Big Lift Big Joe E30 User manual

OPERATOR’S MANUAL
Big Lift LLC
www.bigjoeforklifts.com Manual Part No. 901634
08/02/2018
POWERED
PALLET TRUCK
U.S. Patent Nos. D739,112; D770,719; D770,720;
8,540,213; 8,833,736; 9,079,754; D692,202;
D692,203; D692,204 and D767,236

1
FOREWORD
As a lift truck operator, you are
responsible for a machine that is use-
ful, powerful, and can be hazardous if
not operated as described. Your Big
Lift LLC truck may weigh more than
some cars, depending on the model.
Observing and practicing the safety
warnings in this manual cannot be
overemphasized. Just knowing the
warnings, however, is no substitute for
common sense. Focusing on the task
at hand will, in almost all cases, pre-
vent accidents. Think of the truck as
your own. In this way you will learn its
capabilities and limitations.
This manual is intended to remain
with the truck at all times as a handy
reference guide to operation. Detailed
maintenance procedures are found in
the parts and service manual for the
specific truck model, and are to be
performed only by a qualified techni-
cian. For further information on
obtaining a complete parts and ser-
vice manual, see page 21 of this man-
ual.
The operator who knows his truck will
learn to spot problems as they
develop. This is accomplished by per-
forming the Daily Checks and report-
ing any problems to the designated
authority.
TABLE OF CONTENTS
SAFETY SYMBOLS..............................................................................................2
GENERAL DESCRIPTION....................................................................................2
NAME PLATE AND WARNING DECAL ...............................................................2
LOAD CAPACITY..................................................................................................6
BEFORE OPERATION..........................................................................................7
INSTRUMENTS AND CONTROLS.......................................................................9
OPERATION........................................................................................................11
Forward and Reverse Travel and Speed Control ...............................11
Steering..................................................................................................11
Stopping.................................................................................................12
Parking...................................................................................................12
Battery Charging...................................................................................13
Load Handling .......................................................................................13
Moving a Disabled Truck......................................................................13
NOTICE - OBTAINING A PARTS AND SERVICE MANUAL..............................21

2
SAFETY SYMBOLS
WARNING and CAUTION are both signal words intended to alert the viewer to
the existence and relative degree of a hazard. They are both preceded by a safety
alert symbol consisting of an exclamation mark enclosed by a triangle.
A Warning indicates a hazard which could result in injury or death if proper pre-
cautions are not taken.
A Caution indicates a reminder of routine safety practices.
A prohibition slash (circle with diagonal slash through it) indicates a procedure or
action that should not be performed under any circumstances, as both personal
injury and/or damage to equipment will result.
GENERAL DESCRIPTION
Big Lift LLC Pallet trucks lift and trans-
port loads on rigid forks.
Control for steering, braking, forward
and reverse travel, horn, lift, lower and
speed control are all located on the
control handle.
Trucks in this series may vary in load
capacity, battery arrangement, and
instrumentation, depending on model
and options.
NAME PLATE AND WARNING DECAL
Name plate and warning decal loca-
tions may vary between models, but
they are always near the steering arm
within sight of the operator.
If the name plate or warning decal are
lost or damaged they should be
replaced immediately. Have your
supervisor or the designated author-
ity contact Big Lift LLC Authorized
Dealer for replacement.
The name plate shows the model
number, serial number, and truck
type. Battery type, with voltage and
minimum weight, is shown along with
information on the load capacity and
load center.
The warning decal contains warnings
which also appear, with illustrations, in
the Operating Precautions section of
this manual.

3
E30 / EZ30 Name Plate and Warning Decal Locations - Typical
D40 / EZ40 Name Plate and Warning Decal Locations - Typical
R6837

4
WPT Name Plate and Warning Decal Locations - Typical
WRT Name Plate and Warning Decal Locations - Typical
R6692
R6838

5
This truck is equipped with a battery. Read and heed the following warning plus
any other warnings located near or on the battery. An example is shown here:
WARNING:

6
LOAD CAPACITY
Do not overload truck. Check name
plate for load weight capacity and load
center information.
The load capacity depends on the
load center. The load maximum
capacity listed on the capacity plate
assumes a uniform load whose center
is at 1/2 the length of the fork and cen-
tered between the forks. The maxi-
mum load capacity is reduced when
the load center exceeds 1/2 the length
of the forks or is not centered between
the forks. The fork length and wheel-
base must be adequate for the skid or
bin to be handled.
Note that a truck undergoing speed
changes is less stable than a standing
truck. If you are not sure that the truck
can lift a certain load, consult your
supervisor or the designated authority.
Load Center
R6693

7
BEFORE OPERATION
The table on page 8 covers important
inspection points on trucks which
should be checked prior to operation.
Depending on use, some trucks may
require additional checks.
The illustration below shows a sample
formatforanOperatorChecklist,which
canbemodifiedasnecessarytofityour
operation.
Periodic maintenance of this
truckbyaQUALIFIEDSERVICE
TECHNICIAN is required.
AQUALIFIEDSERVICETECH-
NICIAN should check the truck
monthly for proper lubrication,
proper fluid levels, brake main-
tenance, motor maintenance
and other areas specified in the
parts and service manual main-
tenance section.
If the truck is found to be unsafe
and in need of repair, or contrib-
utes to an unsafe condition,
report it immediately to the des-
ignatedauthority.Donotoperate
it until it has been restored to a
safe operating condition. Do not
make any unauthorized repairs
or adjustments. All service must
be performed by a qualified
maintenance technician.
Sample of Operator Check List
WARNING:
WARNING:
WARNING:
R6235
Electric Truck
Daily Operator Check-Off List
Date
Big J oe Manufa ctur ing Co mpany
Operator
Truck No. Model No.
Dept.
Check
Tires
Load Wheels
Horn
Lift Lower Control
Need MaintenanceO.K. ( )
Shift
Hour Meter
Reading Drive Hoist
Attachment Operation
Forward & Reverse Controls
Steering
Electrical Brakes
Hydraulic Leaks, Cylinders,
Valves, Hoses, Etc.

8
Operator Checks
ITEM PROCEDURE
Transmission and hydraulic
systems Check for signs of fluid leakage.
Forks Check for cracks and damage.
Guards and load backrest Check that safety guards are properly secured
and not damaged.
Safety signs Check that warning labels, nameplate, etc.,
are in good condition and legible.
Horn Check that horn sounds when operated.
Steering Check for binding or looseness in steering
arm when steering.
Travel controls Check that speed controls on control handle
operate in all speed ranges in forward and
reverse and that belly button switch functions.
Wheels Check drive wheel for cracks or damage.
Move truck to check load wheels for freedom
of rotation.
Hydraulic controls Check operation of lift and lower to their maxi-
mum positions.
Brakes Check that brakes actuate when steering arm
is raised to upright position, and when lowered
to horizontal position.
Deadman/Parking brake Check that steering arm raises to upright posi-
tion when released and brake applies.
Battery disconnect Check that battery can be disconnected and
reconnected. Check for connector damage.

9
INSTRUMENTS AND CONTROLS
The steering arm and control handle
provide controls for steering, forward
and reverse speed control, braking,
raising and lowering the forks, and
horn. Control handles on all models
have a “belly-button” reversing switch
which reverses the direction of the
truck upon contact with the operator.
Control Handle
R6694

10
Walkie/RiderPallet Trucks havea grab
bar which also contains lift, lower and
horn controls.Detailed operating
instructionsareintheOperationsection
of this manual.
OntheWPT&WRTtrucksabatterydis-
connect is mounted near the steering
arm.Pullingthedisconnectremovesall
power from truck circuits intheevent of
an emergency.
OntheE30/EZ30and D40/EZ40push-
ingthereddisconnectplungerremoves
all power from the truck circuits in the
event of an emergency.
Grab Bar
R6803

11
OPERATION
Forward and Reverse Travel and Speed Control
Control Handle
All directional and speed controls are
located on the control handle.
Forward and reverse are controlled by
rotating the speed control lever as
shown. The lever is spring loaded to
return to neutral when released. Fur-
ther rotation in either direction will
progress the truck from slow to maxi-
mum travel speed.
To change directions or to stop the
truck, rotate the speed control lever in
the opposite direction. The truck will
come to a stop and then, unless the
controls are returned to the center
neutral position, accelerate in the
opposite direction.
Steering
Moving the control handle (which con-
nects to the steering arm) right or left
will turn the truck right or left. When
maneuvering around corners, make
square turns and be sure there is
adequate clearance.
R6694

12
Stopping
Stopthetruckasgraduallyaspossible.
Unnecessary rapid stopping could be
hazardous. Load could become unsta-
ble.
To stop the truck’s movement (forward
or reverse), raise the control handle to
theup position orpush the controlhan-
dle all the way down. In both positions,
the brake will apply. To release the
brake, just move the control handle to
the operating position.
NOTE: The steering arm gas spring
automaticallyraisesthesteer-
ing arm to the upright position
when the steering arm is
released.
CAUTION: If the control handle does
not raise immediately to
the vertical position when
released, the truck should
be placed “OUT OF SER-
VICE” until it can be
inspected by a qualified
service technician.
Parking
Whenparkingthetruck,donotobstruct
traffic lanes or aisles.
1. Park the truck in its designated
parking area.
2. Raisethesteeringarmuntilvertical
to apply the parking brake.
3. Fully lower forks.
4. Turn keyswitch to off position.
Remove key for added security.
5. OntheWPT&WRTpulloutbattery
disconnectorpushthereddiscon-
nectplungerontheE30/EZ30and
D40/EZ40.
Steering Arm Braking Positions
R6620

13
Battery Charging
Refer to DOC 245 for battery safety
and maintenance.
NOTE: Battery charging instructions
are contained in the service
manual.
Load Handling
Handle only loads arranged for
stability and always use cau-
tion. Raise and lower the load
smoothly to prevent the load
from falling.
Always be sure the load and
load center are within the
capacity of the truck. If in doubt
check the nameplate.
1. Approach the load slowly.
2. Move the truck slowly into posi-
tion so that the forks are within
pallet or skid, and the load is cen-
tered over the forks and as far
back as possible.
3. Raise the forks to lift load.
4. Lead the truck by the control han-
dle with the load trailing except
when in confined areas. Ramps
should be traveled with operator
uphill of truck when empty, or
operator downhill of truck with
load on forks standing off to side
of truck.
5. Always look in the direction of
travel. Move slowly and check
clearances when approaching
obstructions.
6. Do not make sudden starts and
stops. Operate truck smoothly
and gradually.
7. Travel slowly and squarely
around corners. Remember that
the trailing load wheels do not fol-
low the turn path of the drive
wheel. Instead they tend to cut
the corner.
8. Line up the truck with the unload-
ing area.
9. Stop the truck and check the load
alignment with surrounding
objects.
10. Be careful not to damage or
move adjacent loads and objects.
11. Lower the forks until the load is
resting on its own.
12. Move the truck back until the
forks are clear of the pallet.
Moving a Disabled Truck
Do not attempt to move a disabled
truck; notify your supervisor or proper
authority.
WARNING:
WARNING:

14
The following operating instructions appear on the truck warning decal, which is
located near the steering arm.
Do not operate this truck unless you
have been trained and authorized to do
so, and have read and understand all
warnings and instructions contained in
this operator’s manual and on this truck.
R6695
R6696
Do not operate this truck until
you have checked its condition.
Give special attention to
wheels, horn, battery, controller,
lift systems, brakes, steering
mechanism, guards and safety
devices. If you have any ques-
tions, notify your supervisor or
proper authority.

15
R6697
Walkie Pallet Trucks: Operate
truck only from walking position.
R6839
Walkie/Rider Pallet Trucks:
Keep feet within limits of truck.

16
R6699
Wear foot protection and
keep feet clear of truck.
R6701
Do not carry pas-
sengers.

17
R6702
Observe applicable traffic regulations. Yield right-of-way to pedestrians.
Slow down and sound horn at cross aisles and wherever vision is
obstructed.
R6703
Start, stop, travel, steer and brake smoothly. Slow down for turns and on
uneven or slippery surfaces that could cause truck to slide or overturn. Use
special care when traveling without load as the risk of overturn may be
greater.

18
R6704
Always look in direction of travel. Keep a
clear view, and when load interferes with
visibility, travel with load or lifting mecha-
nism trailing (except when climbing
ramps.
R6705
Use special care when operating on ramps; travel slowly, and do not angle
or turn. Travel with lifting mechanism downhill.