Gehl Dynalift 663 User manual

Dynalift®Indicator & Operation Symbols
Read Operator’s Park Brake On Horn Engine Start Electrical Safety
Manual Preheat
Fasten Seat Belt Battery Charge Fuse Engine Engine Hazard Flasher
(Circuit Breaker) Air Filter Oil Pressure
Volume - Full Volume Volume - Empty Diesel Fuel Fuel Low Head Lights
Half Full
Transmission Hydraulic Starting Aid Engine Oil Circulating Work Lights
Temperature Oil Filter Inject Pressure Fan
Clutch Engaged Clutch Low Accumulator Wiper/Washer Heater Beacon
Disengaged Pressure
4-Wheel Steer Raise Load Tilt Rearward Retract Load Air Conditioning Turn Signal
Front Wheel Lower Load Tilt Forward Extend Load Rear Wheels Hourmeter
Steer Alignment
Crab Steer Level Left Level Right Outrigger Down Outrigger Up Engine Coolant
(RH Shown) (RH Shown) Temperature
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Table of Contents
Chapter Description Page
International Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Front Cover
1Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
3Check Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
4SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
5Indicators & Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
6Operation & Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
7Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
8Service & Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
9Decal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
10 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Electrical & Hydraulic Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Standard Hardware Torque Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Load Zone Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Back Cover
IDENTIFICATION INFORMATION
Write your Gehl Dynalift Model and Serial Numbers in the space provided below.
Refer to these numbers when inquiring about parts or service from your Gehl dealer.
The Model and Serial Numbers for this machine are on a decal located inside the Operator’s Station.
663
PRINTED IN U.S.A. 1907879/AP1198
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The information in this Operator’s Manual was written to give the owner/operator assistance in preparing, adjust-
ing, maintaining and servicing of the Telescopic Boom Forklift. More importantly, this manual provides an oper-
ating plan for safe and proper use of the machine. Major points of safe operation are detailed in the SAFETY chap-
ter of this manual.
The GEHL Company asks that you read and understand the contents of this manual
COMPLETELY and become familiar with your new machine, BEFORE attempting to operate it.
Throughout this manual, information is provided which is set in italic type and introduced by the word NOTE or
IMPORTANT. Be sure to read carefully and comply with the message or directive given. Following this infor-
mation will improve your operating or maintenance efficiency, help you to avoid breakdowns or damage and
extend your machine’s life. A chart of standard hardware torques is located in the back of this manual.
A plastic container is provided on the unit for storing the Operator’s Manual. After using the manual, please return
it to the container and keep it with the unit at all times! If this machine is resold, GEHL Company recommends
that this manual be given to the new owner.
“Right” and “left” are determined from a position sitting on the seat and facing forward.
Our wide dealership network stands ready to provide you with any assistance you may require, including genuine
GEHL service parts. All parts should be obtained from or ordered through your GEHL dealer. Give complete
information about the part and include the model and serial numbers of your machine. Record the serial number
in the space provided on the previous page as a handy record for quick reference.
GEHL Company reserves the right to make changes or improvements in the design or construction of any part
without incurring the obligation to install such changes on any unit previously delivered.
Chapter 1
INTRODUCTION
907879/AP1198 2PRINTED IN U.S.A.
The GEHL Company, in cooperation with the
Society of Automotive Engineers, has adopted this
Safety Alert Symbol
to pinpoint characteristics which, if NOT
properly followed, can create a safety hazard.
When you see this symbol in this manual or on the
machine itself, you are reminded to BE ALERT!
Your personal safety is involved!
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Identification
PRINTED IN U.S.A. 3907879/AP1198
Dash Indicators
& Controls
Side Panel Seat
Controls
Telescoping
Boom
Tilt Cylinder
Dynattach®
System
(Tool Hookup)
Rear Boom
Access
Access Cover
With
Rear Lights
and
Backup
Alarm
Operator’s
Station
Engine Access
Covers Battery Fuel
Access Tank
Extend Cylinder
(Inside Boom)
Lift Cylinder Access Frame Sway
Covers Cylinder
Rear
Boom
Access
Slave
Cylinder
Auxiliary
Quick
Couplers
(Not Shown)
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Chapter 2
SPECIFICATIONS
Lifting Performance
Maximum lift capacity:
6000 lbs (2727 kg)
Maximum lift height:
27’-6” (11.43 m)
Capacity at maximum lift height:
6000 lbs (2727 kg)
Max. forward reach to load center:
23’-4” (7.0 m)
Capacity at maximum forward reach :
1500 lbs (680 kg)
Maximum below grade reach:
24” (610 mm)
Frame Leveling:
10oleft/10oright
General Dimensions
Based on standard machine equipped
with listed tires, 48” masonry carriage
and 48” pallet forks.
Recommended tire type:
13.00 x 24 10-ply
10.00 x 24 12-ply
13.00 x 24-ply steel guard
14.00 x 24 12-ply
15.00 x 19.5 12-ply (low profile)
13.00 x 24/10 PR, foam filled
13.00 x 24/12 PR, foam filled
13.00 x 24/12 PR, steel guard foam filled
14.00 x 24/12 PR, foam filled
15.00 x 19.5/12 PR, foam filled
Overall length, less forks:
17’-4” (5.3 m)
Overall width:
8’ (2.4 m)
Overall height:
7’-8” (2.3 m)
Ground clearance: 16” (406 mm)
Wheel base: 9’-10” (3.0 m)
Outside turn radius: 13’-8” (4.2 m)
Machine weight:
20,300 lbs (9,156 kg)
Instrumentation
Gauges: Fuel level, hourmeter
and coolant temperature
Monitoring lights:
Engine oil pressure, alternator,
transmission oil temperature,
brake failure
Monitoring alarms:
Park brake on
Visual indicators:
Boom angle, frame angle
Steering System
Steer Valve: Fixed displacement rotary
Displacement/Rev: 17.9 cu. in. (293 cc)
System pressure: 2000 psi (138 bar)
Steer cylinders: 2 per axle
Steer mode valve:
3-position, 4-way solenoid with
dash-mounted switch actuation.
Steer modes: 2 wheel, 4 wheel, crab
Braking System
Service brakes: Oil immersed in-board
hydraulic wet disc type. Hydraulic
booster master cylinder w/electric
reserve in event of engine failure.
Manual foot pedal actuation.
Parking brake: Mechanical disc type.
Electrical System
Type: 12 volt negative ground,
Battery: 745 cold cranking amps
Circuit protection: Circuit breakers
Backup alarm: 107 dB(A)
Horn: 111 dB(A)
Standard on all models:
Brake lights, neutral start switch.
Alternator: 65 amp.
Service Capacities
Cooling System:
4.3 gallons (16.3 L)
50/50 mixture
Anti-freeze protection -34oF (-31oC)
Pressure cap: 10 psi (69 pKa)
Fuel tank: 47 gallons (178 L)
Hydraulic tank & system:
47 gallons (178 L)
Hydraulic Cooler Flow:
19 gpm (72 L/m)
Transmission & cooler: 6 gal. (22.7 L)
Axles:
Differentials (2):
3.4 qts. (3.22 L) ea.
Hubs (4): 1.3 qts. (1.18 L) ea.
Transmission
Type: Clark Powershift T12000
Speeds: 3 fwd / 3 rev
Torque converter:
Single stage, dual phase
Travel Speeds:
1st gear: 3.6 mph (5.8 km/h)
2nd gear: 7.0 mph (11.3 km/h)
3rd gear: 18.6 mph (29.9 km/h)
Axles (front and rear)
Type: Dana
Drive/steer, open differential, double
reduction planetary, full-time four
wheel drive
Overall ratio: 22.58:1
Engine Options
Common to all options:
In-line 4 cycle, 4 cylinder, direct
injection diesel fuel system, in-line
fuel filter w/water trap, positive
pressure lubrication, liquid
pressurized cooling system,
18” (457 mm) blower fan,
dry single-element air cleaner,
spin-on oil filter.
Natural aspiration:
John Deere 4045D
276 cu. in. (4523 cc) displacement,
80 hp (60 kW) @ 2500 rpm
Oil capacity: 10 qts. (9.5 L),
Turbocharged aspiration:
John Deere 4045T
276 cu. in. (4523 cc) displacement,
115 hp (86 kW) @ 2500 rpm
Oil capacity: 10 qts. (9.5 L)
Perkins 4236
243 cu. in. (3982 cc) displacement,
86 hp (64 kW) @ 2500 rpm
Oil capacity: 8 qts. (7.6 L)
907879/AP1198 4PRINTED IN U.S.A.
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Hydraulic System
Type: Open center
Pump: Single section gear type
Displacement / revolution:
2.7 cu. in. (44.3 cc)
Flow @ 2500 RPM:
29 gpm (110 L/min)
Main relief pressure:
2800 psi (193 bar)
Steer relief pressure:
2000 psi (138 bar)
Hydraulic filter:
In-tank return type, 10 micron
media, replaceable element.
Rated flow: 100 gpm (379 L/min)
Rated pressure: 100 psi (690 kPa)
By-pass pressure (full flow):
25 psi (172 kPa)
Hydraulic strainer:
In-tank suction, 100 micron media,
replaceable element.
Rated flow: 100 gpm (379 L/min)
By-pass pressure: 3 psi (21 kPa)
PRINTED IN U.S.A. 5907879/AP1198
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Chapter 3
CHECKLISTS
PRE-DELIVERY
The following Checklist is an important reminder of valu-
able information and inspections which MUST be made
before delivering the Telescopic Forklift to the Customer.
Check off each item after prescribed action is taken.
Check that:
NO parts of machine have been damaged in shipment.
Check for such things as dents and loose or missing parts;
correct or replace components as required.
Battery is securely mounted and not cracked. cable con-
nections are tight. electrolyte at proper level.
Cylinders, hoses and fittings are not damaged, leaking or
loosely secured.
Oil, fuel and air filters are not damaged leaking or loosely
secured.
All grease fittings have been properly lubricated and no fit-
tings are missing; see LUBRICATION chapter of this
manual.
Hydraulic system reservoir, engine crankcase, engine
coolant, transmission and axles are filled to the proper
operating fluid levels.
All adjustments have been made to comply with the set-
tings given in this manual and in the separate engine man-
ual.
All guards, shields and decals are in place and securely
attached. All tires have proper operating pressure.
Model and Serial Number for this unit is recorded in space
provided on this page and page 1.
Check that:
All indicators (lamps, switches, etc.) function properly.
All hand and foot controls operate properly.
Boom, DynattachSystem with attachment tool and frame
level control all function properly.
No hydraulic system leaks when under pressure.
Listen for abnormal noises or vibrations; if detected, deter-
mine their cause and repair as necessary.
I acknowledge that pre-delivery procedures were performed
on this unit as outlined above.
Dealership’s Name
Dealer Representative’s Name
Date Checklist filled-out
Machine Model# Machine Serial # Engine Serial #
DELIVERY
Check that:
The following Checklist is an important reminder of valu-
able information that MUST be passed on to the Customer at
the time the unit is delivered. Check off each item as you
explain it to the Customer.
Review with the Customer the contents of the EMI Safety
Manual and this manual for the following:
The INDEX at the back, for quickly locating topics;
The SAFETY; INDICATORS/CONTROLS; and OPERA-
TION/ADJUSTMENTS chapters for information regard-
ing safe use of the machine.
The LUBRICATION, SERVICE/STORAGE chapters for
information regarding proper maintenance of the machine.
Explain that regular lubrication and maintenance are
required for continued safe operation and long life.
Give this Operator’s Manual and the EMI Safety Manual to
the Customer and instruct them to be sure to read and com-
pletely understand its contents BEFORE operating the
unit.
Explain that the Customer MUST consult the Engine
Manual (provided) for related specifications, operating
adjustments and maintenance instructions.
Completely fill out the Owner’s Registration, including
Customer’s signature and, return it to the company.
Customer’s Signature
Date Delivered
(Dealer’s File Copy - Remove at Perforation)
PRINTED IN U.S.A. 7907879/AP1198
Start the machine and test-run the unit while
checking that proper operation is exhibited by all
controls.
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PRINTED IN U.S.A. 9907879/AP1198
Chapter 3
CHECKLISTS
PRE-DELIVERY
The following Checklist is an important reminder of valu-
able information and inspections which MUST be made
before delivering the Telescopic Forklift to the Customer.
Check off each item after prescribed action is taken.
Check that:
NO parts of machine have been damaged in shipment.
Check for such things as dents and loose or missing parts;
correct or replace components as required.
Battery is securely mounted and not cracked. cable con-
nections are tight. electrolyte at proper level.
Cylinders, hoses and fittings are not damaged, leaking or
loosely secured.
Oil, fuel and air filters are not damaged leaking or loosely
secured.
All grease fittings have been properly lubricated and no fit-
tings are missing; see LUBRICATION Chapter of this
manual.
Hydraulic system reservoir, engine crankcase, engine
coolant, transmission and axles are filled to the proper
operating fluid levels.
All adjustments have been made to comply with the set-
tings given in this manual and in the separate engine man-
ual.
All guards, shields and decals are in place and securely
attached. All tires have proper operating pressure.
Model and Serial Number for this unit is recorded in space
provided on this page and page 1.
Check that:
All indicators (lamps, switches, etc.) function properly.
All hand and foot controls operate properly.
Boom, DynattachSystem with attachment tool and frame
level control all function properly.
No hydraulic system leaks when under pressure.
Listen for abnormal noises or vibrations; if detected, deter-
mine their cause and repair as necessary.
I acknowledge that pre-delivery procedures were performed
on this unit as outlined above.
Dealership’s Name
Dealer Representative’s Name
Date Checklist filled-out
Machine Model# Machine Serial # Engine Serial #
DELIVERY
Check that:
The following Checklist is an important reminder of valu-
able information that MUST be passed on to the Customer at
the time the unit is delivered. Check off each item as you
explain it to the Customer.
Review with the Customer the contents of the EMI Safety
Manual and this manual for the following:
The Index at the back, for quickly locating topics;
The SAFETY; INDICATORS/CONTROLS; and OPERA-
TION/ADJUSTMENTS chapters for information regard-
ing safe use of the machine.
The LUBRICATION, SERVICE/STORAGE chapters for
information regarding proper maintenance of the machine.
Explain that regular lubrication and maintenance are
required for continued safe operation and long life.
Give this Operator’s Manual and the EMI Safety Manual to
the Customer and instruct them to be sure to read and com-
pletely understand its contents BEFORE operating the
unit.
Explain that the Customer MUST consult the Engine
Manual (provided) for related specifications, operating
adjustments and maintenance instructions.
Completely fill out the Owner’s Registration, including
Customer’s signature and, return it to the company.
Customer’s Signature
Date Delivered
(Pages 7 & 8 - have been removed at perforation)
Start the machine and test-run the unit while
checking that proper operation is exhibited by all
controls.
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Chapter 4
SAFETY
DANGER
“DANGER” indicates an imminently haz-
ardous situation which, if not avoided, will
result in death or serious injury.
WARNING
“WARNING” indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
CAUTION
“CAUTION” indicates a potentially hazardous
situation which, if not avoided, may result in
minor or moderate injury. Also alerts to unsafe
practices.
REMEMBER: It is the owner’s responsibility for
communicating information on the safe use and proper
maintenance of this machine. This includes providing
understandable interpretation of these instructions for
operators who are not fluent in reading English.
It is the responsibility of the operator to read and
understand the Operator’s Manual and other informa-
tion provided and use the correct operating procedure.
Machines should be operated only by qualified opera-
tors.
MANDATORY SAFETY SHUTDOWN
PROCEDURE
BEFORE cleaning, adjusting, lubricating or servic-
ing the unit:
1. Bring machine to full stop on level surface
(AVOID parking on a slope or hillside, but if neces-
sary, park across the slope and block the wheels).
2. Fully retract boom and lower attachment tool to
ground.
3. Place controls in neutral and set park brake.
4. Idle engine for gradual cooling. Shut off engine
and remove key.
ONLY when you have taken these precautions can
you be sure it is safe to proceed. Failure to follow
the above procedure could lead to death or serious
injury.
The above Safety Alert Symbol means ATTENTION!
ALWAYS BE ALERT! YOUR SAFETY IS
INVOLVED! It stresses an attitude of “Heads Up for
Safety” and can be found throughout this Operator’s
Manual and the machine itself.
Before you operate this equipment, read and
study the following safety information. In
addition, be sure that every individual who
operates or works with this equipment,
whether family member or employee, is famil-
iar with these safety precautions.
The Gehl Company ALWAYS takes the operator’s
safety into consideration when designing its machinery
and guards exposed moving parts for his/her protec-
tion. However, some areas cannot be guarded or
shielded in order to assure proper operation. Further,
this Operator’s Manual, the EMI Safety Manual, and
decals on the machine warn of additional hazards and
should be read and observed closely.
907879/AP1198 10 PRINTED IN U.S.A.
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SAFETY
ADDITIONAL SAFETY REMINDERS
ÂUser/operator safety practices, as established by
industry standards, are included in this Operator’s
Manual and intended to promote safe operation of
the machine. These guidelines do not, of course,
preclude the use of good judgment, care and com-
mon sense as may be indicated by the particular
jobsite work conditions. It is essential that opera-
tors be physically and mentally free of mind alter-
ing drugs and chemicals.
ÂSome illustrations used in this manual may show
doors, guards and shields open or removed for
illustration purposes only. BE SURE that all doors,
guards and shields are in their proper operating
positions BEFORE starting the engine to operate
the machine.
ÂAny or all of the following elements can affect the
stability of the machine: The terrain, the engine
PRINTED IN U.S.A. 11 907879/AP1198
speed, the type of load being carried and placed,
and the abrupt movement of any control lever. IF
YOU ARE NOT CAREFUL WHILE OPERAT-
ING THIS MACHINE, ANY OF THE ABOVE
FACTORS COULD CAUSE THE MACHINE
TO TIP AND THROW YOU OUT OF THE
OPERATOR’S STATION, WHICH MAY
RESULT IN SERIOUS INJURY OR DEATH!
ÂALWAYS wear the seat belt to prevent being
thrown from the machine. If you are in an over-
turn:
- DO NOT jump!
- Hold on tight and stay with the machine!
- Lean away from the fall!
ÂALWAYS keep hands, feet and arms inside of the
operator’s station when operating the machine!
ÂALWAYS wear appropriate personal protective
equipment called for by the job and working con-
ditions. Hard hats, protective glasses, protective
shoes, gloves, reflector type vests, respirators and
ear protection are examples of types of equipment
that may be required. DO NOT wear loose or
baggy clothing, long hair, jewelry or loose person-
al items while operating or servicing the machine.
ÂALWAYS be aware of pinch point areas on the
machine such as wheels-to-frame, cylinders-to-
frame, boom and attachment tool-to-frame, etc.
ÂALWAYS maintain safe clearance from electrical
power lines and avoid contact with any electrical-
ly charged conductor. Contact can result in electro-
cution. Contact proper local authorities for utility
line location BEFORE starting a job.
ÂALWAYS check the job site for terrain hazards,
obstructions and people. Remove all objects which
do not belong in or on the machine and its equip-
ment.
WARNING
U.S. OSHA regulations require employers in
general industry and the construction, ship-
yard and cargo-handling industries (excepting
agricultural operations) to ensure that forklift
operators are competent, as demonstrated by
successful completion of a training course.
The training course must consist of a combi-
nation of formal instruction and practical
training, including both forklift-related and
workplace-related topics, and evaluation of
the operator’s performance in the workplace.
All operator training and evaluation is to be
conducted by persons who have the knowl-
edge, training and experience to train and
evaluate operators.
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ÂWalk around the machine and warn all personnel
who may be servicing the machine or are in the
machine’s path prior to starting. DO NOT start
until all personnel are away from the machine.
ÂALWAYS use the recommended hand holds and
steps with at least three points of support when get-
ting on and off the machine. Keep steps and plat-
form clean. Face the access system when climbing
up and down.
ÂNEVER attempt to by-pass the keyswitch to start
the engine. ONLY use the jump-starting procedure
detailed in the SERVICE & STORAGE chapter.
DO NOT bypass the machine’s neutral-start sys-
tem. The neutral-start system must be repaired if it
malfunctions.
ÂNEVER use your hands to search for hydraulic
fluid leaks. Use a piece of paper or cardboard.
Escaping fluid under pressure can be invisible and
can penetrate the skin causing serious injury. If any
fluid is injected into your skin, see a doctor at
once. Injected fluid MUST be surgically removed
by a doctor familiar with this type of injury or gan-
grene may result.
ÂDO NOT exceed the machine’s rated operating
capacity for the type of attachment tool being used.
ÂDO NOT allow minors or unqualified personnel to
operate or be near the machine unless properly
supervised; this is strictly a single seat, NO pas-
senger machine!
ÂDO NOT start the engine or operate any controls
unless properly seated in the operator’s seat!
ÂDO NOT run the engine in an enclosed area with-
out providing proper ventilation for the exhaust.
Exhaust gases contain carbon monoxide, an odor-
less and deadly gas. Internal combustion engines
deplete the oxygen supply within enclosed spaces
and may create a serious hazard unless the oxygen
is replaced. This includes the atmosphere within
the cab when provided.
ÂDO NOT leave the operator’s station with the
boom and attachment tool raised. ALWAYS lower
the boom and attachment tool to the ground, shut
off the engine and engage the parking brake
BEFORE leaving the operator’s station.
ÂDO NOT refill the fuel tank when the engine is
hot. Allow engine to cool down BEFORE refilling
to prevent hot engine from igniting the fuel if it
should spill or splash.
ÂDO NOT smoke while filling the fuel tank, while
working on the fuel or hydraulic systems, or while
working around the battery.
ÂDO NOT drive too close to an excavation or ditch.
BE SURE that the surrounding ground has ade-
quate strength to support the weight of the machine
and the load it is carrying.
ÂDO NOT turn quickly while traveling on a slope or
operate the machine beyond the grade and slope
limits noted in the OPERATION & ADJUST-
MENT chapter of the Operator’s Manual.
ÂIf necessary to park on a grade, park across the
slope and block the wheels.
ÂDO NOT fill the fuel tank to capacity. Allow room
for expansion. Maintain control of the fuel filler
nozzle when filling the tank. Use the correct fuel
grade for the operating season.
ÂNEVER use fuel for cleaning purposes.
ÂDO NOT remove the radiator cap after the engine
has reached operating temperature or if it is over-
heated. At operating temperatures, the engine
coolant will be extremely HOT and under pressure.
ALWAYS wait for the engine to cool down before
907879/AP1198 12 PRINTED IN U.S.A.
SAFETY
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attempting to relieve pressure and remove the radi-
ator cap. Failure to heed this warning could result
in severe burns.
ÂDO NOT attempt to loosen or disconnect any
hydraulic lines, hoses or fittings without first
relieving hydraulic circuit pressure. Also, be care-
ful not to touch any hydraulic components that
have been in recent operation because they can be
extremely hot and can burn you!
ÂAvoid lubrication or mechanical adjustments with
the machine in motion or the engine operating. If
the engine must be in operation to make certain
adjustments, place the transmission in neutral,
apply the parking brake, place the equipment in a
safe position, securely block the wheels and use
extreme caution.
ÂNEVER allow any riders on this machine or use as
a lift for personnel.
ÂTo insure continued safe operation, replace dam-
aged or worn-out parts with genuine GEHL service
parts, before using this equipment.
ÂWhen road travel is required, know and use the
signaling devices required on the machine. Provide
an escort when required.
Modifications, Nameplates, Markings
and Capacities
ÂModifications and additions that affect capacity or
safe operation shall NOT be performed without the
manufacturer’s prior written approval. Where such
authorization is granted, tags or decals shall be
changed accordingly.
ÂAll attachment tools MUST be marked to identify
the attachment tool and the total capacity with
attachment tool at maximum elevation with load
laterally centered.
ÂALWAYS make sure all nameplates, caution and
instruction markings are in place and legible.
Local government regulations may require local
decals, which then become the responsibility of the
local owner to provide.
ÂStudy the load chart carefully. It shows maximum
capacity to be lifted and placed at specific outward
and upward distances. ALWAYS be aware of load
weights prior to attempting lift and placement with
this machine.
Protective Guards and Warning
Devices
ÂThis machine is fitted with an overhead guard in
accordance with industry standards. It is intended
to offer protection to the operator from falling
objects, but cannot protect against every possible
impact. Therefore, it should not be considered a
substitute for good judgment and care in operating
the machine.
ÂThis machine is equipped with a horn and backup
alarm. The user shall determine if operating condi-
tions require the machine to be equipped with
additional devices (mirrors, rotating beacon, etc.)
and be responsible for providing and maintaining
such devices.
ÂDO NOT modify the ROPS in any manner.
Unauthorized modifications such as welding,
drilling, cutting or adding components can weaken
the structure and reduce its protective ability. If a
ROPS is subjected to roll-over or other damage it
must be replaced. DO NOT attempt to repair a
ROPS.
PRINTED IN U.S.A. 13 Form No. 907879/AP1198
SAFETY
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