bergmann BCT20 User manual

Software:
-
Product:
Silage trailers
Type of document:
Original operating instructions
As of:
201803 en
Document number
BTA_Maschinensteuerung_SL_BCT20_201803_en
Operating Instructions
Machine Controls
BCT20

General
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1 General
1.1 Identification
☐BCT20
Type:
Vehicle identification number
(VIN):
Delivery date:
1.2 Manufacturer
Ludwig Bergmann GmbH
+49 (0)4444 - 2008-0
+49 (0)4444 - 2008-88
-
Hauptstraße 64-66
49424 Goldenstedt
[e-mail]
www.Bergmann-Goldenstedt.de
1.3 Spare Parts Stock
Spare Parts Stock
+49 (0)4444 - 2008-16
+49 (0)4444 - 2008-25
-
Hauptstraße 64-66
49424 Goldenstedt
[e-mail]
www.Bergmann-Goldenstedt.de
1.4 Customer Service Management
Jörg Kammacher
+49 (0)4444 - 2008-15
+49 (0)4444 - 2008-43
-
Hauptstraße 64-66
49424 Goldenstedt
[e-mail]
www.Bergmann-Goldenstedt.de

General
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1.5 Preface
Dear customer,
You have made a good choice! We would like to thank you for placing your trust in us by purchasing a
BERGMANN Product.
The Ludwig Bergmann GmbH, 49424 Goldenstedt (Lower Saxony) - a medium sized family business in its third
generation - has been successfully active in the manufacturing of agricultural machinery and transport
equipment for over one hundred years. It is one of the major manufacturers and providers of adapted
technology for professional farming operations and farm contractors.
The combination of experience and a contemporary, innovative technology is one of our greatest strengths.
Constant alignment with the needs and desires of customers, adapting to changing technical requirements, the
continual development and improvement of our products and not to forget the "feel" for the customer, have
made BERGMANN a reliable worldwide farming partner.
With our wide range of products, consisting of manure spreaders, universal spreaders, forage transport trailers,
silage trailers, transfer trailers, and special bodies, we offer economical solutions that prove themselves in the
field day after day.
Please check the product for possible shipping damage upon receipt. Check the product against the delivery
note to ensure that no parts or special equipment are missing. In order to reimburse you for damages, we need
your complaint immediately.
Read these operating instructions and all other supplied operating instructions carefully before using the product
for the first time. Follow the instructions for proper operation, care and maintenance in order to ensure that your
product is always ready for use and has a long service life. It is important that the safety notices listed in these
operating instructions are observed. All product operators must have read these operating instructions prior to
operation and must be familiar with the product functions.
We wish you every success with your BERGMANN product.
Ludwig Bergmann GmbH –Maschinenfabrik
Goldenstedt
1.6 Copyright
© Copyright by Ludwig Bergmann GmbH, 2018
All rights reserved
Reprinting (including extracts) is only permitted with the permission from Ludwig Bergmann GmbH.

General
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1.7 Table of Contents
1General.................................................................................................................... 2
1.1 Identification ...................................................................................................................... 2
1.2 Manufacturer...................................................................................................................... 2
1.3 Spare Parts Stock.............................................................................................................. 2
1.4 Customer Service Management........................................................................................ 2
1.5 Preface................................................................................................................................ 3
1.6 Copyright............................................................................................................................ 3
1.7 Table of Contents .............................................................................................................. 4
1.8 Table of Figures................................................................................................................. 5
1.9 Using These Operating Instructions................................................................................. 6
1.9.1 Indexes and References....................................................................................................................6
1.9.2 Depiction of Action Instructions and Listings.....................................................................................6
1.9.3 Depiction of Action-Related Warning Symbols..................................................................................7
1.9.3.1 Design of warning symbols ...........................................................................................................7
1.9.3.2 Signal words and colouring...........................................................................................................7
1.9.4 Depiction of Important Notices ..........................................................................................................7
1.9.5 Definition of Terms ............................................................................................................................8
1.9.6 Directional References ......................................................................................................................8
2Safety ...................................................................................................................... 9
2.1 Intended Use...................................................................................................................... 9
2.2 Basic Safety Instructions................................................................................................ 10
2.2.1 Electric System................................................................................................................................10
3Operation.............................................................................................................. 11
3.1 Terminal BCT20 ............................................................................................................... 12
3.1.1 Emergency Control..........................................................................................................................12
3.1.2 Installing the BCT20 Terminal.........................................................................................................13
3.1.3 Connecting the Terminal .................................................................................................................14
3.1.3.1 BCT20 Terminal Connection Diagram........................................................................................14
3.1.3.1.1 Connection line CAN-BUS.................................................................................................15
3.1.3.1.2 BCT20 terminal connection line.........................................................................................15
3.1.4 BCT20 Terminal User Surface ........................................................................................................16
3.1.5 Switching the BCT20 Terminal On and Off.....................................................................................18
3.1.6 Select Function................................................................................................................................18
3.1.7 Change Settings..............................................................................................................................18
3.1.8 BCT20 Terminal Display..................................................................................................................19
3.1.9 BCT20 Terminal Menu Structure.....................................................................................................19
3.1.9.1 Menu 1/4: Driving on roads.........................................................................................................20
3.1.9.2 Menu 2/4: Unloading...................................................................................................................20
3.1.9.3 Menu 3/4: Trip counter................................................................................................................22
3.1.9.4 Menu 4/4: Loading ......................................................................................................................23
3.1.10 Quick Start with BCT20 Terminal....................................................................................................25
3.1.11 Adjusting Scraper Floor...................................................................................................................26
3.1.12 Lock / Unlock Steering Axle.............................................................................................................29
3.1.13 Function Memory A + B...................................................................................................................30
3.1.13.1 Setting Mode:..........................................................................................................................31
4Index of Technical Terms.................................................................................... 34

General
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1.8 Table of Figures
Image 1: Directional references ..............................................................................................................................8
Fig. 2: Terminal BCT20.........................................................................................................................................12
Fig. 3: Installation ..................................................................................................................................................13
Fig. 4: BCT20 terminal connection diagram..........................................................................................................14
Fig. 5: BCT20 user surface ...................................................................................................................................16
Fig. 6: Display........................................................................................................................................................19

General
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1.9 Using These Operating Instructions
1.9.1 Indexes and References
Table of contents / Headings
The table of contents and the headings in these operating instructions provide for quick orientation in the
chapters.
Table of Figures:
The table of figures in these operating instructions makes it possible to scroll directly to the desired images
using the respective name
Index of Technical Terms:
In the index of technical terms it is possible to find specific topics in the operating instructions using keywords
which are listed in alphabetical order. The index of technical terms can be found at the end of these operating
instructions.
Cross References:
For further information on a topic in these operating instructions or another document, a cross-reference to the
relevant section can be found at the end of the section. Chapters, subchapters and sections are enclosed in
quotation marks.
Example:
BERGMANN contact information can be found in the chapter "Contact Info & Contact Persons".
The page number of the respective chapter, subchapter or section can be found in the table of contents or in the
index of technical terms.
1.9.2 Depiction of Action Instructions and Listings
Action Step:
A dot (•) in front of the sentence defines an action step which must be carried out.
Example:
Carry out action.
Action Sequences:
Multiple dots (•) in front of the sentence define an action sequence which must be carried out.
Example:
Carry out action 1.
Carry out action 2.
Carry out action 2.
Listings:
Multiple dashes (-) before each sentence define listings.
Example:
- Listings 1
- Listings 2
- Listings 3.

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1.9.3 Depiction of Action-Related Warning Symbols
1.9.3.1 Design of warning symbols
SIGNAL WORDS!
Type and source of danger
Possible result(s) of the danger
Measures to avoid the danger
1.9.3.2 Signal words and colouring
DANGER!
The signal word "Danger" identifies a hazard with a high degree of risk. Failure to avoid
the hazard will result in death or serious injury.
WARNING!
This signal word identifies a hazard with a moderate degree of risk. Failure to avoid the
hazard can result in death or serious injury.
CAUTION!
This signal word identifies a hazard with a low degree of risk. Failure to avoid the hazard
can result in minor or moderate injury.
1.9.4 Depiction of Important Notices
NOTICE
Indicates a requirement for particular behaviour or an action, as well as tips for use and
particularly useful information for proper use of the machine.
This information will help you to make optimum use of all machine functions. Failure to observe
these notices can lead to machine malfunctions or damage to the environment.

General
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1.9.5 Definition of Terms
Term
Explanation
Machine
SILAGE TRAILERS is referred to using the term machine in this document.
Danger
Danger is a condition or situation in which the possibility of a health risk exists.
The danger arises from a possible injury or disease-causing spatial and/or
temporal coincidence from a source of danger.
Manufacturer
Ludwig Bergmann GmbH
Adjustment elements
Adjustment elements are parts of the controller that detect operator input
signals, usually made by hand or foot. There are many different adjustment
elements, such as buttons, levers, switches, knobs, slide controllers, joysticks,
handwheels, pedals, keyboards, and tactile screens. Adjustment elements may
be located on the machine itself or, as with remote controls, at a certain
distance from the machine and connected to the machine for example by cable
or by radio, optical or acoustic signals.
Third persons
Third persons are all other persons other than the operator themselves.
1.9.6 Directional References
Directional references such as
- front
- rear
- left
- right
- etc.
Are always indicated in the direction of travel. (see Image 1).
right
Front
rear
left
Image 1: Directional references

Safety
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2 Safety
This chapter contains important information for the owner and the operator to ensure safe and trouble-free
operation of the machine.
NOTICE
Observe all safety instructions in these operating instructions and in the supplementary
documents!
Most accidents happen when the simplest safety regulations are not observed. By observing all
safety instructions in these operating instructions, you will help to prevent accidents.
2.1 Intended Use
The terminal
- is intended exclusively for use on approved compatible machines and equipment for agricultural applications.
Intended use also includes:
- observing all notices and instructions in these operating instructions,
- compliance with the operating, maintenance and repair conditions prescribed by the manufacturer,
- the exclusive use of original spare parts.
All other uses are not permitted and are therefore considered improper.
The owner bears sole responsibility for damages resulting from improper use
- and
- the manufacturer assumes no liability whatsoever.

Safety
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2.2 Basic Safety Instructions
Basic safety instructions always apply to the safe operation of the machine and are summarized in the following
sections.
NOTICE
Failure to observe the safety instructions may endanger persons, the environment or property.
In addition to the basic safety instructions, also observe the special safety instructions listed
in the other chapters of these operating instructions as well as the machine specific safety
instructions.
2.2.1 Electric System
Always disconnect the negative battery terminal before working on the machine's electrical system.
All work on the machine’s electrical system must be carried out by trained electricians.
Touching damaged live parts can cause serious electric shock, injury or death. Damaged insulation and
electrical system components must be repaired immediately by qualified personnel.
Check electrical equipment regularly: Retighten loose connections and replace damaged lines or cables
immediately.
Only use prescribed fuses. The system could be destroyed if stronger fuses are used! Fire hazard!
Be sure to follow the correct sequence when connecting and disconnecting the battery!
oConnecting: first connect the positive terminal, then the negative terminal.
oDisconnecting: first disconnect the negative terminal, then the positive terminal.
The positive terminal must always be covered with the provided protective cover.
Avoid sparks and open flames near the battery. There is a risk of explosion!
The machine is equipped with electronic components and assemblies whose function may be affected by
electromagnetic emissions from other devices. Such affects can be hazardous to personnel if the following
precautions are not followed.
oIf electrical and electronic equipment and / or components are subsequently installed in the
vehicle with a connection to the electrical system, the user must independently verify whether
the installation causes disturbances to the vehicle electronics or other components.
oIt is important to ensure that subsequently installed electrical and electronic components meet
the requirements of the EMV - Directive 89/336/EWG in accordance with the current version
and that they bear the CE symbol.
oFor wiring and installation as well as the max. allowable power use the machine manufacturer's
installation instructions must be followed.
Never equip the machine with unauthorised work lights. The manufacturer assumes no responsibility or
liability for consequential damage to the electrical system.
Learn to operate the terminals properly.
Press the terminal keys with your fingertip. Avoid using your fingernails.
Keep the terminals and accessories in good condition.
Only clean the terminals with a soft cloth moistened with clear water or a bit of glass cleaner.