy
duty 2-scissor model and a maximum of 120kg for the 3-scissor model. The trolley may only be
manned once it has been correctly installed on the pipe rail system. Be fully alert when the
scissor is lowering thereby ensuring that no persons or objects can become wedged under or
between the scissor assembly. The platform must not be entered while on a concrete pathway.
Always walk alongside the trolley and never sit or stand on the chassis when travelling on the
main pathways.
5.2 Description of the BENOMIC
Fencing/safety rails
Control panel
Foot pedal (5)
Platform
Scissor construction
Door
Drive
wheels
Runner
wheels
Cylinder
Lower trolley
controls
Fig. 3.1 - Names of the parts on the upper construction of the BENOMIC

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Fig. 3.2 - Maximum dimensions of the 2-scissor up to 3 meter
Fig. 3.3 - Minimum dimensions of the 2-scissor up to 3 meter
Fig. 3.4 - Maximum dimensions of the 2-scissor up to 3.5 meter
Fig. 3.5 - Minimum dimensions of the 2-scissor up to 3.5 meter

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Fig. 3.6 - Maximum dimensions of the 3-scissor model up to 3.5m
Fig. 3.8 - Maximum dimensions of the 3-scissor model up to 4.4m
Fig. 3.7 - Minimum dimensions of the 3-scissor model up to 3.5m
Fig. 3.9 - Minimum dimensions of the 3-scissor model up to 4.4m

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Fig. 4.0 - Maximum dimensions of the 4-scissor model up to 5.7m
Fig. 4.0 - Minimum dimensions of the 4-scissor model up to 5.7m

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Fig. 4.3;
Left:
Benomic with heavy duty
double scissor, twin controls,
sliding rack, hopper and
rails.
Right:
Benomic 3-scissor model
without stabilizers
Fig. 3.9 - Minimum dimensions of the 4-scissor model up to 5.7m
Hydraulic pump
Switch box
Lifting system
limit switch
Lifting swivelling
0.37kW motor
Chain
Drive wheel
flange
Hydraulic
Motor
Fig. 4.2 - Names of the parts on the lower construction of the BENOMIC
Emergency
lowering valve
Fig. 4.1 - Minimum dimensions of the 4-scissor model up to 5.7m

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6. Transport
6.1 External transport
If the BENOMIC has to be moved, please carry it out as follows:
1. Collapse the scissor construction completely.
2. Pull in the lift wheels so that the trolley is only standing on the flange wheels.
3. Set the direction of travel switch to neutral (0) and the speed indicator at 0.
4. Switch off the BENOMIC at the main switch (rotate the red key at the top end
horizontally).
5. Secure the BENOMIC so that it does not slip, roll away or fall over.
6. Ensure that the BENOMIC remains dry and free of frost during transportation.
7. On arrival at the destination, the BENOMIC should be set up according to the information
given at 7.1.
6.2 Internal transport
It is also possible to transport the BENOMIC internally in the greenhouse. Preferably it should
be driven to its location on its flange wheels (see 8.3), but it can also be moved by way of forklift
truck. If moving by forklift truck, please observe the following:
1. Collapse the scissor construction completely.
2. Pull in the lift wheels so that the trolley is only standing on the flange wheels.
3. Switch off the BENOMIC at the main switch (rotate the red key at the top end
horizontally).
4. Move the forks of the forklift truck as far apart as possible and then insert them as far as
possible under the middle section of the trolley.
5. Check the opposite side to ensure that the forks have been inserted as far as possible
under the middle section of the BENOMIC machine.
6. Secure the BENOMIC to the forklift forks so that it cannot shift or tip over.
7. Carefully lift the BENOMIC off the ground until it is just sufficiently clear.
Attention!
- Never lift it higher than is necessary!
- Ensure that the forklift is capable of lifting at least 600kg!
- Remove all unattached parts and harvest containers from the platform before lifting!
- Move slowly and with great care!

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7. Putting into operation
The BENOMIC has been specially designed to travel on a pipe rail system. All pipe rail trolleys
are checked for functionality and safety before leaving the Berg Hortimotive factory. Before
starting up the BENOMIC, the items described at 7.1 should first be inspected.
The pipe rail system must comply with the requirements laid down by the horticulture sector
guidelines. Article 7.3 states the minimum pipe rail specifications with regard to track width, pipe
diameter and distances between supports. These minimum requirements are also shown on a
symbol (see 4.3) attached to the BENOMIC machine.
These pipe rail specifications have been taken from the horticulture sector guidelines for pipe
rail systems from the health and safety catalog in force in the Netherlands. For the complete
contents of the policy regulation please contact the Ministry of Social Affairs & Employment.
7.1 Inspection prior to putting into operation
The following items should be checked before commissioning the BENOMIC
-Loose electrical connections (proper functioning of all buttons and knobs).
-Damaged cables and/or hydraulic hoses (leaks).
-Drive, runner and lift wheels are not damaged and run freely.
-Batteries are fully charged (see battery condition indicator 8.1 no 4).
-General mechanical damage (particularly on the scissor assembly).
-Damage to and impaired visibility of the controls, symbols and warnings.
-All protective covers and caps are in place.
-The securing of the scissor assembly to the lower trolley and the rails on the scissor
(plus any sliding racks or containers).
-Proper functioning of the lifting system
-Stabilizers are properly secured (only with 3-scissor model up to 4,4m and 4-scissor
model up to 5,7m).
7.2 Horticulture sector guidelines for pipe rail systems
The BENOMIC has been specially designed to travel on a pipe rail system. This means that a
set of rails is located in every pathway between the plants which consist of two pipes of the
same diameter and having a fixed width between the pipes (centre to centre measurement).
The pipes often act as heating pipes and lie on supports having a fixed distance between each
other. The pipe rail system must satisfy the most recent requirements of the horticultural sector
guidelines for pipe rail systems. Article 7.3 also provides the minimum requirements for pipe rail
systems taken from the sector guidelines for pipe rail systems. The pipe rail system on which
the BENOMIC is intended to be used, must also comply with these requirements. All the above-
mentioned items should also be checked periodically according to the health and safety catalog
in force in the Netherlands. It is absolutely forbidden to use a pipe rail system that does not
comply with the sector guidelines/policy regulations. Furthermore, various tests are described in
the policy regulation for testing whether it is safe to use a pipe rail trolley on a particular pipe rail
system. These tests should be carried out prior to working with the pipe rail trolley on the
available pipe rail system.

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7.3 Minimum requirements for a pipe rail system
The rails (usually heating pipes) must have an external diameter of between 51mm and 45mm
and a wall thickness of at least 2mm. The minimum material specifications for the pipes is as
follows: Steel 37 (S235JR). The supports for the pipe rail system must be no greater than 1.25m
distance from each other. Where piping with a diameter of 45mm is combined with a track width
of 42cm, the distance between the supports should be no greater than one metre. Pipe rail
supports are used that correspond with, or are at least equal to the following specifications:
steel bottom plate 1.5mm thick with a stiffening profile - minimum bottom plate width of 115mm
and a length such that the bottom plate sticks out at least 70mm from the two upright supports
that carry the pipes. The centre to centre distance between the pipes should be at least 42cm.
The pipes must be stable, accurately installed and level with a maximum slope of no more than
2either in length or in width. The pipes must also be properly attached to the supports and the
concrete track. Loose fitting pipes may not be used! A soil test bore should be carried out using
probing equipment (see policy regulation according to the health and safety catalog in force in
the Netherlands). It should have a so-called cone value on the top layer of more than 0.4 Mpa
(62 psa).
Employing a pipe rail system that is not described in the policy regulation according to the
health and safety catalog in force in the Netherlands is permitted provided that a stability test is
carried out in accordance with the pipe rail system policy regulation according to the health and
safety catalog in force in the Netherlands and where it appears that the combination of pipe rail
trolley and pipe rail system in question is in fact stable. Furthermore, the supports for this
exceptional pipe rail system must have a maximum spacing of one metre and the alignment
variation in both length and breadth must not exceed 2 degrees.
The tubes are similar or at least equal to the specifications given in the table below.
The conditions for the axle load stand in the table below.
Cat.
Track-
width
Tube-
diameter /
thickness
Support-
distance
Permissible axle load at
center to center size
Cat.
[mm]
[mm]
[mm]
420mm
[kg]
500mm
[kg]
550mm
[kg]
600mm
[kg]
1
420 t/m
600
51 / 2,25
max. 1000
507
548
573
593
2
420 t/m
600
51 / 2,25
max. 1250
406
438
458
475
3
420 t/m
600
45 / 2
max. 1000
345
372
372
403
4
420 t/m
600
45 / 2
max. 1250
276
298
276
323
Quality steel 37 (St37)
Wheelbase between 62.5% and 125% of the support distance.
All values for other pipe and tube rail supports should be calculated separately.
Source: The Dutch health and safety catalog in force in the Netherlands
https://agroarbo.nl/catalogus/buisrailsysteem/

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7.4 Alignment warnings system
The BENOMIC is fitted with an alignment indicator with an acoustic warning signal. The
alignment indicator provides an acoustic signal when the trolley is out of alignment in excess of
2. When this occurs all activities must be stopped immediately, the scissor brought down as
far as possible - exit the platform then take the BENOMIC back while walking next to the trolley.
The pipe rail system must be reset before the activities can be resumed. First of all test the
prepared section of rails with the scissor set at the lowest position and at the slowest speed. If
this does not indicate a problem, try it once again with the scissor raised but still at the slowest
speed. Resume activities if the problem no longer persists.
Try to find a good, long term solution to improve track alignment!
7.5 Stabilizers
The Benomic 3-scissors and 4-scissors must be carried out with stabilizers if the working height
is higher than 3,5 meters. It is important that the stability is ensured in order to be able to work
on height. It is not allowed to work at height if the surface is gives not sufficient bearing
capacity. For a description of the soil bearing capacity we reference to the Dutch health and
safety catalog in force in the Netherlands.
See for the operation of the stabilizers appendix 2!

Translated user manual (EN-V11) BENOMIC 20 / 43
8. Usage
Make sure that you are familiar with the BENOMIC and its controls. Ensure that those using the
BENOMIC have received instructions and have thoroughly read and understood the safety
instructions and have also read and understood this user’s manual.
- The BENOMIC should only be put into operation when the operator is certain that there is
nobody in the immediate vicinity of the Pipe Rail Trolley.
- Always remove plant remains etc and any other obstacles from the pipe rail system.
- Keep the trolley clean and regularly remove any accumulated waste materials. Remove the
key from the main switch before carrying out cleaning activities.
- After using the BENOMIC always remove the key from the main switch.
- Service the BENOMIC regularly and store it in a dry and frost-free environment if it is out of
use over long periods.
Charge the batteries only if the battery condition indicator is in the red area. If the red
area is reached during the work process in the day you can continue working. If a
acoustic signal gives by repeat 2 signals stop immediately and charge the BENOMIC. The
charge process should by continuous until the charger shows the indication "end of
charge cycle". (after 12 hours or more!) Reed the manual of the charger. Do not charge
shortly in coffee and lunch breaks this gives serious damage to the batteries! Avoid
charging to early (battery condition indicator is in the green area) unnecessary charging
affects the capacity and life of the batteries!
ATTENTION! Injury hazard from batteries:
Avoid skin coming into contact with battery electrolyte, wear safety goggles and gloves as the
fluid is highly corrosive. Immediately rinse with soap and water after coming into contact. If the
electrolyte comes into contact with the eyes, immediately rinse in running water for at least five
minutes and call medical assistance. Always ensure sufficient supplies of soap and water at
hand and that there is assistance available within calling distance in the vicinity of the batteries.
Avoid short circuits (sparks) and ensure that it is not possible to make a connection between the
poles of the batteries. The battery cover should be undamaged. Bare patches or dents can
cause short circuits!
A highly explosive gas is released while batteries are being charged. No sparks, naked flames
or smoking nearby. Ensure good ventilation in the areas where batteries are charged and/or
stored. Ensure that metal objects cannot fall on top of the batteries as this can lead to short
circuits (sparks) and therefore explosions.
Remove any personal objects such as rings, arm bands, necklaces and wrist watches if you are
carrying out activities in the vicinity of batteries. The level of current associated with a short
circuit is enough to melt a metal finger ring for example, leading to serious burn injuries.