BFI Automation HT100 User manual

Original Operating Instructions
Type:
Document No.:
BFI Automatio
Original Operating Instructions
Terminal HT100
for CFC 100
Type:
HT 100
Document No.:
BA HT100 EN Rev
2
BFI Automatio
n Mindermann GmbH
Eggerscheidter Str. 57
D-40883 Ratingen, Germany
Tel. [phone]
Fax [phone]
http://www.bfi-automation.de
Original Operating Instructions
2

Contents
i
1 General information 1-1
1.1 Foreword 1-1
1.2 Warnings 1-2
1.3 Copyright 1-3
1.4 Disposal Information 1-3
1.5 Warranty 1-4
1.6 Duties of the Operator 1-5
1.7 Liability Disclaimer 1-6
1.8 Declaration of Conformity 1-7
1.9 Manufacturer's Address 1-8
2 Safety 2-1
2.1 Intended Use 2-1
2.2 Requirements Relating to Persons 2-2
2.3 Safety Instructions 2-3
2.4 Safety Equipment 2-4
2.4.1 Basic Points 2-4
2.4.2 Safety Equipment on the HT100 Operator Terminal 2-4
2.5 Safety Instructions for Maintenance and Troubleshooting 2-5
2.5.1 Basic Points 2-5
2.5.2 Electric/Electronic Equipment 2-6
2.5.3 Check According to Industrial Safety Regulations 2-7
2.5.4 Safety Test Prior to Commissioning 2-7
3 Technical Data 3-1
3.1 General Features 3-1
3.2 Electrical, Optical and Mechanical Systems 3-1
3.3 Weight 3-2
3.4 Dimensions 3-2
4 Transport, Installation and Connection 4-1
4.1 Scope of Delivery 4-1
4.2 Packaging 4-2
4.3 Transport Regulations 4-2
4.4 Weight 4-2
4.5 Space Required 4-3
4.6 Installation 4-4
4.7 Connection 4-5
4-5
4.8 Storage 4-6
5 Description 5-1
5.1 Operator Terminal 5-1
5.1.1 The “Detector” Menu Item 5-3
5.1.2 The “Measured values” Menu Item 5-4
5.1.3 The “Off time” Menu Item 5-5
5.1.4 The “Thresholds” Menu Item 5-5
5.1.4.1 Limit Values of the Individual Thresholds 5-6
5.1.5 The “Shut down” Menu Item 5-7
5.1.6 The “Password” Menu Item 5-7

Contents
ii
5.1.7 The “Language” Menu Item 5-8
6 Menu Navigation Diagram 6-1
7 Maintenance and Care 7-1
8 Malfunctions 8-1
9 Order Data 9-1
10 Accessories Fehler! Textmarke nicht definiert.

General information
1-1
1 General information
1.1 Foreword
These operating instructions are an important aid to en-
sure the successful and safe operation of the CFC 100
compact flame controller with the HT 100 operating ter-
minal described here. They contain important instructions
on how to operate the device safely, properly and effi-
ciently. Your attention will help avoid risks, minimize re-
pair costs and downtimes and increase the reliability and
service life of the device.
All figures and drawings in these operating instructions
are provided for general illustration purposes and are not
detailed to construction standard.
The operating instructions must always be available at the
device. They must be read and applied by every person
who is tasked with working with/on the device,
e.g.:
•Operation,
•troubleshooting during the workflow,
•maintenance,
•repairs (maintenance, inspection, repairs) and/or
•transport
The operator should seek written confirmation of this.

General information
1-2
1.2 Warnings
These operating instructions use the following warnings:
A warning of this hazard level indicates an impending ha-
zardous situation.
If the hazardous situation is not avoided, it will result in
severe injury or death.
Follow the instructions in this warning to avoid the danger
of severe injury or death of persons.
A warning of this hazard level indicates a possible ha-
zardous situation.
If the hazardous situation is not avoided, it may result in
severe injury or death.
Follow the instructions in this warning to avoid the possi-
ble danger of severe injury or death of persons.

A warning of this hazard level indicates a possible ha-
zardous situation.
If the hazardous situation is not avoided, it may result in
light or moderate injuries.
Follow the instructions in this warning to avoid injuries to
persons.
A warning of this hazard level indicates possible damage
to property.
If the situation is not avoided, it may result in damage to
property.
Follow the instructions in this warning to avoid damage to
property.
A note indicates additional information that makes it easi-
er to handle the device.

1.3
1.4
General information
1.3
Copyright
These operating instructions must be treated as confide
tial. They may only be used by the group of persons a
thorized to do so. They may only be made available to
third parties with the written approval of BFI Automation.
All documents are pro
tected by copyright laws.
The dissemination and reproduction of documents, inclu
ing extracts, as well as the utilization and disclosure of
their contents are not permitted unless explicitly auth
rized. Breaches of these provisions are punishable and
incur
an obligatory payment of damages.
We reserve the right to exercise all industrial property
rights.
1.4
Disposal Information
The flame controller contains electric and electronic co
ponents and must not be disposed of as domestic waste.
The current valid
regulations in your local area must be
observed.
General information
1-3
These operating instructions must be treated as confide
n-
tial. They may only be used by the group of persons a
u-
thorized to do so. They may only be made available to
third parties with the written approval of BFI Automation.
tected by copyright laws.
The dissemination and reproduction of documents, inclu
d-
ing extracts, as well as the utilization and disclosure of
their contents are not permitted unless explicitly auth
o-
rized. Breaches of these provisions are punishable and
an obligatory payment of damages.
We reserve the right to exercise all industrial property
The flame controller contains electric and electronic co
m-
ponents and must not be disposed of as domestic waste.
regulations in your local area must be

General information
1-4
1.5 Warranty
Carefully read these operating instructions before
operating the compact flame controller!
The manufacturer accepts no liability for damage or oper-
ational stoppages resulting from the failure to observe the
operating instructions.
The operating instructions must be amended by the oper-
ator to include operating instructions arising from existing
national accident prevention and environmental protection
regulations, including information regarding supervisory
and reporting obligations to take account of operational
anomalies, e.g. regarding work organization, workflows
and deployed personnel.
In addition to the operating instructions and binding acci-
dent prevention regulations valid in the country and place
of use, the recognized technical rules for safe and profes-
sional work must also be observed.
The warranty is invalidated e.g. as a result of:
•improper use
•use of inadmissible operating material
•incorrect connection
•preparatory works that do not form part of the delivery
and service scope
•the failure to use genuine spare parts and accessories
•modifications that are not agreed with BFI Automation
•the failure to carry out prescribed maintenance work
We recommend that the operator agrees a service con-
tract with BFI Automation. This ensures that the device
and the settings are regularly checked by our service per-
sonnel and that the required wear and replacement parts
are available without long delivery times.

General information
1-5
1.6 Duties of the Operator
The CFC 100 compact flame controller may present risks
if it is operated improperly or in an improper state.
The operator must only operate the device in a flawless
condition. Hazard areas arising between BFI devices and
on-site installations must be secured by the operator.
The operator must appoint and instruct responsible per-
sons:
•Only deploy trained or instructed personnel.
•The responsibilities of personnel assigned to opera-
tional, setup, maintenance and repair work must be
clearly defined!
•Regularly check the safety and hazard awareness in
the working procedures of personnel in accordance
with the operating instructions.
•Before starting work, the personnel charged with oper-
ating the device must have read and understood the
operating instructions and, in particular, the chapter en-
titled “Safety” as well as the applicable regulations.
•The operating instructions and applicable regulations
must be stored in such a way that they are accessible
to the operating and maintenance personnel.
•Define the responsibility of the device operator and au-
thorize him to reject instructions from third parties that
contravene safety!
In addition to the operating manual, the generally applica-
ble legal and other binding regulations for accident pre-
vention and environmental protection must be observed
and ensured.

General information
1-6
1.7 Liability Disclaimer
All of the technical information, data and instructions for
operation contained in these operating instructions cor-
respond to the state of the art at the time of printing and
are provided based on our previous experience and in-
sights to the best of our knowledge.
We reserve the right to make technical changes as part of
the ongoing development of the compact flame controller
described in these operating instructions. No claims can
be derived from the information, illustrations and descrip-
tions contained in these operating instructions.
We accept no liability for damage and operational stop-
pages resulting from operating errors, non-adherence to
these operating instructions or improper repairs. We ex-
pressly point out that only genuine replacement parts and
accessories that have been approved by us may be used.
This applies accordingly to the assemblies used from oth-
er manufacturers.
The installation and use of unapproved spare parts and
accessories and any unauthorized modifications and
changes are not permitted for safety reasons and shall in-
validate any liability on the part of BFI Automation for re-
sulting damage.
BFI Automation is liable for any faults or omissions on our
part, excluding additional claims arising in the context of
the warranty obligations outlined in the contract. Compen-
sation claims are excluded, notwithstanding any legal ar-
gument upon which they might be based.
Translations are provided to the best knowledge of the
translator. We cannot accept liability for errors in the
translation, regardless of whether the translation was pro-
vided by us or on our behalf. Only the original text is bind-
ing.
The written descriptions and illustrations do not necessari-
ly correspond to the scope of delivery or a possible order
of spare parts. The drawings and diagrams are not to
scale.

General information
1-7
1.8 Declaration of Conformity
BFI Automation Mindermann GmbH
Eggerscheidter Straße 57
D - 40883 Ratingen, Germany
Declaration of Conformity
According to EU Directives
We declare herewith that the flame monitoring system de-
scribed below conforms by virtue of its design and con-
struction and in the version placed on the market by us to
the basic safety requirements of the following EU direc-
tives:
Low Voltage Directive 2006/95/EC
EMC Directive 2004/108/EC
This declaration of conformity is the result of a test con-
ducted by BFI Automation in accordance with European
requirements.
In the event of a change to the system that is not agreed
with us, this declaration shall be rendered invalid.
Description of the system: HT 100 operator terminal for CFC 100
Device designation: HT 100
Directives: 2006/95/EC, formerly 73/23/EEC
2004/108/EC, formerly 89/336/EEC
Applied standards: EN 55022, EN 61000-4, EN 60730
EN 298:2012-11
EN 50156-1
EN 60664-1
IEC 61511
Date/signature: 04.12.2008
J.
-
M. Mindermann
Capacity of signatory: Managing Director

General information
1-8
1.9 Manufacturer's Address
BFI Automation Mindermann GmbH
Eggerscheidter Straße 57
D-40883 Ratingen, Germany
Tel. [phone]
Fax [phone]
E-mail: [e-mail]
Internet: www.bfi-automation.de

Safety
2-1
2 Safety
2.1 Intended Use
The HT 100 operator terminal is used exclusively to pa-
rameterize the CFC 100 compact flame controller.
Danger from inappropriate use!
Danger can result from the improper use of the device
and/or use of the device for a purpose other than its in-
tended purpose.
The device must only be used for its intended purpose.
Observe the procedures described in the operating in-
structions.
The manufacturer/supplier accepts no liability for damage
arising from improper use. The risk is borne entirely by
the user/operator.

Safety
2-2
2.2 Requirements Relating to Persons
Work on/with the device may only be carried out by per-
sons who are authorized to do so based on their training
and qualifications. In addition, these persons must also be
authorized by the operator to carry out such work.
Personnel to be trained, taught and instructed or person-
nel undergoing general training must only be allowed op-
erate the device under the continuous supervision of an
experienced person!
Persons who are under the influence of drugs, alcohol or
medication that influences their ability to react are not
permitted to work on the device.
Connection, setup, maintenance and repair work may on-
ly be carried out by trained specialists.
This device can pose dangers if used improperly by un-
trained personnel or if used for a purpose other than its in-
tended purpose.
In addition to the operating manual, the generally applica-
ble legal and other binding regulations for accident pre-
vention and environmental protection as well as all gener-
al safety and health requirements must be observed. The
operator is required to instruct his personnel accordingly.

Safety
2-3
2.3 Safety Instructions
Note the following instructions regarding accident preven-
tion when operating the HT 100 operating terminal:
Only operate the device in a technically flawless state!
•Do not remove or disable safety equipment.
•Prior to use, check the device for external signs of
damage and defects! Any changes that occur (includ-
ing changed in operating behavior) must be reported
immediately to the responsible office/person! If neces-
sary, shut down and secure the device immediately!
•Have adjustment and/or maintenance work performed
by authorized technical specialists.
•Worn or damaged parts must be replaced.
•Only use suitable maintenance tools.
•After all repair work, attach all safety equipment and
carry out electrical and mechanical checks.
•Note the procedures for switching on and off as well as
the control displays in accordance with the operating
instructions!
•Before switching on the device, make sure that it can-
not pose a danger to anybody else!
•The operator must ensure that the device is only oper-
ated in a technically flawless state and that all relevant
safety requirements and regulations are observed.
•Keep the operating instructions ready to hand in the vi-
cinity of the device.
•The failure to observe the safety instructions in these
operating instructions can lead to damage to property,
personal injury or even death.

Safety
2-4
2.4 Safety Equipment
2.4.1 Basic Points
Check that all safety equipment and locks on the device
are in a safe condition.
Only operate the device if all safety equipment is fitted
and functioning properly! The operator or user of the
compact flame controller is responsible for ensuring that
the device is operated properly!
To protect the operating personnel, warning/hazard signs
are attached to the device. Observe these signs.
Damaged or illegible warning/hazard signs must be re-
placed immediately.
2.4.2 Safety Equipment on the HT100 Operator
Terminal
The compact flame controller is equipped with the follow-
ing safety equipment:
•Housing (protection against accidental contact)

Safety
2-5
2.5 Safety Instructions for Maintenance and
Troubleshooting
2.5.1 Basic Points
•Observe the intervals for recurring checks/inspections
prescribed or specified in the operating instructions!
•Workshop equipment appropriate to the task in hand is
absolutely necessary in order to carry out maintenance
work.
•Work on electrical equipment in the system may only
be carried out by a qualified electrician or by trained
persons working under the direction and supervision of
an electrician in accordance with the electrical engi-
neering rules.
•The adjustment, maintenance and inspection activities
and intervals prescribed by BFI Automation, including
information concerning the replacement of parts/part
components, must be observed! These activities may
only be performed by authorized technical specialists.
•Inform the operating personnel before carrying out
specific tasks and maintenance work! Appoint a super-
vising official!
•The cable must be isolated from the power supply be-
fore any work is carried out on the connector.
•Tighten any screw connections loosened during main-
tenance and repair work!
•Safety equipment that is disassembled to facilitate
maintenance and repair work must be refitted and
checked immediately on completion of the mainten-
ance and repair work.
•Ensure the safe and environmentally-sound disposal of
spare parts!
•Only spare parts manufactured or approved by BFI Au-
tomation may be used.

Safety
2-6
2.5.2 Electric/Electronic Equipment
Danger to life due to electric current
Contact with live lines or components poses a danger to
life!
Before commencing work on electric installations, isolate
the compact flame controller from the power supply!
Work on electric/electronic components/groups may only
be carried out by qualified electricians in accordance with
the electrical engineering rules.
Important Rules of Behavior
•Check the device regularly. Eliminate any defects or
malfunctions immediately. Switch off the device until
the fault is eliminated.
•If work needs to be carried out on live parts, a second
person must be present who can switch off the power
supply in an emergency.
Only use voltage-insulated tools!

Safety
2-7
2.5.3 Check According to Industrial Safety Regula-
tions
If devices from different manufacturers or suppliers are
combined or installed, the operator must carry out a de-
tailed check in accordance with the applicable industrial
safety regulations and electrical engineering rules prior to
commissioning.
If any questions or issues arise, contact BFI Automation.
2.5.4 Safety Test Prior to Commissioning
Danger of injury and damage to property due to improper
handling!
Improper handling of the compact flame controller can
lead to injury, death and damage to property!
To guarantee proper operation, the compact flame con-
troller must be tested several times in all applications by
starting and stopping the burner several times. The flame
relay must switch off reliably in all cases if a flame is not
present. Conduct this test while various adjacent burners
are started and stopped and at varying boiler outputs.
This is an essential prerequisite for ensuring safe and
proper operation of the device!

Safety
2-8