BERTHOLD TECHNOLOGIES LB 6775 User manual

Detectors
LB 6775
Operating Manual
63039BA2
Rev. No.: 01, 07/2018

BERTHOLD TECHNOLOGIES GmbH & Co. KG
Calmbacher Str. 22
75323 Bad Wildbad, Germany
www.berthold.com
Telephone [phone]
Fax [phone]
[e-mail]

LB 6775 Table of Contents
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Table of Contents
1About this Operating Manual ............................................................................ 7
1.1 Some Prior Remarks...................................................................................................... 7
1.2 Storage Place ................................................................................................................ 7
1.3 Target Group ................................................................................................................ 7
1.4 Validity of the Operating Manual............................................................................... 8
1.5 Structure of the Operating Manual ............................................................................ 8
1.6 Copyright ...................................................................................................................... 8
1.7 Representation ............................................................................................................. 8
1.8 Symbols Used ................................................................................................................ 9
Structure of Warnings.................................................................................................. 9
Symbols Used in the Operating Manual ..................................................................... 9
Symbols Used on the Device ...................................................................................... 11
1.9 Conformity .................................................................................................................. 12
2Safety Manual / Explosion Protection Manual................................................. 13
2.1 Declaration of Conformity......................................................................................... 15
2.2 General Instructions ................................................................................................... 16
2.3 Proper Use ................................................................................................................... 17
2.4 Qualification of the Personnel .................................................................................. 18
2.5 Operator's Obligations............................................................................................... 19
2.6 Safety Instructions ...................................................................................................... 19
Safety Instructions for Installation and Operation Staff ........................................ 19
Explosion concept....................................................................................................... 23
Installation .................................................................................................................. 24
2.7 Connection Compartment ......................................................................................... 25
Operation .................................................................................................................... 26
2.8 Explosion Protection Design ...................................................................................... 27
Connection Compartment ......................................................................................... 28
Screw Connections...................................................................................................... 29
2.9 ATEX / IECEx Cable Glands ......................................................................................... 29
2.10 Maintenance and Visual Inspection .......................................................................... 30
2.11 Plan for Visual Inspection of the Detector................................................................ 32
2.12 Plan for the Control of the Connection.................................................................... 34
2.13 ATEX Certificate.......................................................................................................... 35
2.14 IECEx Certificate.......................................................................................................... 37
2.15 FM Certificates Of Conformity................................................................................... 41
3System Description ........................................................................................... 47
3.1 Measuring Principle.................................................................................................... 47
3.2 System Components ................................................................................................... 48
Overview ..................................................................................................................... 48
Software...................................................................................................................... 48
3.3 Storage ........................................................................................................................ 48
4Installation........................................................................................................ 49
4.1 Safety Instructions ...................................................................................................... 49
4.2 Unpacking/Scope of Delivery..................................................................................... 50
4.3 Operation site ............................................................................................................. 50
4.4 Installation on a Pipeline ........................................................................................... 51
5Electric Installation........................................................................................... 52
5.1 Cables and Lines ......................................................................................................... 52
5.2 Connection Compartment ......................................................................................... 53
Connection to evaluation unit LB 47x....................................................................... 55
6Operation.......................................................................................................... 56

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6.1 Detector Device Modem ............................................................................................ 56
6.2 Software installation .................................................................................................. 57
6.3 Install Service Modem ................................................................................................ 59
6.4 Software...................................................................................................................... 60
AppFracturing............................................................................................................. 61
Identification .............................................................................................................. 62
Communication .......................................................................................................... 63
Detector Basic ............................................................................................................. 64
Plateau ........................................................................................................................ 66
Current Loop............................................................................................................... 68
Voltage Loop .............................................................................................................. 70
Calibrate output ......................................................................................................... 72
Event Log .................................................................................................................... 74
Reset ............................................................................................................................ 78
7Maintenance ..................................................................................................... 80
7.1 Visual Inspection......................................................................................................... 80
7.2 Cleaning ...................................................................................................................... 80
8Decommissioning.............................................................................................. 81
8.1 Disposal ....................................................................................................................... 82

LB 6775 1 About this Operating Manual
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1About this Operating Manual
1.1 Some Prior Remarks
The product is handed over to you by the manufacturer BERTHOLD TECHNOLOGIES
GmbH & Co. KG in a complete and functionally reliable condition.
This operating manual illustrates how to:
•set up/install the product
•establish the connections to the power supply
•perform measurements
•apply software settings
•carry out maintenance on the product
•fix errors
•disassemble the product
•dispose of the product
Read these instructions thoroughly and completely before working with the prod-
uct. We have tried to compile all information for safe and proper operation for
you.
However, should questions arise which are not answered in this operating manual,
please contact BERTHOLD TECHNOLOGIES GmbH & Co. KG.
Store the instructions where they are accessible for all users at all times.
1.2 Storage Place
This operating manual as well as all product-related documentation relevant to the
respective application must be accessible at all times near the device.
1.3 Target Group
This operating manual is directed at qualified specialist personnel who are familiar
with handling electrical and electronic assemblies as well as with communication
and measuring techniques.
Specialist personnel refers to those who can assess the work assigned to them and
recognise possible dangers through their specialist training, knowledge and expe-
rience as well as knowledge of the relevant regulations.

1 About this Operating Manual LB 6775
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1.4 Validity of the Operating Manual
The operating manual is valid from the delivery of the Berthold product to the user
until its disposal. Version and release date of this operating manual can be found
in the bottom of each page. Modification service is not performed by the manu-
facturer BERTHOLD TECHNOLOGIES GmbH & Co. KG.
The manufacturer reserves the right to make changes to this operating manual at
any time without stating reasons.
NOTICE
The current revision of this operating manual replaces all previous versions.
1.5 Structure of the Operating Manual
This operating manual has been divided into chapters. The order of the chapters
should help you to quickly and properly familiarise yourself with the operation.
1.6 Copyright
This operating manual contains copyright-protected information. None of the
chapters may be copied or reproduced in any other form without prior authorisa-
tion from the manufacturer.
1.7 Representation
Identifier
Meaning
Example
Quotation mark
Field in the software inter-
face
"Calibrating"
Vertical line
Path specification Settings | Selection
Pointed brackets
Keys and buttons
<Update>
Round brackets
Image reference Connect the plug (fig. 1,
item 1)

LB 6775 1 About this Operating Manual
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1.8 Symbols Used
Structure of Warnings
Signal Word
Source and consequence
Explanation, if required
Prevention
In case of emergency
•Warning symbols: (warning triangle) draws attention to the hazard.
•Signal word: indicates the severity of danger.
•Source: specifies the type or source of danger.
•Consequence: describes the consequences of non-compliance.
•Prevention: states how one can avoid the hazard.
•In case of emergency: specifies which actions are required in the event of
the occurrence of risk.
Symbols Used in the Operating Manual
In this manual, warning instructions before instructions for action refer to risks of
injury or damage to property. The hazard-prevention measures described must be
observed.
DANGER
Indicates an
imminent
, major hazard, which will certainly result in serious inju-
ries or even death if the hazard is not avoided.
WARNING
Indicates a
potential
hazard, which can result in serious injuries or even death
if the hazard is not avoided.
CAUTION
Refers to a
potentially dangerous
situation, which can result in medium or
minor physical injuries or damages to property, if it is not avoided.

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NOTICE
If this information is not observed, deterioration in the operation and/or prop-
erty damage may occur.
IMPORTANT
Sections marked with this symbol point out important information on the prod-
uct or on handling the product.
Tip
Provides tips on application and other useful information.

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Symbols Used on the Device
Read the operating manual
Please observe the instructions in this operating manual.
Direct voltage
The device is operated with direct voltage and may only be connected with a
direct voltage source.
No domestic waste
The electric product must not be disposed of in domestic waste.

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1.9 Conformity
The company Berthold Technologies GmbH & Co. KG hereby declares in its sole
responsibility that the design of this product in the distributed form complies with
relevant EU directives stated in the original declaration of conformity.
This statement shall become void in the case of unauthorised changes or improper
use.
For the original declaration of conformity, please refer to chapter 2.1.

LB 6775 2 Safety Manual / Explosion Protection Manual
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2Safety Manual / Explosion
Protection Manual
LB 6775 1. BA .1 .. 11… (ATEX / IECEx)
LB 6775 1. JA .1 .. ….. (ATEX / IECEx / NEC / CEC)
LB 6775-1.-GA-.1-..-….. (NEC / CEC)

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(bg) Инструкции за безопасност за употреба в потенциално експлозивни райони. Това ръководство за
безопасност е и на разположение на официалните езици на Европейския съюз.
(cs) Bezpečnostní pokyny pro použití v oblastech, kde hrozí nebezpečí výbuchu. Tato příručka s
bezpečnostními pokyny je k dispozici i v úředních jazycích Evrospké unie.
(da) Skkerhedsvejledning til brug i eksplosionsfarlige omgivelser. Denne sikkerhedsmanual findes på alle
officielle sprog i det Europæiske fælleskab.
(de) Sicherheitshinweise für den Einsatz in explosionsgefährdeten Bereichen. Dieses Sicherheitshandbuch
ist auch in den Amtssprachen der europäischen Gemeinschaft erhältlich.
(el) Υποδείξεις ασφάλειας για χρήση σε περιοχές με κίνδυνο έκρηξης. Αυτό το εγχειρίδιο ασφάλειας
διατίθεται επίσης στις επίσημες γλώσσες της Ευρωπαϊκής Ένωσης.
(en) Safety instructions for use in potentially explosive areas. This safety manual is available also in the of-
ficial languages of the European Community.
(et) Ohutusjuhised kasutamiseks plahvatusohtlikes piirkondades. Käesolev ohutuskäsiraamat on saadaval
ka Euroopa Ühenduse ametlikes keeltes.
(fi) Räjähdysvaarallisilla alueilla käyttöä koskevat turvallisuusohjeet. Tämä turvaohjekirja on saatavilla
myös Euroopan yhteisön virallisilla kielillä.
(fr) Consignes de sécurité relatives à une utilisation en zones explosives. Le présent manuel de sécurité est
également disponible dans les langues officielles de la communauté européenne.
(ga) Treoracha sábháilteachta le haghaidh úsáide i limistéir inphléasctha Tá an lámhleabhar sábháilteachta
seo ar fáil i dteangacha oifigiúla an Aontais Eorpaigh, chomh maith.
(hu) Biztonsági utasítások robbanásveszélyes területeken történő alkalmazáshoz. Ez a biztonsági kézikönyv
az Európai Közösség hivatalos nyelvein is rendelkezésre áll.
(it) Istruzioni per l’impiego in ambienti a rischio di deflagrazione. Il presente manuale contiene le dis-
posizioni di sicurezza ed è disponibile in tutte le lingue ufficiali della comunità europea.
(lt) Saugumo nurodymai naudojimui potencialiai sprogiose zonose. Šį saugumo vadovą taip pat galima
gauti Europos Bendrijos oficialiomis kalbomis.
(lv) Drošības noteikumi piemērošanai jomās, kas saistītas ar sprādzienbīstamību. Šī drošības noteikumu
rokasgrāmata ir pieejama arī citās Eiropas Kopienas oficiālajās valodās.
(mt) Istruzzjonijiet dwar is-sigurtà li għandhom jintużaw f'żoni potenzjalment splussivi. Dan il-manwal tas-
sigurtà huwa disponibbli wkoll fl-ilsna uffiċjali kollha tal-Komunità Ewropea.
(nl) Veiligheidsinstructies voor de inzet in gebieden met gevaar voor explosies Dit veiligheidshandboek is
ook in officiële talen in de Europese Gemeenschap verkrijgbaar
(pl) Przepisy bezpieczeństwa dotyczące użytkowania na obszarach zagrożonych wybuchem. Niniejsza in-
strukcja bezpieczeństwa dostępna jest również w językach urzędowych Unii Europejskiej.
(pt) Indicações de Segurança para a utilização em áreas potencialmente explosivas. Este Guia de Se-
gurança também está disponível nas línguas oficiais da Comunidade Europeia.
(ro) Instructiuni de siguranţă pentru utilizarea în zone periculoase. Acest manual de siguranţă este de ase-
menea disponibil în limbile oficiale ale Comunităţii Europene.
(sk) Bezpečnostné pokyny pri použití vo výbušnom prostredí. Táto bezpečnostná príručka je k dispozícii aj v
úradných jazykoch Európskej únie.
(sl) Varnostna navodila za uporabo v eksplozijsko ogroženih območjih. Ta varnostni priročnik je na voljo
tudi v uradnih jezikih Evropske unije.
(sp) Instrucciones de seguridad para el uso en áreas explosibles. El presente manual de seguridad está dis-
ponible también en las lenguas oficiales de la Comunidad Europea.
(sv) Säkerhetshänvisningar till användning i områden som är utsatt för exlposionsfara. Denna handbok
finns även tillgänglig i alla officiella språk av den europäiska gemenskapen.
ID. No. 63039BA26
Rev. No.: 03 04.07.2018

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2.1 Declaration of Conformity

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2.2 General Instructions
This safety manual provides operating instructions in accordance with Directive
94/9/EG and the explosion protection standards named in the declaration of con-
formity, the National Electrical Code (NEC: ANSI/NFPA 70) and the Canadian Elec-
trical Code (CEC).
National responsible authorities can claim additional requests.
Observe the safety manual unconditionally to avoid personal injury and property
damage and to ensure safe operation.

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2.3 Proper Use
The detectors are used along with an appropriate evaluation unit of Berthold Tech-
nologies GmbH & Co. KG and an appropriate radiation source to measure the radi-
ation intensity as part of a radiometric measurement.
The following constitutes proper use:
•Strictly adhering to the instructions and procedural sequences and perform no
unauthorised third party actions that endanger your safety and the functional
efficiency of the detectors!
•Observing the provided safety instructions!
•Carrying out the prescribed maintenance measures or having them carried out
for you!
Improper Use
•Failing to observe the specified safety instructions and instructions for the op-
eration, maintenance and disposal in the manual.
•Any non-compliance with the present manual for the supplied products.
•Applying conditions and requirements which do not conform to those stated in
the technical documents, data sheets, operation and assembly instructions and
other specific guidelines of the manufacturer.
•Using the product in a damaged or corroded condition.
•Restructuring or changing the system components.
•Repairs of detectors that are used in hazardous areas by persons who are not
authorised by Berthold Technologies GmbH & Co. KG.
•Using the product with
oopen or not properly closed base,
oimproperly closed entries,
oinsufficiently tightened or damaged screw connections i.e. cable glands,
adapters or blind plugs1.
•Operation without the safety precautions provided by the manufacturer.
•Manipulation or avoidance of existing safety equipment.
BERTHOLD TECHNOLOGIES GmbH & Co. KG shall only accept liability for/guarantee
the conformity of the device to its published specifications.
If the product is used in a way which is not described in the present manual, the
device's protection is compromised and the warranty claim becomes invalid.
1blanking elements acc. to IEC 60079

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2.4 Qualification of the Personnel
NOTICE
A minimum requirement for all work on or with the product would be employ-
ees with general knowledge who are instructed by an expert or authorised per-
son.
At different parts in this manual, reference is made to personnel with certain qual-
ifications who can be entrusted with different tasks during installation, usage and
maintenance.
These three groups of people are:
•Employees with General Knowledge
•Experts
•Authorised Persons
Employees with General Knowledge
NOTICE
Employees with general knowledge must always be guided by an expert at the
very least. When dealing with radioactive substances, a radiation safety officer
must also be consulted.
Employees with general knowledge are e.g. technicians or welders who can under-
take different tasks during the transportation, assembly and installation of the
product under the guidance of an authorised person. This can also refer to con-
struction site personnel. The persons in question must have experience in handling
the product.
Experts
Experts are persons who have sufficient knowledge in the required area due to
their specialist training and who are familiar with the relevant national health and
safety regulations, accident prevention regulations, guidelines and recognised
technical rules.
Expert personnel must be capable of safely assessing the results of their work and
they must be familiar with the content of this manual.
Authorised Persons
Authorised persons are those who are either designated for the corresponding task
due to legal regulations or those who have been authorised by BERTHOLD TECH-
NOLOGIES for particular tasks. When dealing with radioactive materials, a radia-
tion safety officer must also be consulted.

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2.5 Operator's Obligations
The operator of the product must regularly train his personnel in the following
topics:
•Observation and use of the manual and the legal provisions.
•Intended operation of the product.
•Observation of the plant security instructions and the operating instructions of
the operator
2.6 Safety Instructions
Safety Instructions for Installation and
Operation Staff
NOTICE
Assembly, installation, commissioning, operation and maintenance may
only be carried out by authorised and properly trained personnel!
Before assembly/commissioning:
Read safety manual
Read operating instructions
Train assembly and operating personnel sufficiently

Make sure that the contents of the safety manual and the operating manual
are fully understood by the personnel.
If in doubt, please contact the manufacturer.
NOTICE
Repair of explosion-proof components
Spare parts may only be fitted by the service of Berthold Technologies GmbH
& Co. KG or by persons authorised by Berthold. If this is not possible, you must
re-place the entire detector or send it in for repair to the manufacturer.
Specific Conditions of Use: the flamepath joints are not intended to be re-
paired.

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Explosion protection and temperature limits
Explosion Protection and Environmental Conditions
Inspection documents
EPS 15 ATEX 1 068 X
IECEx EPS 15.0064X
FM17US0273X
FM17CA0137X
FM18US0067X
FM18CA0031X
Degree of protection IP66 according to IEC 60529
Type 4X
Air pressure
80 kPa (0.8 bar) to 110 kPa (1.1 bar)
Oxygen content of the air,
usually: 21% (Vi/V)
WARNING
Danger to life by explosion
Strictly maintain the permissible ambient temperature (Ta).

Make sure that the maximum permissible surface temperature is not ex-
ceeded.
Equipment
Temperature Class
Ambient
Temperature
Max. Surface
Temperature
Installation
Temperature Class
T1 80 °C 95 °C T1 (450 °C)
T2 80 °C 95 °C T2 (300 °C)
T3 80 °C 95 °C T3 (200 °C)
T4 80 °C 95 °C T4 (135 °C)
T5 80 °C 95 °C T5 (100 °C)
T6 60 °C 80 °C T6 (85 °C)