Binder 33 SDV31-S Manual

B I N D E R - M A G N E T I S M & E N G I N E E R I N G
3 3 S D V 3 1
I N T E L L I G E N T D I G I T A L V A R I A B L E V O L T A G E A N D
V A R I A B L E F R E Q U E N C Y V I B R A T O R Y F E E D E R
C O N T R O L L E R
C / C o u r e , 3 1
4 3 0 0 6 T a r r a g o n a ( S P A I N )
w w w . b i n d e r - e s . c o m
b i n d e r @ b i n d e r - e s . c o m
M A N U A L O F I N S T R U C T I O N

P R E F A C E Thank you for choosing BINDER Digital
Vibratory Feeder Controllers.
This instruction book includes notes for
installing, debugging, parameter setting,
maintaining and trouble shooting of the
controller.
Please read this instruction book carefully
before operating the controller and keep it
properly.
This instruction book applies to the following models:
33 SDV31-S (1.5A Output Current)
33 SDV31-M (3.0A Output Current)
33 SDV31-L (4.5A Output Current)
33 SDV31-XL (6.0A Output Current)
33 SDV31-XXL (10.0A Output Current)
33 SDV31-XXXL (20.0A Output Current)

Never hot swap nor touch the contacts in any case to avoid electric shock or other
accidents.
Never connect the controller to 380V AC which may cause unrecoverable
damage. (Choose products that are designed for 380V AC when needed)
Never switch the input of the controller by way of cutting off power supply
through a relay, a PLC or other devices, otherwise service life of the controller
may be reduced severely.
The controller is designed to work in a cool and dry environment. Never run
outdoors to avoid soaking or sun exposure. Operate the controller within the
temperature range that its electrical characteristics demand.
Never operate the controller under the condition that beyond its designed limits.
Operate the controller in accordance with this instruction book strictly. We will
not assume any civil or criminal liability if the equipment damage or personal
injury is caused by incorrect operation.
N O T I C E
N e v e r o p e n t h e c o n t r o l l e r s h e l l t o a v o i d e l e c t r i c s h o c k .
C o n t a c t B I N D E R i f t h e c o n t r o l l e r b r e a k s d o w n .
N e v e r t r y t o r e v a m p t h e c o n t r o l l e r s i n c e t h e s o l i d s t a t e
c i r c u i t b o a r d s i n s i d e t h e c o n t r o l l e r c a n n o t b e r e p a i r e d ,
a n d t h e r e ' s n o a d j u s t a b l e p a r t .

Whether the controller is damaged in appearance
Whether model of the controller is exactly what you ordered
Well-ventilated environment
Keep away from water, steam, dust and especially oily dust
Keep away from corrosive or flammable gas and liquid
Keep away from flying dust and metal particles
Firmly fixed to avoid self-vibration
Keep away from electromagnetic interference
Operate within the temperature range of -10 °C to 40 °C
Inspection before using
Every controller will go through rigorous quality inspection before delivery and is packed
with crash-proof packaging.
Please check the following items after unpacking
Runtime environment
Please follow the notes below to ensure better performance and longer lifetime of the
controller
O P E R A T I N G
E N V I R O N M E N T

Features
Installation guide
Components description
Functions description
Output voltage setting
Output frequency setting
Soft Startup Time setting
Output switch
Maximun output voltage restriction
Accelaration index setting
Waveform index setting
Keypad locking
Default settings restoration
Sensors and signal control
Intelligent photoelectric sensing
Method of the NPN Switch Sensor (Halt when work-
pieces are full)
Startup Delay Time and Shut down Delay Time Settings
of the NPN Switch Sensor
Logical relation setting of the NPN Switch Sensor (Halt
when work-pieces are full)
Logical relation setting of the control signal
Connection Method to PLC
Controlling output
Remote Speed Control
Security functions
Appendix
1.
2.
3.
4.
a.
b.
c.
d.
e.
f.
g.
h.
i.
5.
a.
b.
c.
d.
e.
f.
g.
h.
6.
7.
Appendix A: Dimensions
Appendix B: OutputInterface Definition
Appendix C: Signal Interface Definition
Appendix D: Function Table
Appendix E: Electrical Specification
Appendix F: Troubleshooting tips and error indicator
significations description
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C O N T E N T S

The controller is specially designed for controlling vibratory feeder in the automation
systems. Combined with the latest electronic technology and elaborated design, the
controller provides the following convenient and practical features:
Frequency Adjusting Output Frequency ranges from 40.0Hz to 400.0Hz
Voltage Adjusting Output Voltage ranges from 0V to 260V
Automatic Voltage Stabilizing The controller can eliminate feeding speed variation
caused by mains voltage fluctuation.
Soft Startup In order to avoid sudden shock to the work pieces, the controller can gently
increase output voltage from 0 to the pre-set value when startup.
Intelligent Photoelectric Sensing Our adaptive Intelligent Photoelectric Sensor can help
to stall the controller when work-pieces are full or work-piece is empty and to fulfill the
functions of Soft Startup Time Setting, Startup Delay, Shutdown Delay, and Logical
Relation Adjusting.
Halt when Work-pieces are full A NPN switch sensor can help to halt the controller when
work-pieces are full and to fulfill the functions of Soft Startup Time Setting, Startup Delay,
Shutdown Delay, and Logical Relation Adjusting.
Acceleration Due to this function, maximum output voltage value of the controller can be
increased up to 150% of the input voltage value.
Remote Speed Control Output Voltage of the controller can be controlled by an external
potentiometer, a PLC, or voltage control signal ranging from 1V to 5V.
Controlling Output The Controlling Output signal outgoing from the transistor can
coordinate a solenoid or other external devices with the controller.
Keypad Locking Press the ON/OFF button and hold for 2 seconds to lock all buttons for
fear of false operation.
Maximum Output Restriction Maximum Output Voltage value can be preset to protect
the equipment from damage caused by misuse.
1 . F E A T U R E S
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Waveform Index Setting Operators can weight efficiency and maximum capacity by
adjusting this parameter.
Default Settings Restoration This function allows the user to restore all default
parameter settings and reset the controller.
BINDER attaches great importance to the product quality management and safety
performance. Apart from the high-quality components we use and a rigorous quality
control system, BINDER has taken account of possible accidents users may encounter and
provides the following protective functions to maximize the controller's practicability.
Short-Circuit Protection If output of the controller is short-circuited, the controller will
halt its output until restarted.
Current Overload Protection The controller will halt its output to ensure equipment’s
operating safety when operation current exceeds its rated value.
Overheat Protection The controller will halt its output to protect itself when operation
temperature is too high.
BINDER controllers strictly comply with CE certification.
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1. Features

STEP 1
Open the packing box and check the controller's outward appearance and make sure the
controller model is exactly what you ordered.
2 . I N S T A L L A T I O N G U I D E
STEP 2
Connect the output power cable to the vibrator's
electromagnetic coils.
Make sure the vibrator's electromagnetic coils is connected
to the two output pins of the Output Power Cable and that
the electromagnetic coil is reliably grounded otherwise series
security incident may occur.
STEP 3
Connect the Input Power Cable to the controller
and lock the power nut
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STEP 4
Adjust the controller's Output Voltage to the
value between 30 and 80 (represented by the
letter U)
STEP 5
Press the FUNC button and hold for 2
seconds to enter the Basic Settings Adjusting
status.
The Output Frequency Indicator on the panel
lights up and the LED displays the current
frequency value (E) Press the ▲ or ▼ button to
adjust the parameter value from 400Hzto 40Hz to
findout harmonic frequency ofthevibrator and
hold this value.
STEP 6
After setting the Output Frequency of the
controller to the natural mechanical resonance
frequency of the vibrator, adjust the Output
Voltage of the controller by pressing the (Vol+) or
(Vol-) button to change feeding speed.
Harmonic frequency of the vibrator
means the frequency value that creates
the maximum amplitude.
Every vibrator has its natural
mechanical resonance frequency, adjust
the output frequency of the controller to
this frequency to guarantee the best
working conditions.
After the above six steps, the controller can work properly. Please refer to the
other chapters if advanced control functions are needed.
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2. Installation Guide

Output Voltage Indicator
The indicator lights up as the
controller enters Output
Voltage Adjusting status.
Output Frequency Indicator
The indicator lights up as the
controller enters Output
Frequency Adjusting status.
Startup Delay Indicator
The indicator lights up as the
controller enters Startup Delay
Time adjusting status.
Shutdown Delay Indicator The
indicator lights up as the controller
enters Shutdown Delay Time
Adjusting status.
Soft Startup Indicator
The indicator lights up as the
controller enters Soft Startup
Time Adjusting status.
3.COMPONENTS DESCRIPTION
Output Voltage Increasing
Button & Output Voltage
Decreasing Button
Output Voltage can be changed
by these two buttons. When the
Keypad Locking function is on,
these two buttons lose efficacy.
Advanced Parameter Increasing
Button & Advanced Parameter
Decreasing Button
Advanced parameters can be
adjusted by these two buttons.
FUNC Button
Shift advanced parameters by
pressing this button.
Soft Power Switch Button
Startup or shutdown output of
the controller by pressing this
button.
33 SDV31-L
33 SDV31-XL
33 SDV31-XXL
33 SDV31-XXXL
33 SDV31-S
33 SDV31-M
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Remote Speed Control Indicator
The indicator lights up when
Remote Speed Control signal is
available as the Vol+ and Vol-
buttons loses efficacy.
Acceleration Indicator
The indicator lights up as
the Acceleration function
takes effect when the
Output Voltage value
exceeds Input Voltage
value.
Saturation Indicator
The indicator lights up
when the preset Output
Voltage value exceeds
Input Voltage value so
much that the controller
can't sustain.
LED display
The LED display indicates
current adjustable
parameter.
Stop Indicator
The indicator lights up as
the controller halts its
output.
Lock Indicator
The indicator lights up as
the controller being locked.
Description of the status indicators
I/O Interface Descriptions
Input Power Socket
Output Power Socket
Power Switch
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3. Components Description

a. Output Voltage Setting
4.FUNCTION DESCRIPTION
The Output Voltage can be set directly and digitally through the control panel. Benefit from
the unique Voltage Stabilizing Function, Output Voltage of the controller won't fluctuate as
the Input Voltage does, and a vibrator can work stably in unstable input voltage environment.
Turn on the power switch
The Output Voltage Indicator lights up as
the controller enters Output Voltage
Adjusting status when the LED displays
the voltage symbol U and the previously
set voltage value.
Adjust the Output Voltage value by
pressing the (Vol+) or (Vol-) button.
Output Voltage can be adjusted in any Basic Parameter Adjusting status or Advanced Parameter
Adjusting status by pressing the (Vol+) or (Vol-) button. The controller returns to the previous
parameter adjusting status after adjusting the Output Voltage.
When desired Output Voltage value
exceeds Input Voltage value, the
Acceleration function of the controller
works as the Acceleration Indicator
lights up.
When desired Output Voltage value
exceeds too much of the Input
Voltage value, the controller fails to
output such voltage value as the
Saturation Indicator lights up.
Acceleration
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Output Frequency (E), Startup DelayTime, Shutdown DelayTime and Soft
Startup Time can be set after entering the Basic Parameters Adjusting status
by pressing the FUNC button and holding for 2 seconds.
The controller will return to the Output Voltage Adjusting status automatically
in 1 minute after adjusting operation.
Press the FUNC button and hold for 2 seconds again to exit the Basic
Parameters Adjusting status.
b. Output Frequency Adjusting
The controller is produced with the DDS technology and its output has got high frequency
accuracy and stability which doesn't change as the time or temperature does.
Press the FUNC button and hold for 2
seconds to enter the Basic Parameters
Adjusting status.
The Frequency Indicator on the panel
lights up and the LED displays the Output
Frequency symbol E and the current
Output Frequency value.
8 Press the ▲ or ▼ button to adjust the
parameter value.
Output Frequency of the controller ranges from 40Hz to 400Hz and the default value is 50Hz.
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4. Functions Description

Due to the soft-touch switch and digital
signal control technology, no spark will
generate to spoil the contact.
As a result, life-span of the controller and
the vibrator will be extended greatly.
c. Soft Startup
In order to avoid sudden shock to the work pieces, the controller can gently increase Output
Voltage from 0 to the pre-set value when startup.
Soft Startup Time ( t ): The period of time it takes for the controller to gently increase Output
Voltage from 0 to the pre-set value when startup.
Press the FUNC button and hold for 2
seconds to enter the Basic
Parameters Adjusting status.
Press the FUNC button repeatedly
until shifting to the Soft Startup Time
adjusting status (t) as the Soft Startup
Indicator lights up.
Press the ▲ or ▼ button to adjust the
parameter value. The parameter unit
is second, and the numerical precision
is 0.1.
Adjustable Soft Startup Time ranges
from 0.1 seconds to 9.9 seconds.
c. Output Switch Button
The soft-touch switch button on the panel can turn on/off the controller's output quickly and
easily.
Press the ON/OFF to turn on/off the
controller's output. The Stop
Indicator lights up as output of the
controller is turned off.
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4. Functions Description

Output Voltage value cannot exceeds this parameter value in any case.
Default value of this parameter is set as the maximum adjustable
Output Voltage value.
e. Maximum Output Voltage Restriction
Maximum Output Voltage of the controller can be set to prevent damage to the vibrator.
Remote Speed Controller function is affected by this parameter.
Press the FUNC button 8 and ▲ buttons
simultaneously and hold for 2 seconds to
enter the AdvancedParameters Adjusting
status.
Press the FUNC button 8 repeatedly until
shifting to the Maximum Output Voltage
Restriction status (h).
8 Press the ▲ or ▼ button to adjust the
parameter value.
The controller will quit to the Output Voltage Adjusting status automatically in one
minute after Advanced Parameters adjusting.
Press the FUNC and ▲ buttonsand hold for 2 secondsto quit to the OutputVoltage
Adjusting status.
Press the FUNC button and hold for 2 secondsto quit to the Basic Parameters
Adjusting status.
Exit method of the Advanced Parameters Adjusting status
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4. Functions Description

Adjustable Acceleration value (y) ranges from 100 to 150, and the
default value is 120.
The Saturation Indicator lights up when Output Voltage of the
controller exceeds the limit.
f. Acceleration Parameter Adjusting
Acceleration Parameter (y): This parameter means the maximum Output Voltage as
percentage of the Input Voltage. The Acceleration function is affected by this parameter.
Press the FUNC and ▲ buttons
simultaneously and hold for 2 seconds to
enter the Advanced Parameters Adjusting
status.
Press the FUNC button repeatedly until
shifting to the Acceleration Parameter
Adjusting status (y).
Press the ▲ or ▼ button to adjust the
parameter value.
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4. Functions Description
120 represents the
Output Voltage of the
controller and it's
settet up at 120% of
the In Voltage at most
y is the
Acceleration
Function

Adjustable Waveform Index ranges from 0 to 100.
The value 0 represents the peak efficiency when the spring plates bear
the minimal stress.
The value 100 represents the maximum power (minimal noise) when the
spring plates bear the maximal stress
g. Waveform index ddjusting
Operators can weight peak efficiency and maximum power (minimal noise) by adjusting this
parameter.
Press the FUNC and ▲ buttons
simultaneously and hold for 2 seconds to
enter the Advanced Parameters Adjusting
status.
Press the FUNC button repeatedly until
shifting to the Waveform Index Adjusting
status (r).
Press the ▲ or ▼ button to adjust the
parameter value.
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4. Functions Description

h. Keypad locking
The Keypad Locking Function can lock all buttons on the panel to avoid maloperation.
Press the ON/OFF button and hold for 2
seconds to lock all buttons on the panel as
the Keypad Locking Indicator lights up.
Press the ON/OFF button and hold for 2
seconds in the locking mode to unlock the
keypad.
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4. Functions Description

i. Default settings restoration
This function allows the operator to restore all default parameter settings.
Due to the abundant functions of the controller, many parameters can be adjusted. In order
to avoid the circumstance that after too many times modification by a beginner, the
controller cannot work properly, this function allows the operator to restore default settings
to the controller in an easy way.
Press the FUNC and ▲ buttons
simultaneously and hold for 2 seconds to
enter the Advanced Parameters Adjusting
status.
Press the FUNC button repeatedly until
00000 is flashing on the LED display, and
then press the ▲ button and hold until
------ is displayed which means default
settings have been restored successfully.
After releasing the ▲ button, the
controller enters Output Voltage
Adjusting status (U). By this time, all
parameters have been restored to default
values.
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4. Functions Description

a. Intelligent Photoelectric Sensing
5. SENSORS + SIGNAL CONTROL
Combined with the SDVC-S1 Photoelectric Sensor the function of Intelligent Photoelectric
Sensing can be achieved. The SDVC-S1 sensor can filter the interference of background light
impacting on the sensitivity of the controller.
As a result, the controller can work reliably without manual sensitivity adjustment.
The controller can be controlled by many kinds of external signals and sensors. This chapter
mainly elaborates using method of the Intelligent Photoelectric Sensor, the Proximity Switch
Sensors and the PLC.
Connection Method of the SDVC-S1 Intelligent Photoelectric Sensor
Step 1: Open the upper cover plate of the controller.
Step 2: Connect the SDVC-S1 sensor to the terminals of the controller
according to the diagram.
Default logical relation of the sensor is set as work pieces are empty.
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