Big Country Pull Pro User manual

INSTALLATION INSTRUCTIONS PULL PRO
DODGE RAM 1500 2/4 WD
23218
2009-2014
List of Parts
Ite QTY Code Description Max Torque
1 1 pc 534230AA-BA Pull pro
2 2 pcs 533244HB Main brackets
3 2 pcs 533240BA Extension bracket
4 1 set 534234AA Auxiliar y bracket
5 2 pcs 534234BA Co ple entary Auxiliar y bracket
6 2 pcs 1/2 x 1 1/4” Carriage bolt 70 Lb. Ft.
7 6 pcs 1/2” X 1 1/4” Hex head bolt ztp. 70 Lb. Ft.
8 6 pcs 1/2” Lock nut ztp. 70 Lb. Ft.
9 8 pcs 1/2” X 1 1/4” Hex head bolt
10 12 pcs 1/2” Flat washer
11 8 pcs 1/2” Flat washer ztp. 70 Lb. Ft.
12 2 pcs 1/2” Lock washer ztp. 70 Lb. Ft.
13 10 pcs 1/2” Lock nut 70 Lb. Ft.
14 2 pcs M12 x 40 Hex head bolt ztp. 70 Lb. Ft.
Required Tool:
A. 9/16” Socket & wrench
B. 34” Socket & wrench
C. 7/16” Socket & wrench
D. 17 Socket & wrench
E. 1/2” Socket & wrench
F. Flat screwdriver
G. Extension to ratchet
H. ratchet
1. Before beginning the installation read all instructions thoroughly and verify that all hardware is
accounted for. if there are any listed parts issing, please notify your distributor i ediately.
2. To aintain and care this product keep it clean and do not use abrasive cleaners or polish waxes. It
is reco ended to use only non-abrasive auto otive wax such as pure carnauba to avoid scratches
and rust.
3. The approxi ate installation ti e is 45 in.
45 in. 45 in.
45 in.
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PHOTO
PHOTO PHOTO
PHOTO 5
55
5
4.Position the extension bracket fro behind the bu per through the openning as shown PHOTO 3.
Place ain bracket over the studs and secure the bracket to the fra e using the (2) factory nuts
before re oved and ( 1 ) M12x40 hex head bolt, 1/2" flat and lock washers. Do not tighten. PHOTO 4.
M12x40
hex bolt
1/2x1 1/4"
hex Bolt
Ext. bracket
comes out
Tow Hook and
plastic cover.
Auxiliary bracket
comes out
NOTE:
OTE: OTE:
OTE: The center channel/tube is installed in the lower position, if you install a winch higher than 11"
you can raise the central channel/tube to the next holes position.
2. If vehicle has factory tow hooks you ust re ove the . If vehicle has not factory tow hooks you
ust re ove the plastic cover fro the bu per. PHOTO 1.
NOTE:
NOTE:NOTE:
NOTE: Tow hooks or plastic cover will not be reinstalled.
3. Locate the nuts and studs that secure the bu per bracket to the fra e rail. Re ove the
(2) lower nuts. PHOTO 2.
PHOTO
PHOTO PHOTO
PHOTO 3
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3PHOTO
PHOTO PHOTO
PHOTO 4
44
4
PHOTO
PHOTO PHOTO
PHOTO 1
11
1PHOTO
PHOTO PHOTO
PHOTO 2
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2

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PHOTO 8
PHOTO 8PHOTO 8
PHOTO 8 PHOTO 9
PHOTO 9PHOTO 9
PHOTO 9
6. Position through the upper opening of the front bu per the auxiliary bracket by lifting up a little
the plastic cover of the bu per as scen at. PHOTO 8.
7. Attach the auxiliary bracket to the co ple entary auxiliary bracket using a 1/2 x 1 3/4” carriage
head bult, flat washer, lock washer, and hex nut hand thighten. PHOTO 9.
5. Re uve the upper factory nut fro the fra e end plate. Place the co ple entary auxiliary bracket
attach using the nut re oved. PHOTO 6 and 7
PHOTO 7
PHOTO 7PHOTO 7
PHOTO 7
PHOTO 6
PHOTO 6PHOTO 6
PHOTO 6

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PHOTO 10
PHOTO 10PHOTO 10
PHOTO 10 PHOTO 11
PHOTO 11PHOTO 11
PHOTO 11
9. Install the brush guards to the center grille using the 3/8 x 1 1/4" button allen bolts, flat washers and
lock nuts.
10.Align the Pull Pro then tighten all bolts, fro botto to up. Place the radiator cover.
11. Periodically check your product because it ay need a bolts re-tighten.
9. Attach the pull pro to the extension bracket using 1/2 x 1 1/4” hex head bolts, flat washer and
lock nuts. PHOTO 10.
Secure the pull pro to the auxiliary bracket with 1/2 1 1/4” hex head bolts, fat washer, lock washer
and hex nut. PHOTO 11