BETTCHER INDUSTRIES Quantum Flex X360 User manual

Operating Instructions & Parts List for the
Manual# 107334
Issued: June 22, 2018
TMC# 818
For Assistance:
e-mail: [email protected]
BETTCHER INDUSTRIES INC.
6801 State Route 60
Birmingham, OH 44889
U.S.A.
Phone: [phone]
Phone: [phone]
Fax: [phone]
www.bettcher.com/quantumflex
COMPANY CONFIDENTIAL

Page i
Information in this document is subject to change without notice.
No part of this document may be reproduced or transmitted in any form or any means, electronic
or mechanical, for any purpose, without the express written permission of Bettcher Industries Inc.
Written permission to reproduce in whole or part is herewith granted to the legal owners of the
Quantum Flex® Trimmers with which these Operating Instructions have been supplied.
Operating Instructions in other languages are available on request. Additional copies of
Operating Instructions are available by calling or writing your Regional Manager, or by
contacting:
BETTCHER INDUSTRIES, INC.
6801 State Route 60
Birmingham, OH 44889
U.S.A.Telephone: [phone]
(In The U.S.A.): 800/321-8763
Fax: [phone]
http://www.bettcher.com
Copyright © 2018 By Bettcher Industries, Inc.
All Rights Reserved.
Original Instructions
The Information Provided In These Operating Instructions Is
Important To Your Health, Comfort And Safety.
For Safe And Proper Operation, Read This Entire Manual
Before Using This Equipment.
COMPANY CONFIDENTIAL

Table of Contents
Section 1 ...............Safety
Section 2 ...............Designated Use
Section 3 ...............Installation
Section 4 ...............Instructions for Operation
Section 5 ...............Maintenance
Section 6 ...............Cleaning
Section 7 ...............Service Parts
Section 8 ...............Contact and Document Information
COMPANY CONFIDENTIAL

COMPANY CONFIDENTIAL

Safety
Manual No. 107334 Safety 1-1
June 22, 2018 Operating Instructions and Parts List for the Quantum Flex® Trimmer
Section 1 Safety
CONTENTS OF THIS SECTION
Signal Words & Signal Word Panels .......................................................................................1-2
Safety Symbols .......................................................................................................................1-3
Safety Recommendations and Warnings ................................................................................1-4
Safety Features .......................................................................................................................1-6
Ergonomic Features ................................................................................................................1-6
Noise and Vibration Levels ......................................................................................................1-6
WARNING
The information provided in these operating instructions is important to
your health, comfort and safety. For safe and proper operation, read this
entire manual before using this equipment.
Please read and save these instructions. Read carefully before
attempting to assemble, install, operate or maintain this product. Protect
yourself, others and equipment by observing all safety information.
Failure to comply with instructions could result in personal injury and/or
damage to the equipment. Any use in applications other than those for
which the equipment was designed and built may result in equipment
damage and/or serious injuries.
Retain this manual for future reference. Be thoroughly familiar with the
controls and proper use of this equipment.
The manufacturer assumes no liability for any unauthorized changes in
operating procedures or for unauthorized changes or modifications made
to the design of the machine or any factory-installed safety equipment,
whether these changes are made by the owner of this equipment, by his
employees, or by service providers not previously approved by Bettcher
Industries, Inc.
COMPANY CONFIDENTIAL

Safety
1-2 Safety Manual No. 107334
Operating Instructions and Parts List for the Quantum Flex® Trimmer June 22, 2018
SIGNAL WORDS & SIGNAL WORD PANELS
The signal word definitions provided, comply with the American National Standard for Product Safety
Information in Product Manuals, Instructions, and Other Collateral Materials (ANSI Z535.6-2011).
This technical manual is printed in black and white.
DANGER
Indicates a hazardous situation that, if not avoided, will result in death or
serious injury.
(The signal word Danger is in white letters on a safety red background)
WARNING
Indicates a hazardous situation that, if not avoided, could result in death
or serious injury.
(The signal word WARNING is in black letters on a safety orange
background)
CAUTION
Indicates a hazardous situation that, if not avoided, could result in minor
or moderate injury.
(The signal word CAUTION is in black letters on a safety yellow
background)
NOTICE
Indicates information considered important, but not hazard-related (e.g.
messages relating to property damage).
(The signal word NOTICE is in italicized, white letters on a safety blue
background)
COMPANY CONFIDENTIAL

Safety
Manual No. 107334 Safety 1-3
June 22, 2018 Operating Instructions and Parts List for the Quantum Flex® Trimmer
SAFETY SYMBOLS
Symbols are harmonized with ANSI Z535.4 and ISO 3864-2 standards. Warning symbols are presented on a
safety yellow background. Mandatory action symbols are presented on a safety blue background.
This technical manual is printed in black and white.
The safety alert symbol indicates a potential personal injury hazard. It is
not used for messages related to property damage. The safety alert
symbol may be used alone or in conjunction with a signal word in a
signal word panel
Danger of electrical shock
Blade hazard, keep hands clear
Read operator's manual
Protective safety gloves must be worn
COMPANY CONFIDENTIAL

Safety
1-4 Safety Manual No. 107334
Operating Instructions and Parts List for the Quantum Flex® Trimmer June 22, 2018
SAFETY RECOMMENDATIONS AND WARNINGS
WARNING
The manufacturer assumes no liability for any unauthorized changes in
operating procedures or for unauthorized changes or modifications made
to the design of the machine or any factory-installed safety equipment,
whether these changes are made by the owner of this equipment, by his
employees, or by service providers not previously approved by Bettcher
Industries, Inc.
Use only replacement parts manufactured by Bettcher Industries, Inc.
Use of substitute parts will void the warranty and may cause injury to
operators and damage to equipment.
The use of parts other than those listed in the parts list for the specific
model may cause blade lock-up, resulting in an unsafe operating
condition.
WARNING
Sharp blades may cause cut injury!
For proper protection of hands, a protective glove should be used when
operating this equipment and during the handling of blades. Metal mesh
gloves are recommended for the free hand.
Keep hands away from moving blade.
WARNING
To avoid personal injury, always disconnect the power cord before
performing any adjustments, disassembly/assembly, troubleshooting or
cleaning.
All electrical repairs should be completed by a qualified electrician or
approved service provider.
Always turn off the Whizard® drive unit and place the handpiece in the
hanger bracket. Never lay the handpiece down on the workstation or let it
hang free by the driveline or flexshaft and casing assembly. Never place
the handpiece in the hanger while the blade is still revolving.
Always disconnect the power and remove the tool from the driveline or
flexshaft and casing assembly prior to servicing.
COMPANY CONFIDENTIAL

Safety
Manual No. 107334 Safety 1-5
June 22, 2018 Operating Instructions and Parts List for the Quantum Flex® Trimmer
SAFETY RECOMMENDATIONS AND WARNINGS (CONTINUED)
WARNING
If at any time this machine does not appear to operate normally or
exhibits a marked change in performance, it should be immediately shut
down, unplugged, and tagged as “UNSAFE” until such time as proper
repairs are made and the machine again operates normally.
WARNING
Avoid use of this machine in standing water.
WARNING
Long or repeated use of various power tools vibrating excessively is
suspected of contributing to certain hand, wrist or forearm disorders in
susceptible individuals. If excessive vibration occurs, it is an indication
that there are worn parts that need replacement.
If your Quantum Flex® Trimmer develops unusual vibration,
do not continue to use it without first undertaking corrective action as
outlined in the troubleshooting guide in this operating instruction.
NOTICE
Whizard® Series II flexshaft and casing assemblies are not compatible
with Quantum Flex® Tools. Whizard® Series II flexshaft and casing
assemblies must be converted prior to use with Quantum Flex® tools.
COMPANY CONFIDENTIAL

Safety
1-6 Safety Manual No. 107334
Operating Instructions and Parts List for the Quantum Flex® Trimmer June 22, 2018
SAFETY FEATURES
All Quantum Flex® tools have been designed for use with an optional disconnect which will stop
blade rotation when the trigger/lever is released. This trigger/lever has been designed in such a
way that minimal grip force is required for operation, using three fingers.
ERGONOMIC FEATURES
Small, Medium, and Large Handle sizes are available to help improve the operator's grip and
comfort. Fitting the correct size handle to the worker's hand is a very important step. Quantum
Flex® tools can be configured in both right and left handed configurations.
Optional Thumb Support - An adjustable thumb support is available to ensure a proper and
comfortable fit while providing added control and stability of the tool during use.
Whizard® Micro- Break Hand Strap - This strap has been designed to allow the user to relax the
fingers between work cycles while maintaining control of the trimmer. This is beneficial to the
operator to reduce exposure to mechanical stresses.
NOISE AND VIBRATION LEVELS
Forces applied by the worker are greatly reduced via the drive motor and limited to guiding the
rotating knife blade.
The noise emission value is less than 79 dB(A)
Vibration of the handpiece is less than 1.1 m/sec2
No negative side effects have been reported
COMPANY CONFIDENTIAL

Designated Use
Manual No. 107334 Designated Use 2-1
June 22, 2018 Operating Instructions and Parts List the Quantum Flex® Trimmer
Section 2 Designated Use
CONTENTS OF THIS SECTION
Designated Use .......................................................................................................................2-2
Machine Specifications ............................................................................................................2-2
Recommended Operation .......................................................................................................2-3
Function ..................................................................................................................................2-8
WARNING
The manufacturer assumes no liability for any unauthorized changes in
operating procedures or for unauthorized changes or modifications made
to the design of the machine or any factory-installed safety equipment,
whether these changes are made by the owner of this equipment, by his
employees, or by service providers not previously approved by Bettcher
Industries, Inc.
Use only replacement parts manufactured by Bettcher Industries, Inc.
Use of substitute parts will void the warranty and may cause injury to
operators and damage to equipment.
The use of parts other than those listed in the parts list for the specific
model may cause blade lock-up, resulting in an unsafe operating
condition.
COMPANY CONFIDENTIAL

Designated Use
2-2 Designated Use Manual No. 107334
Operating Instructions and Parts List the Quantum Flex® Trimmer June 22, 2018
DESIGNATED USE
The Quantum Flex® Trimmers are specifically designed for use with the Whizard Quantum® Drive Unit,
Whizard® Ultra Drive Unit and the Whizard® UN-84 Drive Unit. They are used for removal of fat and
tissue, the recovery of lean meat from fat and as a universal cutting tool in the meat industry.
WARNING! Any use in applications other than those for which the Quantum Flex® Trimmer was
designed and built may result in serious injuries.
MACHINE SPECIFICATIONS
Quantum Flex® Trimmers are highly effective for use in the meat industry, designed with the highest
possible standards for safety, ergonomics and production. These versatile machines, with their carefully
engineered and durable cutting edge, bring uniformity and consistent yield control to all operations. This
Operating Instruction covers the following models:
.
MODEL USE
X350 Bone Trimmer
X360 Bone Trimmer
X440 Bone Trimmer
X500 Bone Trimmer
X500A Bone Trimmer
X505 Defatting Machine
X564 Bone Trimmer
X620 Bone Trimmer
X620A Bone Trimmer
X625 Defatting Machine
X750 Bone Trimmer
X850 Defatting Machine
X880 (B & S) Primal Fat Shaper
X1850 Defatting Machine
X1880 Primal Fat Shaper
X1000 Defatting Machine
X1300 Primal Fat Shaper
X1400 Ham Finisher
X1500 Skinning Machine
COMPANY CONFIDENTIAL

Designated Use
Manual No. 107334 Designated Use 2-3
June 22, 2018 Operating Instructions and Parts List the Quantum Flex® Trimmer
RECOMMENDED OPERATION
Quantum Flex® Trimmers are made for several recommended operations. Ensure that you are using the
correct tool for your specific application. The following recommendation list is not intended to be a total
and comprehensive listing, but is offered as a guide. Additional applications are possible.
Model X350 / X360
Model X440
Model X500 / X500A
Model X505
BEEF KILL / OFFAL POULTRY PORK KILL / OFFAL
Cartilage removal
Liver spotting
Bone trimming
Strip intestine
Turkey: breast, necks, thighs,
cage
Chicken backs
Oil sacks
Button bones
Bone trimming
Spotting livers / Removing gall sacks
POULTRY
Chicken wing drop
Chicken thigh deboning
Turkey thigh/knuckle deboning
POULTRY PORK KILL PORK CUT
Turkey thigh knuckles
INDUSTRIAL
Foam Industry
Trim pork snouts
Trim pork trachea
Trim pork heads
Remove lean from neck bones
of heavy hogs
Remove tails from heavy hogs
Removing 99% picnic muscle
from bellies
Removing pork tenderloins
POULTRY BEEF BONING/FABRICATION
Turkey thigh trim Removing lean from fat generated in fabrication
COMPANY CONFIDENTIAL

Designated Use
2-4 Designated Use Manual No. 107334
Operating Instructions and Parts List the Quantum Flex® Trimmer June 22, 2018
RECOMMENDED OPERATION (CONTINUED)
Model X564
Model X620 / X620A
PORK KILL
Remove Tenderloin
Mark Tenderloin
BEEF KILL / OFFAL POULTRY PORK KILL / OFFAL
Removing lean from heads
De-veining livers
Removing lean from turkey
carcasses
Removing lean from turkey
necks
Removing oil sacks
Removing eyelids
Cleaning stick wounds
Removing eardrums
Removing lean from heads
Spotting livers / removing gall
sacks
BEEF BONING / FABRICATION PORK CUT
Removing lean from bones, especially:
Neck bones - atlas bones
Chine bones from strips or rib eyes
Pelvic bones / aitch bones
Rib cages
Blade bones
Strip bones
Feather bones
Trimming neck bones
Removing lean from bones
Removing tails
COMPANY CONFIDENTIAL

Designated Use
Manual No. 107334 Designated Use 2-5
June 22, 2018 Operating Instructions and Parts List the Quantum Flex® Trimmer
RECOMMENDED OPERATION (CONTINUED)
Model X625
Model X750
Model X850 / X1850
Model X880-B / X1880 With Adjustable Depth Gauge
BEEF POULTRY PORK
Upgrading Retrim Fat trimming of turkey thighs
Trimming of turkey skins
Fat trimming of pork loins
FOAM INDUSTRY PORK KILL PORK CUT
Remove defects
Flash trimming
Remove cheek meat
Remove blood clots from jowls
Remove diaphragm lean
Removal of picnic hearts
BEEF POULTRY PORK PROCESSING
Recover lean from fat
Trim lean from rib caps
Trim beef tripe
Defatting turkey skins
Defatting turkey thighs
External ham defatting
Internal ham defatting
Defat pork loins
Remove oyster meat
Pork Kill
Removing leaf lard
BEEF BONING/FABRICATING
Removing dirt and hair
Slaughter floor
Prior to loading
Upon receiving
Prior to fabrication
Final trim on primal fat shaping
COMPANY CONFIDENTIAL

Designated Use
2-6 Designated Use Manual No. 107334
Operating Instructions and Parts List the Quantum Flex® Trimmer June 22, 2018
RECOMMENDED OPERATION (CONTINUED)
Model X880-S / X1880 with adjustable depth gauge
Model X1000
Model X1300
HOG KILL / HOT CUT / HAM
PROCESSING
TOP ROUNDS / BOTTOM
ROUNDS / BRISKETS /
CUBE STEAK MATERIAL
TURKEY
Remove skin or hair patches
Trimming pork loins and
Canadian backs
Internal and external defatting of
hams
Removing membranes and light
fat covering
Defatting turkey thighs
HOG CUT BEEF SLAUGHTER
Defat hams, picnics and butts
Removing lean from:
Picnic Face - Fat Backs
Clear Plates - Bootjack
Jowls shoulder end of belly
Belly (Wire muscle - Pickle pocket)
Plate Trim
Defatting hot beef externally and internally
Kidney fat, heart fat, pelvic fat and cod fat
BEEF KILL BEEF BONING /
FABRICATION HAM BONING
Pizzle cord removal
Removing external fat
Primal Fat Shaping:
Strips
Sirloin Butts
Ribs
Defat navels (Pastrami)
External defat of hams
External defat of pork
shoulders
COMPANY CONFIDENTIAL

Designated Use
Manual No. 107334 Designated Use 2-7
June 22, 2018 Operating Instructions and Parts List the Quantum Flex® Trimmer
RECOMMENDED OPERATION (CONTINUED)
Model X1400 with adjustable depth gauge
Model X1500 with adjustable depth gauge
PORK PROCESSING BEEF PROCESSING
Defatting:
- Whole hams
- Shoulders
- Canadian Backs
Removing beater marks
Scraping leaf lard
Carcass hair & dirt removal
Defatting:
- New York strips & sirloin butts
- Rounds and ribeyes
PORK PROCESSING BEEF SLAUGHTER
Removing skin patches from bellies
Defatting:
- Whole hams
- Pork loins
Defatting hot beef externally
Hair and dirt removal
COMPANY CONFIDENTIAL

Designated Use
2-8 Designated Use Manual No. 107334
Operating Instructions and Parts List the Quantum Flex® Trimmer June 22, 2018
FUNCTION
Quantum Flex® Trimmers are durable and efficient, promoting higher yields for meat and poultry
trimming. Quantum Flex® Trimmers are superbly designed for ease of handling while reducing
operator fatigue.
A vertically hung motor drives a flexible shaft. The flexible shaft drives a rotating blade in the
handpiece via a gear and pinion. Forces applied by the worker are greatly reduced via the drive
motor and limited to guiding the rotating knife blade.
COMPANY CONFIDENTIAL

Unpacking and Installation
Manual No. 107334 Unpacking and Installation 3-1
June 22, 2018 Operating Instructions and Parts List for the Quantum Flex® Trimmer
Section 3 Unpacking and
Installation
CONTENTS OF THIS SECTION
Contents ..................................................................................................................................3-2
Work Station ............................................................................................................................3-3
Optional Thumb Support and Handle Adjustment ...................................................................3-4
Optional Whizard® Micro-Break Hand Strap and Adjustment .................................................3-7
Optional Disc Gauge or Depth Gauge Installation ..................................................................3-8
Optional Post Handle Kit .........................................................................................................3-9
Attaching Quantum Flex® Trimmer to the Whizard Quantum® Driveline or Whizard® Flexshaft and
Casing Assembly ..................................................................................................................3-10
The Disconnect Casing .....................................................................................................3-10
Non-Disconnect Models .................................................................................................... 3-11
Attaching Whizard Quantum® Driveline to the Whizard Quantum® Drive Unit ......................3-12
Attaching the Whizard® Flexshaft and Casing Assembly to the Whizard® UN-84 or Whizard® Ultra
Drive Unit ..............................................................................................................................3-12
Preparation for Operation ......................................................................................................3-13
COMPANY CONFIDENTIAL

Unpacking and Installation
3-2 Unpacking and Installation Manual No. 107334
Operating Instructions and Parts List for the Quantum Flex® Trimmer June 22, 2018
CONTENTS
The following parts are included with each Quantum Flex® Trimmer. Please check when
unpacking and advise your local Bettcher Industries representative if the delivery is incomplete.
Models: X350, X360, X440, X500, X500A, X505, X564, X620, X620A,
X625
Models: X750, X850, X880, X1850, X1880, X1000, X1300, X1400 and
X1500
PART
NUMBER DESCRIPTION QTY
100642 Whizard® Special Steel 1
102609 13.5 oz. Cartridge of Whizard Quantum® High Performance
Grease
1
107334 Operating Instructions & Spare Parts List 1
PART
NUMBER DESCRIPTION QTY
100642 Whizard® Special Steel 1
102609 13.5 oz. Cartridge of Whizard Quantum® High Performance
Grease
1
107334 Operating Instructions & Spare Parts List 1
COMPANY CONFIDENTIAL