Bijur Delimon SC400 User manual

Operators Manual
SC400
Lubrication Controller
35979 r#3

2BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL SC400 CONTROLLER 35979 r#3
© Copyright Bijur Delimon International 2013.
Bijur Delimon International reserves the right to
update or improve the technical specifications for this
product without prior notice.
BIJUR DELIMON INTERNATIONAL
[phone] LOCAL
[phone] TOLL-FREE
[phone] FAX
WWW.BIJURDELIMON.COM
2250 Perimeter Park Dr., Suite 120
Morrisville, NC 27560
Contents
AT A GLANCE ...............................................................................................................3
GENERAL......................................................................................................................4
SAFETY .........................................................................................................................5
APPLICATION..............................................................................................................5
TECHNICAL DATA........................................................................................................6
PROGRAMMING RANGES..........................................................................................6
DIMENSIONS AND MOUNTING................................................................................6
WIRING: QUICK GUIDE.............................................................................................7
WIRING: SC400 POWER ...........................................................................................8
WIRING: VALVE A AND VALVE B OUTPUTS ...........................................................9
WIRING: AUTOFILL PUMP OUTPUT .......................................................................9
WIRING: INPUTS (GENERAL)............................................................................... 10
WIRING: INPUT (DETAILS)...................................................................................11
WIRING: FAULT SIGNALS ......................................................................................11
JUMPER LINKS........................................................................................................11
PROGRAMMING:
FIRST TIME START UP/SYSTEM SETUP..............................................................12
PROGRAMMING: ENGINEERING PARAMETERS......................................... 12-13
PROGRAMMING MODE OPERATOR LEVEL
(TIMING SETUP) .....................................................................................................12
ADVANCED FUNCTIONS .........................................................................................14
PROGRAMMING SINGLE LINE PROGRESSIVE..................................................14
PROGRAMMING SINGLE LINE INJECTORS.......................................................16
PROGRAMMING DUAL LINE HYDRAULIC ..........................................................17
PROGRAMMING DUAL LINE ELECTRIC..............................................................19
PROGRAMMING CONTINUOUS.............................................................................21
SYSTEM MESSAGES ................................................................................................21
WARNING CONDITIONS.........................................................................................21
FAULT CONDITIONS................................................................................................ 22
TECH DATA SHEET LIST .........................................................................................23
SERVICE PARTS.......................................................................................................23
APPENDIX: SYSTEM EXAMPLES.................................................................... 24-25
NOTES ................................................................................................................. 26-27

3BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL SC400 CONTROLLER 35979 r#3
SC400 Controller at a Glance
KEYPAD
M4 SCREW (4)
IP56 ENCLOSURE
ALARM (RED)
PUMP ON (YELLOW)
LED SCREEN
MOVABLE TAB (4)
KEYPAD
POWER (GREEN)
Moveable tabs are for external mounting only. See page 6 for detailed
mounting instructions.

4BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL SC400 CONTROLLER 35979 r#3
GENERAL
Prior to start up, we recommend reading these operating instructions
carefully. We do not assume any liability for damages and operating issues
resulting from failing to follow these operating instructions.
Any use beyond the applications described in these operating instructions
is considered to be not in accordance with the product’s intended purpose.
The manufacturer is not to be held responsible for any damages resulting
from this: the user alone bears the corresponding risk.
As to figures and indications in these operating instructions we reserve the
right to make technical changes which might become necessary for
improvements.
The copyright on these operating instructions is kept reserved by the
company BIJUR DELIMON. These operating instructions are intended for
the erecting, operating and supervising personnel. They contain regula-
tions and drawings of technical nature which must not – completely or
partially - be distributed nor used nor communicated to others without
authorization.
SAFETY
These operating instructions contain fundamental instructions which are
to be observed during erection, operation and maintenance. Therefore it is
absolutely necessary for the installer and the competent qualified staff/
user to read these operating instructions before installation and start-up.
The operating instructions must be available at all times at the place of use
of the machine/system.
Not only the general safety instructions stated under this main point
“safety“ are to be observed, but also the other specific safety instructions
stated under the other main points.
Identification of safety warnings in the operating
instructions
The safety warnings contained in these operating instructions which, if not
observed, may cause dangers to people, are specially marked with general
danger symbols
safety symbol according to DIN 4844, warning about
a danger spot.
Safety symbol according to DIN 4844, warning about
dangerous electric voltage.
In case of safety instructions which, if not observed, may cause damage to
the machine and its function, the word is
inserted.
Instructions that are directly attached to the machine must be observed at
all events and maintained in a fully legible condition.
Note: There is an increased skid risk in case of spilled/leaked out
lubricants. They are to be removed, properly and
immediately.
Safety sign according to DIN 4844, warning about
skid risk.
Personnel qualification and training
The operating, maintaining, inspecting and erecting personnel must have
the appropriate qualification for such work. The scope of responsibility,
competence and supervision of the personnel shall to be regulated by the
user. If the personnel do not have the necessary knowledge, they must be
trained and given instructions. This can be assisted, if necessary, by the
manufacturer/supplier on behalf of the user of the machine. Furthermore,
the user shall make sure that the contents of the operating instructions
are fully understood by the personnel.
Dangers in case of nonobservance of the safety
instructions
The nonobservance of the safety instructions may result in hazards to
persons, to the environment and to the machine. The nonobservance of the
safety instructions may lead to the loss of any claims for damages. In
detail, the nonobservance may for instance lead to the following hazards:
•
• Failure of important functions of the machine/system
•
• Failure of prescribed methods for maintenance and repair
•
• Hazard to persons by electrical, mechanical and chemical influences
•
• Hazard to the environment by the leakage of dangerous substances
Safety conscious working
The safety instructions stated in these operating instructions, the existing
national regulations related to accident prevention, as well as possible
internal working, operating and safety rules of the user are to be
observed.
ATTENTION

5BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL SC400 CONTROLLER 35979 r#3
Safety instructions for the user/operator
•
• If hot or cold machine parts lead to dangers, these parts shall
be protected against touch.
•
• Protection against touch for moving parts (e. g. coupling) must
not be removed when the machine is in operation.
•
• Leakages (e. g. from the shaft seal) of hazardous goods to be
delivered (e. g. explosive, toxic, hot) are to be removed in such a
way that there is no danger to persons and environment. Legal
rules are to be observed. .
•
• Hazards caused by electrical power are to be excluded (for
details, please refer to local, state and federal regulations).
Safety instructions for maintenance, inspection and
installation work
The user shall take care that all the maintenance, inspection and installa-
tion work is executed by authorized and qualified skilled personnel who
have informed themselves adequately by thoroughly studying these
operating instructions.
Installation, operation, and maintenance personnel shall conform to
Federal, State, Local and internal safety regulations.
Pumps or pump systems that deliver media being hazardous to health shall
be decontaminated.
Immediately after completion of the work, all safety and protective
equipment shall be reinstalled and/or reactivated.
Advice: When working with compressed air, hydraulics, or electricity, wear
Personal Protective Equipment (PPE).
(DIN 4844 – Use breathing mask)
(DIN 4844 – Use breathing mask)
(DIN 4844 – Pull mains cord before opening)
(DIN 4844 – De-energize before work)
Before recommissioning, observe the points stated in section “initial
start-up“.
Unauthorized conversion and manufacture of spare
parts
Conversion or modifications to the machine are only permitted when
agreed to by the manufacturer. Original spare parts and accessories
authorized by the manufacturer serve to ensure safety. The use of other
parts may render the liability for consequential losses null and void
Unacceptable modes of operation
The operational reliability of the machine supplied is only guaranteed if the
machine is used in accordance with its intended purposes as per APPLICA-
TION section of these operating instructions. The limiting values specified
in the data sheet shall not be exceeded.
APPLICATION
The SC400 is a full featured lubrication control, operating in any of five (5)
modes:
•
• Series Progressive
•
• Singline Injector
•
• Dualine (Hydraulic Reversing Valve)
•
• Dualine (Electric Reversing Valve)
•
• Continuous
Primary features include:
•
• Spray system support
•
• Automatic fill pump control
•
• Four (4) languages supported
•
• Two (2) zone support (not available for DL electric or Spray systems)

6BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL SC400 CONTROLLER 35979 r#3
Technical Data
Input Voltage 85 to 265 VAC, 50/60 Hz
Current Consumption 80 mA at 115 VAC (less load)
40 mA at 230 VAC (less load)
Pump Output Rating 8 amp (85 to 265 VAC)
Valve A & Valve B
Output Rating
8 amp (85 to 265 VAC)
Combined total not to exceed 12A
Enclosure Rating IP-56
Ambient Temperature Range 14°F to 131°F (-10°C to 55°C)
Fault / Warning Outputs 5 amp
Vibration 2 gat resonant (3 axis)
Permanent Memory FLASH
Fault Relay Contacts 5 amp
Available Current 500mA @ 24VDC
Net Weight 5 lb
Programming Ranges
Lube Completion Cycle Counts 1 to 999
Time (HH:MM:SS) 00:00:01 to 23:59:59
Purge Time (MM:SS) 00:01 to 59:59
Reversing Valve
Hold Time (MM:SS)
00:01 to 59:59
Idle Period Time (DD.HH:MM:SS) 00.00:00:01 to 99.23:59:59
Machine Cycle Counts 1 to 999999
Machine Watchdog Timer
(MM:SS)
OFF, 00:01 to 59:59
Cycle Monitor Time
(HH:MM:SS)
00:00:01 to 23:59:59
Overcount OFF, 1 to 9
Cyclic Pumping Pulse On Time 1 to 59 seconds
Pulse Off Time 1 to 59 seconds
313 [12.325 in]
126 [4.975 in]
234 [9.200 in]
170 [6.693 in]
250 [9.842 in]
MOUNT WITH M4 OR
#8 SCREWS (4 PLACES)
(SCREWS SUPPLIED BY CUSTOMER)
EXTERNAL MOUNTING DIAGRAMINTERNAL MOUNTING DIAGRAM
2.44
13.07
2.44
2.44
2.44
10.00
2.88
MOVEABLE TABS
(4 INCLUDED)
VERTICAL MOUNTING SHOWN
REFERENCE -
MOUNTING HOLES TO BE DRILLED
(BY CUSTOMER)
AT ANY 4 OF 12 LOCATIONS

7BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL SC400 CONTROLLER 35979 r#3
31 32 3433 35 36 3837
4
M
576891110
39 4140
12 1413132
M
FOR STANDARD USE, LEAVE JUMPERS IN PLACE
(SEE MANUAL FOR OTHER OPTIONS)
42 43 4544 46 47 4948 50 51 5352 54 55 5756
LOW LEVEL HIGH LEVEL FILL START FILL STOP LOW PRES.
INTERVAL
SELECT
SIGNAL
OV
SIGNAL
OV
SIGNAL
OV
SIGNAL
OV
SIGNAL
OV
85-265 VAC
(50/60Hz)
LUBRICATOR
AIR SOLENOID
ELECTRIC MOTOR
FILL PUMP
(OPTIONAL)
ZONE “A”
VALVE
CAN USE THE FOLLOWING:
+ FR20 REVERSING VALVE
+ ZONE SHUTOFF VALVES
+ AIR VALVE FOR SPRAY SYSTEMS/AFTERBLOW (TERM 8,9)
AUTOFILL CONNECTION:
+ FILL START (TERM 49,50)
+ FILL STOP (TERM 52,53)
+ OPTIONAL (TERM 43,44)
+ OPTIONAL (TERM 52,53)
IF TWO (2) DIFFERENT
“OFF TIMES” ARE DESIRED:
+ TERM 54,55
LOW PRESSURE SWITCH:
+ TERM 56, 57
+ OPTIONAL
+ STANDARD LOW LEVEL CONNECTION
+ TERM 43, 44
ZONE “B”
VALVE
WARNING CONTACTS
+ FOR CUSTOMER USE
+ ALERT FOR EVENTS THAT WILL NOT STOP LUBRICATION SYSTEM
FAULT CONTACTS
+ FOR CUSTOMER USE
FOR HORN OR LIGHTS
15 16 1817 19 20 2221 23 24 2625 27 28 3029
MACHINE CYCLE
CYCLE SWITCH
ZONE “A”
MACHINE
CYCLE
SWITCH: FOR
COUNTING
PRESSURE
STROKES, ETC
CYCLE SWITCH (LUBE):
+ DR45/M2500 CYCLE SWITCH
+ PRESSURE SWITCH (INJECTOR SYSTEM)
+ PRESSURE SWITCH (DUALINE ELECTRIC, LINE A)
2ND ZONE SWITCH:
+ DR45/M2500 CYCLE SWITCH
+ PRESSURE SWITCH (INJECTOR SYSTEM)
+ PRESSURE SWITCH (DUALINE ELECTRIC, LINE B)
CYCLE SWITCH
ZONE “B”
REMOTE
MANUAL RUN
MISC. FAULT
INPUT: HIGH
PRESSURE
SWITCH, ETC
OP COMP A OP COMP B ALARM 2 JOG PAUSE (STANDBY)
SIGNAL
OV
SIGNAL
OV
SIGNAL
OV
SIGNAL
OV
SIGNAL
OV
SIGNAL
OV
N.C. C. N.O.
N.C. C. N.O.
WIRING: QUICK GUIDE

8BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL SC400 CONTROLLER 35979 r#3
F3
F2
F1
AC FUSE LOCATIONS
F4
DC FUSE LOCATIONS
123
24VDC POWER
SUPPLY - SC400
(INTERNAL)
24VDC
0 VDC
TO PINS
32, 36
TO PINS
34, 38
TO PINS
17, 20, 23,
26, 28, 30,
44, 47, 50,
53, 55, 57
TO PINS
15, 18, 21,
24, 42, 45,
48, 51
PIN 1 PIN 2
L1 L2
SC400 POWER,
85 - 265 VAC
F1
(12A HBC) F2
(12A HBC)
F3
(2A T)
F4
(1A F)
WIRING: SC400 POWER
The SC400 is power through pins 1 and 2. The control should be properly grounded at pin 3 and at the grounding
point on the back panel.
Shock Hazard: Disconnect Power from the control prior to any wiring or maintenance.
FUSES
There are four (4) fuses located on the SC400 control board.
F1 - Fuse for L1 (incoming power). (part # 37317)
F2- Fuse for L2 (incoming power). (part # 37317)
F3- Protects SC400 internal circuitry. (part # 37316)
F4- Fuse for 24VDC power supply. (part # 37315)
SC400 power circuitry and FUSE DIAGRAM:
SC400 MAIN POWER connection

9BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL SC400 CONTROLLER 35979 r#3
WIRING: INPUTS (GENERAL)
The SC400 has connections for up to 12 inputs. Connections are clearly labeled, and offer convenient 24VDC power
for most signals.
NOTE: SC400 offers 500mA of 24VDC, available to power switches. Supply terminals include:
24VDC 15 18 21 24 42 45 48 51
0V 17 20 23 26 44 47 50 53 28 30 55 57
WIRING: VALVE A & VALVE B OUTPUTS
Valve A and Valve B are multifunction outputs. The operation of these outputs depends upon the mode of operation:
Connect the system’s valves to solenoids to Valve A (pins 6 and 7) and to Valve B (pins 8 and 9). The table indicates
where valves connect, for various system types.
MODE Number of Zones Valve A Valve B
(pins 6 and 7) (pins 8 and 9)
SERIES PROGRESSIVE Two (2) Zone System VALVE, ZONE A
ENABLE
VALVE, ZONE B
ENABLE
One (1) Zone (2 Interval) n/a AIR VALVE (OPT)
SERIES INJECTOR Two (2) Zone System VALVE, ZONE A
ENABLE
VALVE, ZONE B
ENABLE
Single Zone (2 Interval) n/a AIR VALVE (OPT)
DUALINE HYDRAULIC Two (2) Zone System VALVE, ZONE A
ENABLE
VALVE, ZONE B
ENABLE
Single Zone (2 Interval) n/a AIR VALVE (OPT)
DUALINE ELECTRIC Single Zone (2 Interval) REVERSING VALVE, LINE A REVERSING VALVE, LINE B
CONTINUOUS n/a n/a n/a
6 7 8 9 10 11
M
35 36 37 38
P 3 P 4
EE
VALVE A VALVE B FILL
PUMP
PIN 35 PIN 37
PIN 6 PINS 7,
9, 11
PIN 8 PIN 10
TO OUTPUTS
VALVE
AVALVE BFILL
PUMP (common)
EXTERNAL
POWER**
EXTERNAL POWER SOURCE:
**Any jumpers must be removed
from pins 35 and 37.
Customer power should be fused/
protected to a maximum of 12A
Output Wiring: OTHER
(Power source = External Power)
WIRING: AUTOFILL PUMP OUTPUT
The autofill output operates an automatic fill pump. Connect fill pump to pins 10 and 11.
NOTE: THE SC400 CONTROLS FILL PUMP OPERATION. IT IS HIGHLY RECOMMENDED THAT CUSTOMER INSTALL WIRING
SUCH THAT FILL PUMP MAY BE DISABLED FOR MAINTENANCE. MANUAL OPERATION IS NOT SUPPORTED THROUGH
THE SC400 – CUSTOMER MUST WIRE THIS SEPARATELY.
NOTE: FOR FILL PUMP TO OPERATE PROPERLY, APPROPRIATE LEVEL SIGNALS MUST BE CONNECTED TO THE SC400.
Shock Hazard: Disconnect Power from the control prior to any wiring or maintenance.

10 BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL SC400 CONTROLLER 35979 r#3
Primary Inputs
Eight (8) inputs may be connected to any switch that works with 24VDC. NPN, PNP and mechanical switches are
supported.
These inputs include:
OPERATION
COMPLETE A
OPERATION
COMPLETE B MACHINE CYCLE ALARM 2
LOW LEVEL HIGH LEVEL AUTOFILL START AUTOFILL STOP
Secondary Inputs
Four (4) inputs may be connected to mechanical or NPN switches only.
These inputs include:
JOG PAUSE INTERVAL SELECT LOW PRESSURE
18 19 20 3029
FOR WIRING
NPN OR PNP
“POWERED” SWITCH
SIGNAL BLACK)
0V (BLUE)
24 V (BROWN)
NPN
TO AVAILBLE 24 V PIN
SIGNAL
OV

11BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL SC400 CONTROLLER 35979 r#3
WIRING: FAULT SIGNALS
SC400 has two (2) relays, each with N.O. and N.C. contacts.
The first relay is called “WARNING”. This relay activates upon ANY message.
The second relay is called “FAULT”. This relay activates only for catastrophic events that force lubrication to cease.
WIRING: INPUT (DETAILS)
Use the table below to help determine which inputs are required for your system:
Input Terminal Input Description
19 OPERATION COMPLETE A
Feedback signal for line A. Depending upon system type, this may be:
Cycle Switch / Pressure switch
If the system has only one feedback switch, it should be connected here.
22 OPERATION COMPLETE B Feedback signal for line B or zone 2. Depending upon system type, this may be:
Cycle Switch / Pressure switch
16 MACHINE CYCLE Monitoring of machine to be lubricated
25 ALARM 2 High pressure, motor trip, or misc. alarm input
43 LOW LEVEL Low level switch (reservoir)
46 HIGH LEVEL High level switch (reservoir)
49 FILL START Fill start signal (reservoir)
52 FILL STOP Fill stop signal (reservoir)
27 JOG Momentary switch input that resets messages and initiates lubrication.
29 PAUSE Maintained switch input that causes all lubrication to cease while switch is
active.
54 INTERVAL SELECT Maintained switch input that causes SC400 to use a 2nd set of lubrication
parameters.
56 LOW PRESSURE Low pressure switch from air supply (Spray systems)
JUMPER LINKS: LK1 - LK2 - LK3
The function of these links is to provide suppression to the relay contacts, these should normally be fitted in most
applications. However if light AC loads of <10VA are used such as small air pumps and solenoids the links should be
removed to prevent the possibility of leakage current holding on the pump or solenoid.
LK1 is for Terminals 4 & 5
LK2 is for Terminals 6 & 7
LK3 is for Terminals 8 & 9.

12 BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL SC400 CONTROLLER 35979 r#3
PROGRAMMING: FIRST TIME START UP/SYSTEM SETUP
There are two (2) programming sections for the SC400. Operation
Parameters determine timing for the system. Engineering Parameters
define the system itself.
Engineering parameters should be programmed first, followed by operation
parameters.
Keypad Operation (Programming)
= MODE CHANGE - Press this button to change state of the
SC400. Modes include:
•
• RUN MODE
•
• PROGRAMMING MODE - OPERATION LEVEL
•
• PROGRAMMING MODE - ENGINEERING LEVEL
= PREVIOUS / NEXT - Parameter. These buttons are used to
navigate forward and backward through available parameters.
= CHANGE PARAMETER VALUE - Press either of these buttons
to change the parameter being viewed.
= DIGIT SELECT - For parameters that are TIME based, Press
DIGIT SELECT to choose the digit to modify. Also used to
manually start and stop a lube event.
NOTE: When the SC400 is powered for the first time, the display may show
an alarm “PARAMETERS LOST”. This is normal.
PROGRAMMING: ENGINEERING PARAMETERS
To begin system setup, go to Engineering parameters by pressing
twice. The display should briefly read “programming mode. Engineering
level”.
Language
Set language for the system. Available languages are English, French,
Spanish, and German. To select a language, press or . Once the
proper selection has been made, press to go to the next parameter.
System Type
The SC400 will operate in any of five (5) operating modes:
•
• Singline Injector
•
• Singline Progressive
•
• Dualine Hydraulic
•
• Dualine Electric
•
• Continuous
To select the operating mode, press or . Once the proper selection
has been made, press to go to the next parameter. Some modes will
require additional information. See below.
Secondary Function
The SC400 has the capability of offering two special functions: two zone
operation and two interval operation. Only one secondary function may be
selected.
•
• 2nd Zone – Control of two independent systems
•
• 2nd Interval – Standard system. Timing parameters
used are determined by status of an “interval select”
switch (customer supplied).
•
• None – Standard system. (For most applications
“none” should be selected)
Select the desired secondary function using or . If no secondary
function is required, select “none”. press
Spray System
When controlling a spray system, the SC400 can operate a separate air
solenoid for the spray nozzles. If your system is a spray type, select “yes”
using or . Otherwise select “no”. press
Spray system functionality is available in Progressive, Injector and Dualine
Hydraulic modes only. Spray system is not available for “two zone” systems
or Dualine Electric Systems.

13BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL SC400 CONTROLLER 35979 r#3
PROGRAMMING: ENGINEERING PARAMETERS (Cont)
Low Level Polarity
Select the state of switch that signifies a Low Level alarm. Options are
“alarm when open” or “alarm when closed”.
Note: If no low level switch is connected to the low level inputs, customer
should select “alarm when closed” for this parameter.
Low pressure Polarity
Select the state of switch that signifies a Low Pressure Alarm. Options are
“Alarm when open” or “alarm when closed”.
Note: If no low pressure switch is connected to the Low Pressure inputs,
customer should select “alarm when closed” for this parameter.
Alarm 2 Polarity
Select the state of switch that signifies an alarm from the Alarm 2 input.
Options are “Alarm when open” or “alarm when closed”.
Note: If no wires are connected to Alarm 2 inputs, customer should select
“alarm when closed” for this parameter.
Alarm 2 Message
Select the message to be displayed when a fault occurs as a result of the
Alarm 2 input. Options include:
•
• High Pressure
•
• Motor Trip
•
• External Alarm 2
Alarm Polarity (for dry contacts)
Customer may monitor alarms via the use of two (2) sets of dry (potential
free) contacts. The Fault contact activates only for events that cause
lubrication to be halted. The warning contact activates with any message.
Fault op. Polarity (Terminal 12, 13, 14)
Operation of the fault relay may be selected as:
•
• Fault = Open (the relay coil is energized during
normal operation)
•
• Fault = Closed (the relay coil is energized during fault)
Warning op. Polarity (Terminal 39, 40, 41)
Operation of the Warning relay may be selected as:
•
• Warning = Open (the relay coil is energized during
normal operation)
•
• Warning = Closed (the relay coil is energized during
warning)
PROGRAMMING: ENGINEERING PARAMETERS (Cont)
Dualine Electric
For Dualine Electric systems, two additional parameters describe
operation.
Reversing Valve Feedback
A setting is available to describe the type of switch used to indicate
that the cycle has completed. Options are Two Signals or One Signal.
Whenever a separate feedback signal (or pressure switch) is used for
each line of a Dualine system, select “two signals”. For some specialty
switches, “one signal” may be required.
Reversing Valve Hold Time
(Set to 00:00, not used on standard systems)
To maintain pressure for an additional period (after pressure switch
signal is received), a hold time may be selected. Set hold time desired.
Pump Power
Select how the SC400 shall power the pump. When system utilizes an
electric driven or automatic reciprocating pump (drum pump), choose
continuous. If pump requires a series of momentary pulses to operate,
select cyclic. (Cyclic used for TP type pumps only) Cyclic will cause SC400
to deliver a series of electrical pulses to the pump output. If cyclic
operation is chosen, set pump “on time” and “off time” as required.
Select the desired function using or and press to go to the next
parameter.
Input Functions
The following parameters pertain to alarm inputs to the SC400.
Select the desired functions below using or and press to go to
the next parameter.
Low Level Alarm
When the system indicates a low level alarm, the SC400 will react in one of
two ways:
Stop pump – All lubrication is halted until the reservoir is filled to a proper
level.
Message only – A warning signal is activated, but lubrication continues.
To prevent potential damage to the pump and to prevent air from getting
into the lubrication lines, BDI recommends choosing “stop pump” for this
function. If message only is selected, the customer should take separate
precautions to prevent the lubrication system from running dry.
ATTENTION

14 BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL SC400 CONTROLLER 35979 r#3
ADVANCED FUNCTIONS ARE OPTIONS MOST SYSTEMS WILL NOT USE. IF
NOT REQUIRED PROCEED TO PROGRAMING MODE “OPERATOR LEVEL” BY
PRESSING TWICE.
ADVANCED FUNCTIONS
Input Status
Status of any input may be viewed utilizing this screen.
Output Force
Any output may be energized using this screen. Caution: changing
states on this screen will cause outputs to change state. Only
authorized personnel should utilize functions on this screen. Failure to
follow safety procedures can result in equipment damage, personal
injury or death.
LCD Contrast
LCD contrast is modified via this parameter. The contrast has been
factory set for optimum viewing – modify only if screen is difficult to
see.
Operator Password
Operator password can be enabled or disabled from this screen.
Enabling will prevent unauthorized users from modifying timing data
within operation parameters.
Engineer Password
Engineer password can be enabled or disabled from this screen.
Enabling will prevent unauthorized users from modifying timing data
within operation parameters.
Note: It is recommended that Engineering password be enabled.
Engineering parameters contain parameters critical to the operation
of the SC400. Modification of these parameters by unqualified
personnel can result in equipment damage, personal injury or death.
Reset Lost Parameters
Normally, “no” should be selected. If the SC400 displays an alarm,
“System Fault! Parameters Lost”, then select “yes”. Then exit engineer-
ing parameters.
Enter Factory Mode
This function is for internal BDI use only. This parameter setting
should remain at “no”.
ATTENTION
PROGRAMMING MODE OPERATOR LEVEL
(TIMING SETUP)
Operation parameters are used to set timing information for the
system. Parameters will vary depending on the selections made within
engineering parameters. The following sections provide the steps for
programming Progressive, Injector, Dualine Hydraulic, Dualine Electric
and Continuous modes.
PROGRAMMING
SINGLE LINE PROGRESSIVE
Pump Mode 1
Select how the SC400 should determine when lubrication is complete.
Options include:
•
• Fixed Cycles – Lubricate for a specified number of
switch cycles, as monitored from OP COMP A
(terminals 18, 19, 20) input. When the specified value
is reached, lubrication will cease.
•
• Fixed Time – Lubricate for a specified amount of time.
When specified time has expired, lubrication will
cease.
Pump Cycles 1
If “fixed Cycles” is selected for Pump Mode 1, the number of cycles
must be specified. Select the desired number of cycles.
Press to change value of desired field.
Press to go to the next parameter
Pump Time 1
If “fixed Time” is selected for Pump Mode 1, the lubrication time must
be specified. Select the length of time for lubrication.
Press to select desired time field, seconds: minutes: hours
Press to change value of desired field.
Press to go to the next parameter
NOTE: If “fixed time” is selected, Monitor time is not used.

15BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL SC400 CONTROLLER 35979 r#3
Air Purge Time
(When spray system has been selected in Engineering parameters)
For spray systems, an air solenoid is driven by the SC400 (in addition to
the lubrication pump). This solenoid may be programmed to remain
“on” for a specified period of time after normal lubrication has
completed. This time (called air purge time or afterblow time) should
be set to the desired value.
Press to select desired time field, seconds: minutes
Press to change value of desired field.
Press to go to the next parameter
Monitor Time
The SC400 will signal a fault if lubrication is not completed as expected.
OPCOMP_A (Terminals 18, 19, 20) is monitored for changes in state
during lubrication. If there is no activity from the cycle switch within a
specified time frame (Monitor time), a fault occurs. Monitor time is
automatically reset upon each cycle switch transaction. Recommended
setting is 1.5 times the actual time needed for one transaction.
Press to select desired time field, seconds: minutes: hours
Press to change value of desired field.
Press to go to the next parameter
Overcount Cycles
In progressive systems, the cycle switch may be monitored while
system is idle. If required, a fault will occur if a specified number of
cycles are observed after lubrication is completed. Set this parameter
to the maximum allowable cycles acceptable, or select DISABLED.
Press to change value of desired field.
Press to go to the next parameter
Idle Settings
The idle period can be determined by one of two events: Time or
Machine cycles. When Time is selected, the system will remain in a
“wait state” for a specified period of time. If Machine Cycles is
selected, the system will remain in the wait state until a specified
number of pulses are received from the machine count input (MACH
CYC).
Idle Mode 1
Press to change value to time or machine cycles.
Press to go to the next parameter
Idle Time 1
If Time is selected for Idle Mode 1, the time to wait (before next lube
event) must be specified.
Press to select desired time field, seconds: minutes: hours: days
Press to change value of desired field.
Press to go to the next parameter
Machine Cycles 1
If Machine Cycles is selected, the number of pulses (before next lube
event) must be specified.
Press to change value of desired field.
Press to go to the next parameter
Machine Watchdog 1
If Machine cycles is selected for Idle Mode 1, the SC400 may (option-
ally) monitor the machine cycle input for failure. If Machine Watchdog
is enabled, the SC400 will monitor (MACH CYC) for changes in state. If
a pulse is not received within a specified period of time, a fault will
occur.
Press to change value of desired field.
Press to go to the next parameter
Machine Watchdog Time
If Machine Watchdog has been activated, a time period must be
specified. If the machine cycle input does not cycle within the specified
period of time, a fault will occur.
Press to select desired time field, seconds: minutes
Press to change value of desired field.
Press to go to the next parameter
NOTE: For systems using “secondary functions” (2 interval or 2 zone
systems), a second set of pump parameters are available. These
parameters may be set appropriately for the second interval or zone
using the above instructions.
Autofill Pump
Select Enabled to activate fill pump functionality. If the fill pump needs
to be disabled (or if auto-fill system is not connected to the SC400)
this parameter should be set as Disabled.
Press to change value to time or machine cycles.
Press to go to the next parameter

16 BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL SC400 CONTROLLER 35979 r#3
Autofill Timeout
If the autofill pump is enabled, a time period must be specified for the
fill pump to operate. This period should be set long enough to allow for
adequate filling, but short enough to prevent damage to the fill pump in
case the fill pump is run “dry”.
Press to select desired time field, seconds: minutes: hours
Press to change value of desired field.
Press to go to the next parameter
Lube at Power Up
Even after power loss, the SC400 retains memory of its current state
within the lube cycle. If the customer prefers that lubrication occur
immediately after the control receives power, set this parameter to
YES. If parameter is set to NO, the SC400 will resume activity at the
last known position within the lubrication cycle.
Press to change value of desired field.
Press to go to the next parameter
Operation
Once parameters are set, press to change system to run mode. The
system setup is now complete.
PROGRAMMING
SINGLE LINE INJECTORS
Monitor Time
The SC400 will signal a fault if lubrication is not completed as expected.
OPCOMP_A (Terminals 18, 19, 20) is monitored for changes in state
during lubrication. If there is no activity from the pressure switch
within a specified time frame (Monitor time), a fault occurs. Recom-
mended setting is 1.5 times the actual time needed for one cycle.
Press to select desired time field, seconds: minutes: hours
Press to change value of desired field.
Press to go to the next parameter
Idle Settings
The idle period can be determined by one of two events: Time or
Machine cycles. When Time is selected, the system will remain in a
“wait state” for a specified period of time. If Machine Cycles is
selected, the system will remain in the wait state until a specified
number of pulses are received from the machine count input (MACH
CYC).
Idle Mode 1
Press to change value to time or machine cycles.
Press to go to the next parameter
Idle Time 1
If Time is selected for Idle Mode 1, the time to wait (before next lube
event) must be specified.
Press to select desired time field, seconds: minutes: hours: days
Press to change value of desired field.
Press to go to the next parameter
Machine Cycles 1
If Machine Cycles is selected, the number of pulses (before next lube
event) must be specified.
Press to change value of desired field.
Press to go to the next parameter
Machine Watchdog 1
If Machine cycles is selected for Idle Mode 1, the SC400 may (option-
ally) monitor the machine cycle input for failure. If Machine Watchdog
is enabled, the SC400 will monitor (MACH CYC) for changes in state. If
a pulse is not received within a specified period of time, a fault will
occur.
Press to change value of desired field.
Press to go to the next parameter
Machine Watchdog Time
If Machine Watchdog has been activated, a time period must be
specified. If the machine cycle input does not cycle within the specified
period of time, a fault will occur.
Press to select desired time field, seconds: minutes
Press to change value of desired field.
Press to go to the next parameter
NOTE: For systems using “secondary functions” (2 interval or 2 zone
systems), a second set of pump parameters are available. These
parameters may be set appropriately for the second interval or zone
using the above instructions.

17BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL SC400 CONTROLLER 35979 r#3
Autofill Pump
Select Enabled to activate fill pump functionality. If the fill pump needs
to be disabled (or if auto-fill system is not connected to the SC400)
this parameter should be set as Disabled.
Press to change value of desired field.
Press to go to the next parameter
Autofill Timeout
If the autofill pump is enabled, a time period must be specified for the
fill pump to operate. This period should be set long enough to allow for
adequate filling, but short enough to prevent damage to the fill pump in
case the fill pump is run “dry”.
Press to select desired time field, seconds: minutes: hours
Press to change value of desired field.
Press to go to the next parameter
Lube at Power Up
Even after power loss, the SC400 retains memory of its current state
within the lube cycle. If the customer prefers that lubrication occur
immediately after the control receives power, set this parameter to YES. If
parameter is set to NO, the SC400 will resume activity at the last known
position within the lubrication cycle.
Press to change value of desired field.
Press to go to the next parameter
Operation
Once parameters are set, press to change system to run mode. The
system setup is now complete.
PROGRAMMING
DUALINE HYDRAULIC
Pump Mode 1
Select how the SC400 should determine when lubrication is complete.
Options include:
•
• Full Cycle – (Used for standard DR45 type Dual Line
Systems) Lubricate for exactly two (2) transitions of
the OPCOMP_A (terminals 18, 19, 20) input. After
two transitions (in and out), lubrication will cease.
•
• Half Cycle - (Used for standard DR45 type Dual Line
Systems) Lubricate for exactly one (1) transition of
the OPCOMP_A (terminals 18, 19, 20) input. After
one transition (in or out), lubrication will cease.
•
• Fixed Cycles – Lubricate for a specified number of
switch cycles, as monitored from OP COMP A
(terminals 18, 19, 20) input. When the specified value
is reached, lubrication will cease.
•
• Fixed Time – Lubricate for a specified amount of time.
When specified time has expired, lubrication will
cease.
Press to change value of desired field.
Press to go to the next parameter
If Full Cycle or Half Cycle has been selected, proceed to “Monitor Time”
(below).
Pump Cycles 1
If “fixed Cycles” is selected for Pump Mode 1, the number of cycles
must be specified. Select the desired number of cycles.
Press to change value of desired field.
Press to go to the next parameter
Pump Time 1
If “fixed Time” is selected for Pump Mode 1, the lubrication time must
be specified. Select the length of time for lubrication.
Press to select desired time field, seconds: minutes: hours
Press to change value of desired field.
Press to go to the next parameter
NOTE: If “fixed time” is selected, Monitor time is not used.
Monitor Time
The SC400 will signal a fault if lubrication is not completed as expected.
OPCOMP_A (Terminals 18, 19, 20) is monitored for changes in state
during lubrication. If there is no activity from the cycle switch within a
specified time frame (Monitor time), a fault occurs. Monitor time is
automatically reset upon each cycle switch transaction. Recommended
setting is 1.5 times the actual time needed for one transaction.
Press to select desired time field, seconds: minutes: hours
Press to change value of desired field.
Press to go to the next parameter

18 BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL SC400 CONTROLLER 35979 r#3
Idle Settings
The idle period can be determined by one of two events: Time or
Machine cycles. When Time is selected, the system will remain in a
“wait state” for a specified period of time. If Machine Cycles is
selected, the system will remain in the wait state until a specified
number of pulses are received from the machine count input (MACH
CYC).
Idle Mode 1
Press to change value to time or machine cycles.
Press to go to the next parameter
Idle Time 1
If Time is selected for Idle Mode 1, the time to wait (before next lube
event) must be specified.
Press to select desired time field, seconds: minutes: hours: days
Press to change value of desired field.
Press to go to the next parameter
Machine Cycles 1
If Machine Cycles is selected, the number of pulses (before next lube
event) must be specified.
Press to change value of desired field.
Press to go to the next parameter
Machine Watchdog 1
If Machine cycles is selected for Idle Mode 1, the SC400 may (option-
ally) monitor the machine cycle input for failure. If Machine Watchdog
is enabled, the SC400 will monitor (MACH CYC) for changes in state. If
a pulse is not received within a specified period of time, a fault will
occur.
Press to change value of desired field.
Press to go to the next parameter
Autofill Pump
Select Enabled to activate fill pump functionality. If the fill pump needs
to be disabled (or if auto-fill system is not connected to the SC400)
this parameter should be set as Disabled.
Press to change value of desired field.
Press to go to the next parameter
Autofill Timeout
If the autofill pump is enabled, a time period must be specified for the
fill pump to operate. This period should be set long enough to allow for
adequate filling, but short enough to prevent damage to the fill pump in
case the fill pump is run “dry”.
Press to select desired time field, seconds: minutes: hours
Press to change value of desired field.
Press to go to the next parameter
Lube at Power Up
Even after power loss, the SC400 retains memory of its current state
within the lube cycle. If the customer prefers that lubrication occur
immediately after the control receives power, set this parameter to YES. If
parameter is set to NO, the SC400 will resume activity at the last known
position within the lubrication cycle.
Press to change value of desired field.
Press to go to the next parameter
Operation
Once parameters are set, press to change system to run mode. The
system setup is now complete.
Machine Watchdog Time
If Machine Watchdog has been activated, a time period must be
specified. If the machine cycle input does not cycle within the specified
period of time, a fault will occur.
Press to select desired time field, seconds: minutes
Press to change value of desired field.
Press to go to the next parameter
NOTE: For systems using “secondary functions” (2 interval or 2 zone
systems), a second set of pump parameters are available. These
parameters may be set appropriately for the second interval or zone
using the above instructions.

19BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL SC400 CONTROLLER 35979 r#3
PROGRAMMING
DUALINE ELECTRIC
Pump Mode 1
Select how the SC400 should determine when lubrication is complete.
Options include:
•
• Full Cycle – Lubricate for exactly two (2)
transitions of the OPCOMP_A (terminals 18, 19, 20)
input. After two transitions (in and out), lubrication
will cease.
•
• Half Cycle - Lubricate for exactly one (1) transition of
the OPCOMP_A (terminals 18, 19, 20) input. After
one transition (in or out), lubrication will cease.
Press to change value to Full Cycle or Half Cycle.
Press to go to the next parameter
Monitor Time
The SC400 will signal a fault if lubrication is not completed as expected.
OPCOMP_A (Terminals 18, 19, 20) & OPCOMP_B (Terminals 21, 22, 23)
are monitored for changes in state during lubrication. If there is no
activity from the cycle or pressure switch within a specified time
(Monitor time), a fault occurs.
Press to select desired time field, seconds: minutes: hours
Press to change value of desired field.
Press to go to the next parameter
Idle Settings
The idle period can be determined by one of two events: Time or
Machine cycles. When Time is selected, the system will remain in a
“wait state” for a specified period of time. If Machine Cycles is
selected, the system will remain in the wait state until a specified
number of pulses are received from the machine count input (MACH
CYC).
Idle Mode 1
Press to change value to time or machine cycles.
Press to go to the next parameter
Idle Time 1
If Time is selected for Idle Mode 1, the time to wait (before next lube
event) must be specified.
Press to select desired time field, seconds: minutes: hours: days
Press to change value of desired field.
Press to go to the next parameter
Machine Cycles 1
If Machine Cycles is selected, the number of pulses (before next lube
event) must be specified.
Press to change value of desired field.
Press to go to the next parameter
Machine Watchdog 1
If Machine cycles is selected for Idle Mode 1, the SC400 may (option-
ally) monitor the machine cycle input for failure. If Machine Watchdog
is enabled, the SC400 will monitor (MACH CYC) for changes in state. If
a pulse is not received within a specified period of time, a fault will
occur.
Press to change value of desired field.
Press to go to the next parameter
Machine Watchdog Time
If Machine Watchdog has been activated, a time period must be
specified. If the machine cycle input does not cycle within the specified
period of time, a fault will occur.
Press to select desired time field, seconds: minutes
Press to change value of desired field.
Press to go to the next parameter
NOTE: For systems using “secondary functions” (2 interval only), a
second set of pump parameters are available. These parameters may
be set appropriately for the second interval or zone using the above
instructions.
Autofill Pump
Select Enabled to activate fill pump functionality. If the fill pump needs
to be disabled (or if auto-fill system is not connected to the SC400)
this parameter should be set as Disabled.
Press to change value of desired field.
Press to go to the next parameter

20 BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL SC400 CONTROLLER 35979 r#3
Autofill Timeout
If the autofill pump is enabled, a time period must be specified for the
fill pump to operate. This period should be set long enough to allow for
adequate filling, but short enough to prevent damage to the fill pump in
case the fill pump is run “dry”.
Press to select desired time field, seconds: minutes: hours
Press to change value of desired field.
Press to go to the next parameter
Lube at Power Up
Even after power loss, the SC400 retains memory of its current state
within the lube cycle. If the customer prefers that lubrication occur
immediately after the control receives power, set this parameter to YES. If
parameter is set to NO, the SC400 will resume activity at the last known
position within the lubrication cycle.
Press to change value of desired field.
Press to go to the next parameter
Operation
Once parameters are set, press to change system to run mode. The
system setup is now complete.