bergmann 4010 User manual

Operating instructions
Bergmann Dumper
4010
US
1.0 | © 2/15/2017
50-020-1011-900_EN

Contents
1 Basic data............................................................................................................................... 19
1.1 Manufacturer.......................................................................................................................... 19
1.2 Machine data.......................................................................................................................... 19
1.3 Scope of the documentation (constituent part of the machine).............................................. 20
2 General................................................................................................................................... 21
2.1 Preface................................................................................................................................... 21
2.2 About this documentation....................................................................................................... 21
2.2.1 Target group........................................................................................................................... 22
2.2.2 Explanations of terms............................................................................................................. 23
2.2.3 Usage/storage........................................................................................................................ 24
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2.2.4 Text formats........................................................................................................................... 24
2.3 Signs on the machine............................................................................................................. 25
2.3.1 Type plate............................................................................................................................... 25
2.3.2 Chassis number..................................................................................................................... 27
2.3.3 Position of the signs............................................................................................................... 28
2.4 CE declaration of conformity.................................................................................................. 29
2.5 Declaration on noise emissions.............................................................................................. 29
2.6 Information about vibrations................................................................................................... 29
2.7 Warranty and liability.............................................................................................................. 30
2.7.1 Warranty................................................................................................................................. 31
2.7.2 Copyright................................................................................................................................ 31
2.8 Spare parts/spare part orders................................................................................................ 32
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2.9 Disposal.................................................................................................................................. 32
2.10 Regional regulations............................................................................................................... 33
3 Safety..................................................................................................................................... 34
3.1 Safety concept in the documentation..................................................................................... 34
3.2 Required personnel qualification............................................................................................ 34
3.3 Designated use...................................................................................................................... 37
3.3.1 Application limits..................................................................................................................... 40
3.4 Use not in accordance with the designated use..................................................................... 41
3.5 Applied standards................................................................................................................... 44
3.6 Possible residual hazards...................................................................................................... 44
3.6.1 Overview of residual hazards................................................................................................. 45
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3.6.2 Countermeasures................................................................................................................... 48
3.6.3 Organizational measures by the owner/user.......................................................................... 48
3.7 Safety instructions in the documentation................................................................................ 49
3.7.1 Structure of safety instructions............................................................................................... 49
3.7.2 Hazard classes....................................................................................................................... 51
3.7.3 Note........................................................................................................................................ 52
3.8 Pictograms used..................................................................................................................... 52
3.8.1 Warning symbol...................................................................................................................... 52
3.8.2 Prohibition symbol.................................................................................................................. 54
3.8.3 Mandatory symbol.................................................................................................................. 55
3.9 Safety devices........................................................................................................................ 55
3.10 Safety and information signs.................................................................................................. 56
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3.10.1 Position of the safety signs..................................................................................................... 57
3.11 General safety regulations..................................................................................................... 64
3.12 Safe working when exposed to noise and vibration............................................................... 65
3.13 Safe working on mechanical systems.................................................................................... 65
3.14 Safe working on hydraulic systems........................................................................................ 67
3.15 Safe working on electrical systems........................................................................................ 68
3.16 Safe working when driving and tipping................................................................................... 69
3.17 Safe working in the vicinity of electric cables......................................................................... 71
3.18 Machine-specific danger notes............................................................................................... 73
3.19 Danger areas on the machine................................................................................................ 73
3.19.1 Danger area during operation................................................................................................ 74
3.19.2 Danger area of the bodies...................................................................................................... 78
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3.20 EMERGENCY STOP devices................................................................................................ 83
3.21 Responsibility of the owner/user............................................................................................ 84
3.22 Machine status....................................................................................................................... 84
3.23 Selection of personnel............................................................................................................ 85
3.24 Test by an technical expert.................................................................................................... 86
3.25 Fire protection........................................................................................................................ 86
3.26 Environmental protection........................................................................................................ 87
4 Technical data........................................................................................................................ 88
4.1 Machine.................................................................................................................................. 88
4.1.1 Diesel engine.......................................................................................................................... 96
4.1.2 Electrical system.................................................................................................................... 99
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4.1.3 Hydraulic system.................................................................................................................... 99
4.1.4 Track undercarriage............................................................................................................. 102
4.1.5 Air-conditioning system........................................................................................................ 103
4.2 Optional accessories............................................................................................................ 104
4.2.1 Central lubrication device..................................................................................................... 104
5 Structure and function.......................................................................................................... 106
5.1 Technical description of the machine................................................................................... 106
5.2 Technical description of the basic machine (series production equipment)......................... 108
5.2.1 Track undercarriage............................................................................................................. 110
5.2.2 Drive system......................................................................................................................... 113
5.2.3 Hydraulic system.................................................................................................................. 115
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5.2.4 Electrical system.................................................................................................................. 118
5.2.5 Operator's cab...................................................................................................................... 120
5.3 Technical description of the bodies...................................................................................... 128
5.3.1 Rear tipping trough............................................................................................................... 128
5.3.2 Round tipping trough............................................................................................................ 130
5.3.3 Platform................................................................................................................................ 132
5.4 Technical description of the optional equipment.................................................................. 132
5.4.1 Crane (optional).................................................................................................................... 133
5.4.2 Swiveling operator stand (optional)...................................................................................... 134
5.4.3 Cab with dual seating (optional)........................................................................................... 135
5.4.4 Additional lighting (option).................................................................................................... 135
5.4.5 Hardox reinforced trough (optional)...................................................................................... 136
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5.4.6 Electrical filling pump (optional)............................................................................................ 136
5.4.7 ECO mode (optional)............................................................................................................ 137
5.4.8 Central lubrication device (option)........................................................................................ 138
5.4.9 Reversing camera (option)................................................................................................... 139
5.4.10 Reverse warning device (option).......................................................................................... 140
5.4.11 Rear window roller blind (option).......................................................................................... 140
5.4.12 Radio (option)....................................................................................................................... 140
5.4.13 Electrical filling pump............................................................................................................ 140
6 Transport, packing, storage.................................................................................................. 141
6.1 Safe working when packing, transporting and unpacking at the place of use...................... 141
6.1.1 Transport/setup.................................................................................................................... 142
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