Berthold LB 4700 User manual

DuoSeries Detectors
LB 4700
56926BA2 Rev.04 08/2023
Embedded Software as of Version 12.00.00
Operating Manual

BERTHOLD TECHNOLOGIES GmbH & Co. KG
Calmbacher Str. 22
75323 Bad Wildbad, Germany
www.berthold.com
Telephone [phone]
Fax [phone]
industr[email protected]

DuoSeries Detectors LB 4700 Table of Contents
© Berthold Technologies • 56926BA2 • Rev.04, 08/2023
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Table of Contents
1
General Information........................................................................................... 5
1.1 Applicable Documents ................................................................................................. 5
1.2 Conformity .................................................................................................................... 5
1.3 Approvals and certificates ........................................................................................... 5
1.4 Symbols Used on the Device ........................................................................................ 5
1.5 About this Operating Manual ..................................................................................... 7
Structure of the Operating Manual ............................................................................ 9
Structure of Warnings ................................................................................................ 11
2Safety ................................................................................................................ 12
2.1 Dangers and safety measures .................................................................................... 12
2.2 Proper Use ................................................................................................................... 12
2.3 Qualification of the Personnel .................................................................................. 13
2.4 Operator's Obligations............................................................................................... 14
3System Description ........................................................................................... 15
3.1 Measuring Principle.................................................................................................... 15
3.2 Storage ........................................................................................................................ 15
3.3 System Components ................................................................................................... 16
Overview ATEX/IECEx variant .................................................................................... 16
Overview XP variant (Class/Division) ......................................................................... 17
Rod and point detector.............................................................................................. 18
Scintillator ................................................................................................................... 18
Software...................................................................................................................... 19
Accessories and Options............................................................................................. 19
4Installation........................................................................................................ 20
4.1 Safety Notes ................................................................................................................ 20
4.2 General Notes ............................................................................................................. 21
4.3 Unpacking / Scope of Delivery................................................................................... 22
4.4 Detector Protection .................................................................................................... 22
4.5 Application-specific Assembly ................................................................................... 23
Installation of Mounting Clamps............................................................................... 23
Installation on a Vessel............................................................................................... 24
Installation on a Pipeline ........................................................................................... 26
Installation on a Conveyor Belt ................................................................................. 27
4.6 Installation Rod Detectors on a Vessel...................................................................... 28
Mounting of the UniSENS Rod Detector................................................................... 28
Mounting the TowerSENS Rod Detector .................................................................. 29
Multi-Detector Arrangement .................................................................................... 36
Assembly of the detector shield for UniSENS detectors .......................................... 37
4.7 Installation Point Detectors on a Vessel.................................................................... 38
Mounting oif the CrystalSENS Point Detector.......................................................... 38
Mounting of the SuperSENS Point Detector ............................................................ 39
5Electric Installation ........................................................................................... 40
5.1 General Instructions ................................................................................................... 40
5.2 Initial Start-up............................................................................................................. 40
5.3 Reuse of Detectors...................................................................................................... 43
6Operation.......................................................................................................... 44
6.1 Operating Concept..................................................................................................... 44
6.2 PC Software................................................................................................................. 45
6.3 Operating the PC Software........................................................................................ 48
6.4 The PC Software Menu............................................................................................... 49
Monitor ....................................................................................................................... 50
Identification .............................................................................................................. 52

1 General Information
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© Berthold Technologies • 56926BA2 • Rev.04, 08/2023
Reset ............................................................................................................................ 53
Overview ..................................................................................................................... 55
Plateau ........................................................................................................................ 59
Pt 100........................................................................................................................... 61
Event Log .................................................................................................................... 65
Event Counter ............................................................................................................. 66
Data Log ...................................................................................................................... 67
7Troubleshooting ............................................................................................... 69
7.1 System Events.............................................................................................................. 69
8Maintenance and Repair .................................................................................. 73
8.1 Safety Instructions ...................................................................................................... 73
8.2 Software Update ........................................................................................................ 74
8.3 Visual Inspection of Scintillator and Photomultiplier .............................................. 79
8.4 Replacing the Entire Detector ................................................................................... 80
8.5 Replacing the Electronics Module ............................................................................. 81
Disassembling the Electronics Module...................................................................... 82
Installing the Electronics Module .............................................................................. 83
8.6 Replacing the Scintillator........................................................................................... 84
Disassembling the Scintillator.................................................................................... 84
Installing the Scintillator ............................................................................................ 84
8.7 Replacing the Scintillator/Multiplier Combination .................................................. 85
9Accessories ........................................................................................................ 86
9.1 Water Cooling System................................................................................................ 86
Installation and Connection of the Water Cooling System ..................................... 90
9.2 Conversion Kit for Extended Temperature Range ................................................... 91
9.3 Collimator ................................................................................................................... 92
Collimator Assembly with Water Cooling System.................................................... 93
Collimator Assembly without Water Cooling System .............................................. 94
10 Decommissioning.............................................................................................. 95
10.1 Disposal ....................................................................................................................... 96

DuoSeries Detectors LB 4700
1 General Information
© Berthold Technologies • 56926BA2 • Rev.04, 08/2023
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1
General Information
1.1
Applicable Documents
This manual contains the following documents:
•Safety Manual / Explosion Protection Manual, Id. No. 56926BA26
•Informations sur la sécurité, Id. No. 56925BA59
•Technical Information, Id. No. 56926TI2
Additional documents are available for the InlineSENS Measuring Path that are not
included in these operating manual:
•Operating Manual Id. No. 56926-5BA2
•Technical Information, Id. No. 56926-5TI
1.2
Conformity
The company
Berthold Technologies GmbH & Co. KG
hereby declares in its sole
responsibility that the design of this product in the distributed form complies with
relevant EU directives stated in the original declaration of conformity.
This statement shall become void in the case of unauthorised changes or improper
use.
For the original declaration of conformity, please refer to the technical information
and safety manual / explosion protection manual.
1.3
Approvals and certificates
For approvals and certificates, please refer to the safety manual / explosion protec-
tion manual.
1.4
Symbols Used on the Device
Observe the operating manual
Please observe the instructions in this operating manual.
Electrostatic discharge
Please note the handling instructions. Electrostatically endangered compo-
nents. Please observe the instructions in this operating manual.

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© Berthold Technologies • 56926BA2 • Rev.04, 08/2023
Protective earth connection
At this position, connect the protective earth conductor (PE).
Equipotential bonding connection
At this position, connect the equipotential bonding conductor.
No domestic waste
The electric product must not be disposed of in domestic waste.

DuoSeries Detectors LB 4700
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1.5
About this Operating Manual
The product is handed over to you by the manufacturer BERTHOLD TECHNOLOGIES
GmbH & Co. KG (hereinafter referred to as Berthold) in a complete and function-
ally reliable condition.
This operating manual illustrates how to:
•set up/install the product
•establish the connections to the power supply
•perform measurements
•apply software settings
•install accessories
•carry out maintenance on the product
•fix errors
•disassemble the product
•dispose of the product
Read these instructions thoroughly and completely before working with the prod-
uct. We have tried to compile all information for safe and proper operation for
you.
However, should questions arise which are not answered in this operating manual,
please contact Berthold.
Store the instructions where they are accessible for all users at all times.
Validity of the Operating Manual
The operating manual is valid from the delivery of the Berthold product to the user
until its disposal. Version and release date of this operating manual can be found
in the bottom of each page. Modification service is not performed by the manu-
facturer Berthold.
The manufacturer reserves the right to make changes to this operating manual at
any time without stating reasons.
NOTICE
The current revision of this operating manual replaces all previous versions.
Target Group
This operating manual is directed at qualified specialist personnel who are familiar
with handling electrical and electronic assemblies as well as with communication
and measuring techniques.
Specialist personnel refers to those who can assess the work assigned to them and
recognise possible dangers through their specialist training, knowledge and expe-
rience as well as knowledge of the relevant regulations.

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© Berthold Technologies • 56926BA2 • Rev.04, 08/2023
Storage Place
This operating manual as well as all product-related documentation relevant to the
respective application must be accessible at all times near the device.
Copyright
This operating manual contains copyright-protected information. None of the
chapters may be copied or reproduced in any other form without prior authorisa-
tion from the manufacturer.

DuoSeries Detectors LB 4700
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Structure of the Operating Manual
This operating manual has been divided into chapters. The order of the chapters
should help you to quickly and properly familiarise yourself with the operation.
Representation
Identifier
Meaning
Example
Quotation mark
Field in the software inter-
face
"Calibrating"
Vertical line
Path specification Settings | Selection
Pointed brackets
Keys and buttons
<Update>
Round brackets
Image reference Connect the plug (F
ig. 1,
item 1)
In the software description, the term "clicking" is used if a process is to be acti-
vated. This also refers to the pressing of a button (key) or an area on the touch
display if a mouse is not used for controlling.
Symbols Used
NOTICE
If this information is not observed, deterioration in the operation and/or prop-
erty damage may occur.
IMPORTANT
Sections marked with this symbol point out important information on the
product or on handling the product.
Tip
Provides tips on application and other useful information.
General warning symbol
Warning symbol electrical shock
Warning symbol Danger of crushing
Warning symbol heavy loads

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© Berthold Technologies • 56926BA2 • Rev.04, 08/2023
Warning symbol suspended load
Warning symbol explosion hazard
Wear protective helmet
Wear safety shoes