BETCO BIG BERTHA XSM 30 Product manual

1
E12327-00
BIG BERTHA™
30" Extreme Strip
and Scrub Machine
Operator and Parts
Manual
1001 Brown Avenue • Toledo, Ohio 43607-0127
Customer Service: 888-GO-BETCO • Fax: [phone] • Technical Service: 877-856-5954 • www.betco.com
30
XS
M
XS
M

2
TABLE OF CONTENTS
CARBON MONOXIDE WARNING......................................3
SAFETY ............................................................................4
TANK USE AND STORAGE ...............................................5
STARTING AND STOPPING THE HONDA ENGINE............5
OPERATOR PREPARATION ..............................................6
MAJOR ASSEMBLIES ......................................................7
HANDLE BAR ..............................................................8 - 9
LOWER HANDLE SUPPORT....................................10 - 13
REGULATOR ASSEMBLY ........................................14 - 15
12V STARTER SWITCH...........................................14 - 15
KAWASAKI ENGINE ASSEMBLY..............................16 - 17
DECK ASSEMBLY....................................................18 - 19
MAIN DRIVE SYSTEM.............................................20 - 21
PIVOT BRACKET ASSEMBLY ..................................22 - 25
BRUSH PLATE ASSEMBLY......................................26 - 27
ENGINE MAINTENANCE.................................................28
ELECTRICAL SCHEMATIC..............................................29
MAIN DRIVE BELT .........................................................30
BRUSH DRIVE PLATE AND BELT ...................................31
BRUSH CHANGE............................................................32
TROUBLESHOOTING .....................................................33
EMISSIONS WARRANTY ........................................34 - 35
WARRANTY.................................................................... 36

3
Carbon Monoxide Poisoning Symptoms
Train your employees to know the warning signs of carbon monoxide poisoning.
Mild carbon monoxide poisoning may cause any of the following:
Headache, drowsiness, faintness, poor coordination, nausea, and vomiting.
Turn the engine off and immediately get to fresh air if you have any of these symptoms.
Do not run the machine until it is given an emissions test and repairs made by an authorized distributor.
• Local emissions testing is available at a fork-lift service department.
Moderate or severe carbon monoxide poisoning causes confusion, unconsciousness, chest pain, shortness of breath, and
coma. Thus, most victims are not able to move themselves and must be rescued. Severe poisoning is often fatal.
Carbon monoxide is dangerous because a person may not recognize drowsiness as a symptom of poisoning. Consequently,
someone with mild poisoning can go to sleep and continue to breathe the carbon monoxide until severe poisoning or death
occurs. Some people with long-standing, mild carbon monoxide poisoning caused by furnaces or
heaters may mistake their symptoms for other conditions, such as the flu or other viral infections.
Carbon Monoxide Detectors
CO detectors are a must for safe operation of your equipment. Various types are available. A “CO” carbon monoxide detector
detects carbon monoxide before it reaches dangerous levels. Detectors are a must for those who run propane powered
equipment. The CO Detector is for everyone’s protection against Carbon Monoxide Poisoning.
• Carbon Monoxide Detector - Passive
– Effective for 30 days after package has been opened.
– Write the date opened on the detector.
– Mount with self-adhesive strip on the machine handle.
– Train machine operator to check detector regularly.
– If the orange disk changes to gray or black - your Carbon Monoxide Levels are
at a Dangerous Level.
– If the orange disk changes to gray or black you must turn your buffer off immediately and return it to your nearest
authorized distributor for an emissions test.
– Do Not Restart the machine until the emissions have been checked and corrected.
– This is for your protection as well as your customers. CO detectors are a must for safe operation and maximum
efficiency of your equipment.
– For replacement CO detectors, contact your distributor. Ask for the carbon monoxide detector,
part# E012426.
• Carbon Monoxide Detector - battery operated with alarm
– Available from various sources
WARNING - CARBON MONOXIDE
LETHAL EXHAUST GAS
- MUST READ THIS! -
Never Run The Engine In A Closed Building Or Confined Area
Exhaust gases contain poisonous carbon monoxide.
Carbon monoxide is odorless, colorless, and can cause death if inhaled.

4
SAFETY
lmportant Safety Information
All LPG (Liquid Propane Gas) powered engines, including this engine, produce Carbon Monoxide (CO). It is a
Lethal Poison that is colorless, odorless, tasteless, and non-irritating gas. You must read “Danger: Lethal Exhaust Gas”
information below.
Keep hands, feet, and loose clothing away from all moving parts while the machine is in operation. The exhaust system
gets very hot so keep hands, clothing and any items that can burn away from the engine, engine manifold, and muffler.
These machines are tough and durable, however do not abuse the machine. With proper care and maintenance this unit
will give you years of trouble free operation.
Carbon Monoxide Safety Information
Engine exhaust gases contain poisonous carbon monoxide. Carbon monoxide is odorless, colorless, tasteless, and
can cause death if inhaled. Failure to provide proper venting of CO, failure to properly maintain the engine, or failure to
properly train personnel of the dangers and warning signs of carbon monoxide exposure may result in Serious Injury Or
Death to the operator and others in the area.
• Any equipment with the potential to produce carbon monoxide presents a significant hazard when used indoors.
They must be used with great caution. Opening a door or window, or running an exhaust fan will not necessarily
supply adequate ventilation. Avoid inhaling exhaust fumes and never run the engine in a closed building or
confined area without proper ventilation.
• Do not allow engine to run unattended.
• If you have any indication that the engine is not running properly, immediately shut the machine off and have it
checked over and repaired by qualified maintenance personnel.
• Workers should be trained to recognize the hazards of carbon monoxide and the early symptoms of carbon
monoxide poisoning.
• A carbon monoxide detector and alarm should be available to alert workers of emissions.
• Have a carbon monoxide detector attached to machine handle or have machine operator wear a carbon monoxide
detector. (See carbon monoxide detector page).
• Use only as described in this manual.
• Use only manufacturer’s recommended components.
• Maintenance and repairs must be done by qualified personnel.
• Only trained operators should be allowed to operate propane powered floor machines.
• If the machine is not working properly, have it serviced by an authorized service center.
• Install fuel cylinder in a well ventilated place.
• Be aware of possible leaks of propane gas if odor is present.
• If the machine is stored inside a building, remove the fuel cylinder and store properly outside.
• Secure fuel cylinders when being transported.
• If tank is left attached to the machine then valve should be OFF.
• Never store fuel cylinders in a vehicle, building, or area where they may exposed to high temperature.
• Do not operate the machine with any openings blocked.
• Keep openings free of debris that may reduce airflow.
• Remove fuel cylinder and disconnect battery before servicing.

5
TANK USE AND STORAGE
Propane Tank Use
We use the Worthington gas cylinders designed for vapor withdrawal. The fuel lock offs, regulators, and engines are
also designed for vapor withdrawal.
• We recommend that you use the OPD (Overflow Protection Device) vapor withdrawal type cylinder. These style
tanks have a triangle shaped valve handle.
• Do not overfill - the best gauge is a scale - never allow tank to weigh over 36 pounds for an aluminum tank and
43 pounds for a steel tank.
• Connect fuel cylinder to machine in a well ventilated place.
• Be aware of possible leaks of propane gas if odor is present.
• Use propane tanks designed for vertical use only.
• New tanks must be purged of air at first filling.
Propane Tank Storage
• Store tanks outside in a well-ventilated area.
• Never store fuel cylinders in a vehicle, building, or area where they may exposed to high temperature.
• If the machine is stored inside a building, remove the fuel cylinder and store properly outside.
• Secure fuel cylinders when being transported.
• If tank is left attached to the machine then valve should be OFF.
• Store tanks in the upright position (valves up).
• Be aware of possible leaks of propane gas if odor is present.
STARTING AND STOPPING
THE KAWASAKI ENGINE
Starting The Kawasaki Engine
The Kawasaki engine is equipped with a 12 volt starter and a key switch start.
1. Place propane tank into handle assembly and close propane tank strap clamp to secure tank.
2. Attach propane hose coupling and fully tighten.
3. Start the Extreme Strip machine with the brushes in the running position, flat on the floor.
4. Open propane tank valve (turn counterclockwise) and check for any leaks.
5. Turn the ignition - Start switch to the 'start' position and hold it there until the engine starts. Do not crank for
more than 20 seconds at a time and wait at least one minute between tries when cranking. See the trouble-
shooting guide if the engine does not start after several tries.
6. After engine starts, set the throttle so that the centrifugal clutch will not engage until the engine has warmed
up. Do not operate the machine until the engine has warmed up sufficiently (3 to 5 minutes).
7. Check for frost on the regulator and fuel line. Frost will indicate that the machine is drawing liquid propane
from an overfilled or incorrect tank.
Stopping The Kawasaki Engine
1. Turn propane tank valve to the closed position (turn clockwise) and allow the engine to continue running until
it runs out of fuel. This can be done with the centrifugal engaged or not engaged.
2. Turn key to the off position.
In an emergency, immediately turn the key to the 'off' position.
Backfiring may occur when using this method.

6
OPERATOR PREPARATION
Before Starting the Machine
Read the Owner’s Manual and the Engine Operation Manual.
Your machine is shipped ready for operation; however there is no fuel in the tank. When having the tank filled, you
must make sure the tank is never over-filled.
• The best way to do this is to tell the filling station to weigh the tank full. On an aluminum tank, it should
weigh no more than 36 pounds and on a steel tank no more than 43 pounds. (See more information at “Tank
Storage and Maintenance” page.)
Adjust the handle for comfortable operation. Remove detent pins from handle and adjust to the hole alignment that
gives the most comfortable height. Replace detent pins. Tighten nuts and bolts if needed.
Check Oil Level: Starting the engine without the proper amount of oil will cause severe engine damage. Always keep
the engine oil level between the full and add marks on the dipstick. Do not loosen oil fill cap or remove dipstick while
engine is running.
• Park your machine on a level surface.
• Turn the oil fill cap counter clockwise and then lift from the fill tube.
• Wipe the dip stick clean and push it back into the oil fill tube until the cap seats and then withdraw it to
check: the oil level. (Do not screw cap on to check oil). Add if necessary. If the oil level is low, add API Class
SM oil having a SAE viscosity grade appropriate for the expected temperatures as indicated in the Operators
Manual (Usually a HD30 or 10W30).
• Important Note: Do Not Overfill
• Replace oil cap.
Inspect fuel hoses and fittings for wear and leaks. Have all worn hoses and leaks repaired before operating.
Look and listen for exhaust leaks. Have all leaks repaired before operating.
Check the carburetor filter and air filter for debris. Clean and replace if necessary.
Connect fuel hose to tank by screwing the hose fitting to tank. You must tighten all the way down to make fuel
connection. Turn tank knob slowly until you hear the flow of fuel into fuel system.

7
MAJOR ASSEMBLIES
HANDLE BAR ASM
OPD PROPANE TANK
STRIP MACHINE DECK
BRUSH DRIVE
BRUSH DECK ASM
ENGINE ASM
REGULATOR ASM
LOWER HANDLE SUPPORT
TRANSPORT WHEEL ASM
PIVOT BRACKET

8
HANDLE BAR
E12696
E86228
E86125
E11420
E10120
E87986
E12476
E11146
E86114 (38")
E88808
E83145
PART
NUMBER
Description QTY.
E10120 Nut, #10-32, Nylon Lock, Grade 5, Zinc 2
E11146 Nut, 3/8"-16, Nylon Lock, Grade 5, Zinc 2
E11420 Washer, #10 SAE, Zinc 2
E12476 Screw, Shoulder 1/2" x 1/2" Socket Head 2
E12696 Hand Grip 2
E83145 Washer, Nylon 1/2" ID X 1.25" OD 2
E86114 Kawasaki Throttle Cable 38" L 1
E86125 Screw, #10-32 x 1.000 Hex Head, Zinc 2
E86228 Spacer, #10 ID x 1/2" OD x 1/4" Long, Black Nylon 2
E87986 Pin, 5/16" x 3/4" Detent with Ring 2
E88808 Handle Bar Weldment 1

9
Note: Not available for purchase assembled.
PART
NUMBER
Description QTY.
E10120 Nut, #10-32, Nylon Lock, Grade 5, Zinc 2
E11146 Nut, 3/8"-16, Nylon Lock, Grade 5, Zinc 2
E11420 Washer, #10 SAE, Zinc 2
E12476 Screw, Shoulder 1/2" x 1/2" Socket Head 2
E12696 Hand Grip 2
E83145 Washer, Nylon 1/2" ID X 1.25" OD 2
E86114 Kawasaki Throttle Cable 38" L 1
E86125 Screw, #10-32 x 1.000 Hex Head, Zinc 2
E86228 Spacer, #10 ID x 1/2" OD x 1/4" Long, Black Nylon 2
E87986 Pin, 5/16" x 3/4" Detent with Ring 2
E88808 Handle Bar Weldment 1

10
(For Serial Numbers Before 6999)
LOWER HANDLE SUPPORT
E86125
E11702
E88806
E10120
E10761
E86120
E88316
E88805
E83629
E11146
E88319
E81062
E86119
E88807
E86125
E81063
E86125
E81089
E10457 (4")
E10457 (13")
E81072
E81072
E10734
E11353
E81089
ITEM
NO.
PART NUMBER Description QTY.
1 E10120 Nut, #10-32, Nylon Lock, Grade 5, Zinc 4
2
E10457 Felt, 1.500 W x 0.125 Thick, Adhesive Back 2
3
E10734
Screw, 1/4"-20 x 0.625 Hex Head, Grade 5,
Zinc
1
4
E10761 Rubber Propane Tank Shelf Pad 1
5
E11146 Nut, 3/8"-16, Nylon Lock, Grade 5, Zinc 4
6
E11353 Tube Clamp 3/4" (COV-1309) 1
7
E11702 Propane Tank Strap Latch 1
8
E81062 Washer, 5/16" USS, Zinc 4
9
E81063 Nut, 5/16"-18, Nylon Lock, Grade 5, Zinc 10
10
E81072
Screw,5/16"-18 x 1.000 Hex Head, Grade 5,
Zinc
4
11
E81089
Screw, 5/16"-18 x 0.750 Hex Head, Grade 5,
Zinc
6
12 E83629
Screw, 3/8"-16 x 1.250 Hex Head, Grade 5,
Zinc
4
13
E86119 Hour Meter, SenDEC 5-80V 1
14
E86120 Propane Tank Strap Back 1
15
E86125 Screw, #10-32 x 1.000 Hex Head, Zinc 8
16
E88316 Battery Cover 1
17
E88319 Propane Tank Shelf 1
18
E88805 Lower Handle Leg Left 1
19
E88806 Lower Handle Leg Right 1
20
E88807 Propane Tank Strap Front 1

11
Note: Not available for purchase assembled.
PART
NUMBER
Description QTY.
E10120 Nut, #10-32, Nylon Lock, Grade 5, Zinc 4
E10457 Felt, 1.500 W x 0.125 Thick, Adhesive Back 2
E10734 Screw, 1/4"-20 x 0.625 Hex Head, Grade 5, Zinc 1
E10761 Rubber Propane Tank Shelf Pad 1
E11146 Nut, 3/8"-16, Nylon Lock, Grade 5, Zinc 4
E11353 Tube Clamp 3/4" (COV-1309) 1
E11702 Propane Tank Strap Latch 1
E81062 Washer, 5/16" USS, Zinc 4
E81063 Nut, 5/16"-18, Nylon Lock, Grade 5, Zinc 10
E81072 Screw,5/16"-18 x 1.000 Hex Head, Grade 5, Zinc 4
E81089 Screw, 5/16"-18 x 0.750 Hex Head, Grade 5, Zinc 6
E83629 Screw, 3/8"-16 x 1.250 Hex Head, Grade 5, Zinc 4
E86119 Hour Meter, SenDEC 5-80V 1
E86120 Propane Tank Strap Back 1
E86125 Screw, #10-32 x 1.000 Hex Head, Zinc 8
E88316 Battery Cover 1
E88319 Propane Tank Shelf 1
E88805 Lower Handle Leg Left 1
E88806 Lower Handle Leg Right 1
E88807 Propane Tank Strap Front 1

12
(For Serial Numbers 7000 and Greater)
LOWER HANDLE SUPPORT
E88807
E10734
E11353
E81062
E86119
E11146
E10120
E11702
E89824
E86125
E10457 (4")
E81089
E86120
E10457 (13")
E89825
E10141
E89822
E89823
E89826
E81072
E81062
E89827

13
Note: Not available for purchase assembled.

14
E12359
E10751
E10243 (Emissions)
E10246
E10734
E10746
E88509
E88510 (24")
E10084
E11321
E11353
E88804
E88803 (36")
E12290
E10550
E10449
E86121
E10204
E86125
ITEM
NO.
PART
NUMBER
Description QTY.
1 E10084 Fitting, 3/8 MJIC x 3/8 MNPT, 90 Elbow, Brass 1
2
E10246 In Line Fuel Shut Off Valve Model 151 1
3
E10734 Screw, 1/4"-20 x 0.625 Hex Head, Grade 5, Zinc 2
4
E10746 Fuel Regulator Model 60E 1
5
E10751 Propane Tank Coupling 7141F 1
6
E11321 Screw #10 x 5/8" Sheet Metal, Pan Head, Phillips, Black 1
7
E11353 Tube Clamp 3/4" (COV-1309) 1
8
E12359 Propane Tank Hose 1/4" MNPT - 3/8" MJIC 16.50" L 1
9
E88509 Fitting, Hose Barb 3/8" MNPT x 1/2" Barb, Brass 1
10
E88510 1/2" ID Braided Gasoline Fuel Hose (24") 1
11
E88803 Hose, 3/16" ID Vacuum 1
12
E88804 Fitting, 1/4"-28 Thread, 1/4" OD, 0.046 Wall,0.700 L, Brass 1
ITEM NO.
PART
NUMBER
Description QTY.
1 E10204 Wire Clamp, 3/8" Romex Connector 1
2
E10449 5 Wire Keyed Ignition Switch 1
3 E10550 Decal, OFF/ON/START 1
4
E12290 Ignition Switch Key 1
5
E86121 Key Switch Box 1
6 E86125 Screw, #10-32 x 1.000 Hex Head, Zinc 4
REGULATOR ASSEMBLY
12V STARTER SWITCH

15
Note: Not available for purchase assembled.
Note: Not available for purchase assembled.
PART
NUMBER
Description QTY.
E10084 Fitting, 3/8 MJIC x 3/8 MNPT, 90 Elbow, Brass 1
E10243 In Line Fuel Shut Off Valve Model 152 (With Emissions) 1
E10246 In Line Fuel Shut Off Valve Model 151 1
E10734 Screw, 1/4"-20 x 0.625 Hex Head, Grade 5, Zinc 2
E10746 Fuel Regulator Model 60E 1
E10751 Propane Tank Coupling 7141F 1
E11321 Screw #10 x 5/8" Sheet Metal, Pan Head, Phillips, Black 1
E11353 Tube Clamp 3/4" (COV-1309) 1
E12359 Propane Tank Hose 1/4" MNPT - 3/8" MJIC 16.50" L 1
E88509 Fitting, Hose Barb 3/8" MNPT x 1/2" Barb, Brass 1
E88510 1/2" ID Braided Gasoline Fuel Hose (24") 1
E88803 Hose, 3/16" ID Vacuum 1
E88804 Fitting, 1/4"-28 Thread, 1/4" OD, 0.046 Wall,0.700 L, Brass 1
PART
NUMBER
Description QTY.
E10204 Wire Clamp, 3/8" Romex Connector 1
E10449 5 Wire Keyed Ignition Switch 1
E10550 Decal, OFF/ON/START 1
E12290 Ignition Switch Key 1
E86121 Key Switch Box 1
E86125 Screw, #10-32 x 1.000 Hex Head, Zinc 4

16
KAWASAKI ENGINE ASSEMBLY
E88465
E88478
E88325
E10545
E88464
E88481
E11321
E88475
E10549
E12405
E81087
E81066
E88466
E88474
EP50154
E10895
E11819
E88479
E88477
E10248
E88480
E12360
E10242 - Emission Kit (E10248
& E10249)
E10245 - Bung Plug M18 x 1.5mm
E10337 - Valve Oil Seal
E10544 - Decal, Clutch
E12426 - CO Detection Badge
E12525 - Drive Shaft Oil Seal
E85461 - Oil Drain Hose ASM
E88326 - Spark Plug
E88327 - Ignition Coil ASM
E88328 - Air Intake Manifold
E88468 - Head Gasket
E88469 - Cylinder 1 Head ASM
E88470 - Cylinder 2 Head ASM
E88471 - Valve Cover Gasket
E88472 - Intake Valve
E88473 - Exhaust Valve
E88476 - Dipstick Tube O-Ring
E88511 - Voltage Regulator
EP50146 - LP Ready Kawasaki
Engine ASM
With Emission Kit
(E10242)
EP50147 - LP Ready Kawasaki
Engine ASM
E88501
E88503
E88502
E88482
Engine RPM
Idle = 1700 - 1780
Full Throttle = 3600
E88484
E88504
E88121
E88483
E10116
E10135
E11418
E88486
E10137
E88328
E10249
E88859
BOM Table
PART
NUMBER
Description QTY.
E010242 Emission Kit (E010248, E010249)
E012364 Spark Plug 2
E10116 Screw, 7/16"-14 x 1.250 Hex Head, Grade 5, Zinc 1
E10135 Washer, 3/8" USS, Zinc 1
E10137 Clamp, Tube 1/2" (COV-0909) 1
E10248 O2 Sensor Electrical Control Box 1
E10249 O2 Sensor 1
E10545 Decal, Read Oners Manual 1
E10549 Decal, Caution Oil Pressure Switch 1
E10895 Gasket, Carburetor to Air-Fuel Hub 2
E11321 Screw #10 x 5/8" Sheet Metal, Pan Head, Phillips, Black 2
E11418 Nut, 7/16"-14, Nylon Lock, Grade 5, Zinc 1
E11819 Stud, 8mm x 18mm L 4
E12360 Cooling Air Intake Filter 1
E12405 Oil Pressure Switch 1
E81066 Washer, 3/8" Split Lock, Zinc 4
E81087 Screw, 3/8"-16 x 1.500 Hex Head, Grade 5, Zinc 4
E88121 Decal, Emissions Warning Light 1
E88325 Air Intake Filter Paper 1
E88328 Air/Fuel Intake Manifold 1
E88464 O-Ring 12.5mm ID x 3.4mm T 2
E88465 Air Filter Thumb Nut 2
E88466 12V Starter 1
E88471 Valve Cover Gasket 2
E88474 Oil Dipstick 1
E88475 Oil Filter 1
E88477 Stud, 6mm x 95mm L 2
E88478 Air Intake Filter Foam 1
E88479 Muffler Gasket 2
E88480 Cooling Air Intake Guard 1
E88481 Decal, Emissions 1
E88482 Decal, Air Filter Cover 1
E88483 Muffler, Catalytic, & Manifold Kawasaki FS481V 1
E88484 Air Filter Cover 1
E88486 Kawasaki Engine Gasoline Ready 16HP 1
E88501 Carburetor Intake Neck 1
E88502 Air Intake Elbow 1
E88503 Air Intake Elbow to Neck Clamp 1
E88504 Air Intake Elbow to Filter Clamp 1
E88859 Rivet, Push, Cooling Air Intake Guard, FS481V ASM 3
EP50154 Carburetor, LP Gas FS481V 1

17
PART
NUMBER
Description QTY.
E10116 Screw, 7/16"-14 x 1.250 Hex Head, Grade 5, Zinc 1
E10135 Washer, 3/8" USS, Zinc 1
E10137 Clamp, Tube 1/2" (COV-0909) 1
E10242 Emissions Kit (E10248, E10249) 1
E10245 Bung Plug M18 x 1.5mm 1
E10248 O2 Sensor Electrical Control Box 1
E10249 O2 Sensor 1
E10337 Valve Oil Seal 4
E10544 Decal, Clutch 1
E10545 Decal, Read Oners Manual 1
E10549 Decal, Caution Oil Pressure Switch 1
E10895 Gasket, Carburetor to Air-Fuel Hub 2
E11321 Screw #10 x 5/8" Sheet Metal, Pan Head, Phillips, Black 2
E11418 Nut, 7/16"-14, Nylon Lock, Grade 5, Zinc 1
E11819 Stud, 8mm x 18mm L 4
E12360 Cooling Air Intake Filter 1
E12405 Oil Pressure Switch 1
E12426 CO Detector Badge 1
E12525 Drive Shaft Oil Seal 1
E81066 Washer, 3/8" Split Lock, Zinc 4
E81087 Screw, 3/8"-16 x 1.500 Hex Head, Grade 5, Zinc 4
E85461 Oil Drain Hose Accessory 1
E88121 Decal, Emissions Warning Light 1
E88325 Air Intake Filter Paper 1
E88326 Spark Plug 2
E88327 Ignition Coil ASM 2
E88328 Air/Fuel Intake Manifold 1
E88464 O-Ring 12.5mm ID x 3.4mm T 2
E88465 Air Filter Thumb Nut 2
E88466 12V Starter 1
E88468 Head Gasket 2
E88469 Cylinder 1 Head ASM 1
E88470 Cylinder 2 Head ASM 1
E88471 Valve Cover Gasket 2
E88472 Intake Valve 2
E88473 Exhaust Valve 2
E88474 Oil Dipstick 1
E88475 Oil Filter 1
E88476 O-Ring 1
E88477 Stud, 6mm x 95mm L 2
E88478 Air Intake Filter Foam 1
E88479 Muffler Gasket 2
E88480 Cooling Air Intake Guard 1
E88481 Decal, Emissions 1
E88482 Decal, Air Filter Cover 1
E88483 Muffler, Catalytic, & Manifold Kawasaki FS481V 1
E88484 Air Filter Cover 1
E88486 Kawasaki Engine Gasoline Ready 16HP 1
E88501 Carburetor Intake Neck 1
E88502 Air Intake Elbow 1
E88503 Air Intake Elbow to Neck Clamp 1
E88504 Air Intake Elbow to Filter Clamp 1
E88511 Voltage Regulator 1
E88859 Rivet, Push, Cooling Air Intake Guard, FS481V ASM 3
EP50146 LP Ready Kawasaki Engine Assembly With Emission Kit (E10242) 1
EP50147 LP Ready Kawasaki Engine Assembly 1
EP50154 Carburetor, LP Gas FS481V 1

18
DECK ASSEMBLY
E10734
E10120
E11772
E81089
E81089
E81063
E81089
E88315
E81089
E81063
E10120
E86125
E81067
E88314
E81089
E11351
E11420
E11135
E11416
E11163
E11170
E83629
E81066
E11340 E11420
E88320
E11335
E12476
E11501
E81066
E10120
E11420
E11339
E12483
E11164
E81067
E11165
E88323
E81089
E12693
E81067
E81067

19
E87989
E87990
E86118
E81088
DECK PARTS
TRANSPORT
WHEEL ASSEMBLY
PART
NUMBER
DESCRIPTION QTY.
E10120 NYLOC HEX NUT 10-32 12
E10734 HEX HEAD BOLT 1/4-20 x 5/8 LG 2
E11135 WASHER, 3/4" SAE, ZINC 2
E11163 DECAL TENSIONER ACCESS 1
E11164 DECAL, BELT PATH 1
E11165 SPLASH SKIRT, 30 INCH 1
E11170 TENSIONER ACCESS COVER 1
E11335 WHEEL 10 INCH DIA x 2.50 WIDE 2
E11339 SPLASH SKIRT HANGER 4
E11340 WHEEL AXLE 3/4 OD 1
E11351 SHAFT COLLAR 3/4 ID 2
E11416 RUBBER SPLASH GUARD 1
E11420 FLAT WASHER #10 ZINC 14
E11501 WASHER, 7/16 USS, ZINC 2
E11772 SOLENIOD 12 VDC 1
E12476 SHOULDER SCREW 3/8-16 x 1/2 DIA x 1/2 LG 2
E12483 FLAT HEAD SCREW 10-32 x 5/8 LG 8
E12693 DECAL, BIG BERTHA 1
E81063 NYLOC HEX NUT 5/16-18 ZINC 4
E81066 SPLIT LOCK WASHER .375 4
E81067 LOCK WASHER 5/16 10
E81089 HEX HEAD BOLT 5/16-18 x 3/4 LG 14
E83629 HEX HEAD BOLT 3/8-16 x 1-1/4 LG 2
E86125 HEX HEAD BOLT, 10-32 x 1.00 LG 3
E88314 HANDLE SUPPORT LEFT 1
E88315 HANDLE SUPPORT RIGHT 1
E88320 EXTREME STRIP FRAME 30 ASSEMBLY 1
E88323 FRONT ACCESS PANEL 1
PART
NUMBER
DESCRIPTION QTY.
E81088 NYLOC JAM NUT 1/2-13 1
E86118 3 INCH SWIVEL CASTER 1
E87989
TRANSPORT WHEEL
BRACKET 1
E87990 DETENT PIN 3/8 x 4.0, RING 2

20
MAIN DRIVE SYSTEM
E12447
E86232
E10117
E11289
E12400
E12409
E11417
E10598
E12459
E12406
E11350
E11345
E12434
E11501
E11501
E81064
E81078
ITEM NO.
PART
NUMBER
Description QTY.
1 E10117 Washer, 7/16" Split Lock, Zinc 1
2
E10598 Screw 7/16"-20 x 1.750 Hex Head, Grade 5, Zinc 1
3
E11289 Key 1/4" x 1/4" x 1.500" 1
4
E11345 Belt, B44 V-Belt, 44" 1
5
E11350 Pulley, BK90H - 8.75 OD 1
6
E11417 Tensioner Large For Engine 1
7
E11501 Washer, 7/16" USS, Zinc 4
8
E12400 Bushing, QT 25mm Taper Lock 1
9
E12406 Screw, 1/2"-13 x 1.750 Hex Head, Grade 5, Zinc 1
10
E12409 Washer, 1/2" Split Lock, Zinc 1
11
E12434 Clutch, Centrifugal 1750 RPM 4" Dia. 1
12
E12447 Washer, 7/16" SAE, Zinc 1
13
E12459 Key 8mm x 7mm x 30mm 1
14
E81064 Screw, 1/4"-20 x 0.750 Hex Head, Grade 5, Zinc 2
15
E81078 Washer, 1/4" Split Lock, Zinc 2
16
E86232 Spacer, Clutch Strip Kaw Top 1.000 ID x 0.470 L 1