Biotech TLM-Pro User manual

www.biotech-heizung.com
HEATING WITH BIOMASS
PLANING FOLDER
Pellet boiler

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1 GENERAL NOTES........................................................................................................................................................ 5
2 RETURN BOOST FLOW..............................................................................................................................................6
3CHIMNEY SPECIFICATION........................................................................................................................................6
3.1 EFFECTIVE HEIGHT..............................................................................................................................................7
4 TECHNICAL DATA ...................................................................................................................................................... 8
5 DIMENSIONS ............................................................................................................................................................10
5.1 TLMPRO ...........................................................................................................................................................10
5.2 TLMPRO MBW............................................................................................................................................... 11
5.3 PZ 25 RL ............................................................................................................................................................12
5.4 PZ 25 RL MBW...................................................................................................................................................13
5.5 PZ 32/35 PRO....................................................................................................................................................14
5.6 PZ 32/35 PRO MBW.........................................................................................................................................15
5.7 PZ 45/50/55 RL.................................................................................................................................................16
5.8 PZ 65/69 RL....................................................................................................................................................... 17
5.9 PZ 80 RL ............................................................................................................................................................18
5.10 PZ 90/100 RL.....................................................................................................................................................19
6 PELLET STORAGE ROOM....................................................................................................................................... 20
6.1 LOCATION OF THE BOILER ROOM............................................................................................................ 20
6.2 SIZE OF THE PELLET STORAGE ROOM ......................................................................................................21
6.3 STATIC REQUIREMENTS FOR THE PELLET STORE...................................................................................21
6.4 MAINTENANCE.................................................................................................................................................22
6.5 FLOOR PLAN / SECTION PELLET STORAGE ROOM ................................................................................22
6.6 NOTES ON THE DESIGN OF THE FILLING SYSTEM .................................................................................23
6.7 SLOPING FLOOR ..............................................................................................................................................23
6.8 INSTALLATIONS IN THE PELLET STORE .................................................................................................... 24
7DELIVERY SYSTEMS................................................................................................................................................. 24
7.1 ADJUSTATION VARIATIONS.......................................................................................................................... 24
7.2 EXTRACTION SYSTEMS PZ 90/100 RL ....................................................................................................... 24
7.3 SUCTION POINT ..............................................................................................................................................25
7.4 SCREW DISCHARGE ....................................................................................................................................... 26
7.4.1 OPERATING PRINCIPLE ...................................................................................................................... 26
7.4.2 ASSEMBLY .............................................................................................................................................. 26
7.5 MOLE SYSTEM ..................................................................................................................................................27
7.5.1 OPERATING PRINCIPLE........................................................................................................................27
7.5.2 ASSEMBLY .............................................................................................................................................. 28
CONTENT

4
7.6 DISCHARGE FROM THE BAG SILO................................................................................................................ 28
7.6.1 OPERATING PRINCIPLE ...................................................................................................................... 28
7.6.2 ASSEMBLY .............................................................................................................................................. 29
7.6.3 GROUNDING THE BAG SILO............................................................................................................. 29
7.7 DISCHARGE FROM THE UNDERGROUND TANK....................................................................................... 29
7.7.1 OPERATING PRINCIPLE....................................................................................................................... 29
7.7.2 GROUNDING OF THE UNDERGROUND TANK.............................................................................. 29
8HYDRAULIC SCHEMES............................................................................................................................................ 30
8.1 ADDITION FOR ANNEXE ................................................................................................................................31
DECLARATION OF CONFORMITY.........................................................................................................................32
NOTES ............................................................................................................................................................33
INHALTSVERZEICHNIS

5
PLANING FOLDER PELLET BOILER
• This planning document contains product-specific
information on the installation and use of Biotech pellet
heating systems. It does not replace compliance with
country-specific regulations, laws, standards, etc. These
must be observed in addition. These must be complied
with in addition.
• The pellet boiler described in these instructions has been
tested in accordance with EN303-5.
• Only use the fuels specified by us - wood pellets in
accordance with EN ISO17225-2:2014 class A1 (Ø 6 mm).
This is the only way to ensure low-emission, economical
and trouble-free operation of your pellet boiler. Non-
observance will result in the loss of the warranty. Biotech
accepts no liability whatsoever for damage caused by the
use of fuel that does not have this certification.
• Bei einer Pelletheizung mit einer Nennleistung von mehr
als 50 kW muss der Puerspeicher so dimensioniert
sein, dass bei der Tagesbefüllung des Puerspeichers
genügend Betriebswasser für ca. 1,5 Stunden im
Puerspeicher vorhanden ist. Mindestens zweimal täglich
schaltet sich die Anlage zur Reinigung (Wärmetauscher-
und Rostreinigung) automatisch ab. Abhängig von der
Restmenge an Pellets im Vorratsbehälter sowie dessen
Größe und der Anlagenleistung kann der Vorgang
(Ausbrennen / Befüllen / Zünden) bis zum Erreichen der
Nennlast (100% Leistung) bis zu 1,5 Stunden dauern - in
dieser Zeit wird der Puer nicht beladen.
• For long burner running times, to reduce start-stop
emissions and to reduce wear, the boilers should be
equipped with buer storage, thermosiphon buer
storage or combi storage. In practice, buer sizes
between 40 and 75 litres/kW have proved successful.
Observe the country-specific requirements for
buer storage tanks. Operation of the system is only
permissible if it can be guaranteed that 50% of the
nominal boiler heat output is drawn o for a period
of at least 2 hours per system start. The firing capacity
modulates in a capacity range of 30% to 100% of
the nominal capacity. If possible, the units should
be operated in the medium and upper output range
(adapted to the respective heat demand) in order to
avoid unnecessary emissions in low-load operation.
• After a maximum of 12 hours of continuous operation,
the units shut down to carry out a cleaning cycle or to
fill the intermediate container with pellets. Depending
on the type of unit, it then takes up to 45 minutes until
the nominal output of the system is available again. This
must be taken into account in the power requirement
calculation. Please also note that poor fuel quality can
reduce the heating time to less than 12 hours.
• When planning biomass systems, it must be ensured
that noise is generated by the corresponding mechanics
or by drives such as ignition fans and vacuum turbines.
Appropriate insulation measures must be taken on site.
It is strongly advised not to locate heating or installation
rooms directly under living and/or sleeping areas.
• The assembly, installation and commissioning
(adjustment) of our pellet heating systems may only be
carried out by our customer service or by an authorised
specialist company certified by us.
• Carry out the cleaning work recommended by us in the
instructions at regular intervals on your pellet boiler,
the discharge system and the storage room. This will
notonly ensure the functional reliability of the system,
but also the ecient and low-emission operation of the
system. You can achieve the best care for your pellets
heating system by concluding a maintenance contract.
The specified cleaning and maintenance intervals must
be observed. Please note that there is no warranty
claim for damage caused by non-compliance with the
maintenance instructions. Biotech accepts no liability
whatsoever for damage caused by non-compliance with
the cleaning and maintenance intervals.
• For legionella protection, the generally applicable rules
of heating technology must be observed.
• The regulations according to Ö-Norm M 7136 (transport
and storage logistics) and M 7137, or VDI guideline 3464,
or country-specific requirements for pellet storage must
be observed.
• Objects with a high level of safety with regard to heat
supply (hotels, process heat...) are to be designed as
double boiler systems. In case of non-compliance, we
reject all claims due to consequential damage caused by
insucient heat supply. In the case of a biomass heating
system, the system requires appropriate supervision
(by the caretaker, porter...) so that the prescribed
cleaning work is carried out regularly! If, in the event of
a malfunction, a reaction time or an alarm chain has to
be observed, this has to be done before the system is
sold. The rest of the time, for example, only one flat or
oce building is heated with a very low output, e.g. 10
kW. Unfortunately, in addition to this, buer volumes
are often either not realised or too small, resulting in
the most unfavourable operation imaginable (start-stop)
of a biomass system. This mode of operation leads to
increased wear of the ignition devices, unfavourable
emission behaviour, etc. We would like to point out that
any resulting complaints cannot be accepted and do not
constitute a guarantee or warranty claim. In such cases,
we recommend that the systems be designed as double
(cascade) systems or that the buer storage volume be
selected accordingly.
• To ensure the operation of the heating system, it must
be supplied with sucient combustion air in the boiler
room. The regulations of the respective countries must
be observed. It should also be noted that insucient
oxygen supply (supply air) can lead to malfunctions that
are not covered by the warranty or guarantee. Ventilation
openings (supply air) must never be blocked and/or
covered.
• Notice sign „Smoking and handling of naked flames
and fires prohibited“ must be attached. A tested fire
extinguisher must be installed in the boiler room. Secure
the boiler room against unauthorised access, especially
by children.
1. GENERAL NOTES
ATTENTION!
The mandatory maintenance of the unit must
be carried out at least once a year, at the
latest, however, after reaching 1500 operating
hours in the performance range of 80 - 100 %
by authorised specialist personnel.

6
PLANING FOLDER PELLET BOILER
• Safety and monitoring devices must not be removed,
bypassed or otherwise rendered inoperative. Use a dust
mask during cleaning and ash disposal to avoid health
hazards and damage.
• Electrical connection: 230 V, 50 Hz; fuse protection 16 A,
tripping behaviour slow. Protective measure Zeroing with
Fi circuit breaker ( voltage limits according to EN-50160)
ATTENTION: ISO standard 60364 must be observed!
Operating limits: Max. Ambient temperature 0-45°C;
max. humidity 0-95 %.
• There must be an emergency heating switch (all poles
and all sides can be switched o) in front of the boiler
room! Switch it o before carrying out maintenance and
/ or service work!
• The heating system may only be installed and operated
in properly designed heating or installation rooms and
is not designed for outdoor use, nor may it be operated
if it is exposed to external influences of water (dripping,
splashing and jetting water).
• The combustion air in the heating or installation
room must be free of halogenated hydrocarbons (e.g.
contained in spray cans, solvents and cleaning agents,
paints, adhesives). The installation of a washing machine
and/or tumble dryer is also not permitted, otherwise the
guarantee / warranty will expire.
• A suitable vent valve must be fitted at the top of the boiler.
• The boiler must be filled with heating water according to
VDI 2035 or Ö-Norm H 5195-1.
• When connecting the pellets boiler to the water supply
or to the heating circuit, the pellets boiler must be
secured against excessive water pressure by means of
an appropriate safety device on the system side (e.g.
overpressure valve). According to the country-specific
regulations, a water shortage protection must be provided.
• When connecting the pellet boiler to the water supply,
an appropriate safety device on the system side must
ensure that non-potable water is prevented from being
sucked back into the water supply system.
• The fire protection regulations must be implemented on
site in accordance with the applicable ocial regulations!
A moisture-resistant (FU) chimney (material 1.4401 or 1.4404
recommended) with a maximum flue draught of 10 Pa (0.10
mbar) is required. The connecting pipe (flue gas pipe) must
be laid with a minimum gradient of 10° (30-45° is optimal)
with a maximum length of 3.0 metres. The flue pipe must
be insulated with at least 25 mm. If possible, make the flue
connection with 45° bends. A connection with 90° bends can
cause flue gas problems. The flue pipe must be connected
to the chimney in such a way that no condensation water
can flow into the boiler. The boiler and the chimney must be
matched to each other (see chimney recommendation). EN
13384-1 must be used as a calculation aid.
REQUIREMENTS FOR THE FLUE PIPE
• Connect the flue pipe to the chimney at an angle of at
least 10°, ideally 30 to 45°.
• The exhaust pipe must not be reduced, the diameter of
the exhaust pipe must correspond to that of the exhaust
connection.
• The flue pipe must be pressure-tight and fitted with thermal
insulation at least 25 mm thick over its entire length.
• The draught regulator must be installed at least 600 mm
below the flue pipe inlet in the flue system.
ATTENTON!
The chimney must be insensitive to moisture
(FU)! The installation of a draught regulator is
required. A chimney calculation according to
standard EN 13384-1 is required (See page 7 & 8)!
2. RETURN FLOW BOOST
3. CHIMNEY SPECIFICATION
ACHTUNG!
It must be ensured that the return
temperature does not fall below 55°C under
any circumstances. Since this cannot be
guaranteed without an automatic return flow
increase, it is mandatory to install one! Failure
to comply will invalidate the warranty.
Ø 130-140 mm
Chimney
regulator
600 mm
≥ 10° (30-45°)
All dimensions in mm!

7
PLANING FOLDER PELLET BOILER
The eective height is the flue length between the flue gas inlet
into the flue and the flue mouth.The flue must be adapted to the
local, legal regulations! Low-emission operation according to the
quality seal is only guaranteed if the system can be operated with
the low flue gas temperatures of the smallest heat output (30% of
the nominal load). This usually requires an acid-proof chimney.
3.1 EFFECTIVE HEIGHT
ATTENTION:
If the chimney draught regulator is installed
directly in the flue pipe, contrary to the
location suggested below, due to the situation
on site, an increased dust load in the boiler
room must be expected - PLEASE take this
into account when planning!

8
Boiler type TLM-Pro TLM-Pro MBW PZ25RL PZ 25 RL MBW PZ 32/35 Pro
Boiler class 5 5 5 5 5
Nominal heat output (kW) 17,5 17,5 25,0 25,0 32,2 / 34,9
Eciency full load (%) 91,7 91,7 94,19 94,19 92,39
Eciency part load (%) 92,7 92,7 93,8 93,8 95,76
Max. adjustable boiler temperature (°C) 85 85 90 90 85
Permissible operating pressure (bar) 3 3 3 3 3
Recommended minimum storage volume (l) 525 525 750 750 966 / 1047
CE marking according to Low Voltage Directive CE CE CE CE CE
Energy eciency class A+ A+ A++* A+ A+
Dimensons
Boiler width (mm) 1155 1155 1305 1305 1305
Boiler depth (mm) 667 667 870 870 945
Total depth (mm) incl. ash box 943 934 1084 1084 1158
Boiler height (mm) 11542 1341 1544 1344 1794
Height flue pipe connection (mm) 11420 1420 1398 1398 1605
Height forerun (mm) 11435 1435 353 353 353
Height return (mm) 11435 1435 1080 1080 1324
Vent height (mm) 11435 1435 1091 1091 1341
Flue pipe connection diameter (mm) 130 130 130 130 130
Total weight loose (kg) 360 350 376 369 439
Water content (l) 60 60 80 80 120
Reservoir - filling quantity (kg) 40 150 70 187 134
Ash box usable (l) 15 15 15 15 15
Connections
Forerun (Inch) 1 1 1 1 1⁄
Return (Inch) 1 1 1 1 1⁄
Ventilation for boiler (Inch) ⁄ ⁄ ⁄ ⁄ ⁄
Boiler draining (Inch) ⁄ ⁄ ⁄ ⁄ ⁄
Flow resistance on the heating water sideFlow resistance on the heating water side
ΔT= 20 K (mbar) 5 5 32,9 32,9 103
ΔT= 10 K (mbar) 20 20 131,7 131,7 412
Exhaust gas values
Exhaust gas temperature at full load (C°) 120 120 120 120 120
Exhaust gas temperature at part load (C°) 100 100 100 100 100
Exhaust gas mass flow at full load (g/s) 9,0 9,0 15,0 15,0 22,0
Exhaust gas mass flow at part load (g/s) 3,0 3,0 5,5 5,5 5,8
Co2at full load (Vol%) 13,5 13,5 13,5 13,5 13,5
Co2at part load (Vol%) 10,0 10,0 10,0 10,0 10,0
Necessary flue draught full load (Pa) 28 8 8 8 8
Necessary flue draught part load (Pa) 4 4 4 4 4
Electrical power consumption
Standby (W) 20 20 20 20 20
Filling turbine (W) 1340 0 1340 0 1340
Grate cleaning (W) 65 65 65 65 65
Prefill (W) 75 75 75 75 75
Ignite (W) 1034 1034 1034 1034 1034
Continuous operation Partial load / Full load (W) 50 / 80 50 / 80 50 / 80 50 / 80 50 / 80
Minimum distance masonry
To the front (mm) 1000 1000 1000 1000 1000
To the back (mm) 200 200 500-900 500-900 500-900
Left to masonry (mm) 3100-300 100-300 100-300 100-300 100-300
Right to masonry (mm) 400-900 400-900 400-900 400-900 400-900
Minimum room height (mm) 2000 2000 2200 2200 2200
Insert dimension
At least (mm) 750 750 750 750 750
*) Combined label (boiler+room thermostat)
1) excl. adjustable feet, adjustment range up to 55 kW 15–30 mm
2) From 10 Pa, a draught limiter must be used below the firing connection
3) Recommendation at least 250 mm, otherwise increased maintenance eort (costs)
PLANING FOLDER PELLET BOILER
Individual values are based on the standard type test. These may deviate in practice.
4. TECHNICAL DATA

9
Individual values are based on the standard type test. These may deviate in practice.
*) Combined label (boiler+room thermostat)
1) excl. adjustable feet, adjustment range up to 55 kW 15–30 mm and from 65-101 kW 50-80 mm
2) From 10 Pa, a draught limiter must be used below the firing connection
3) Recommendation at least 250 mm, otherwise increased maintenance eort (costs)
4) with 1 suction turbine
5) incl. ashbox
6) incl. cover for cleaning
Boiler typeBoiler type PZ 32/35 Pro MBWPZ 32/35 Pro MBW PZ 45/50/55 RLPZ 45/50/55 RL PZ 65/69/80 RLPZ 65/69/80 RL PZ 90/100 RLPZ 90/100 RL 44 PZ 100/101 RLPZ 100/101 RL
Boiler class 5 5 5 5 5
Nominal heat output (kW) 32,2 / 34,9 44,9/ 49,0 / 52,8 64,9 / 69,0 / 80,0
90,0 / 99,9 99,9 / 101,0
Eciency full load (%) 92,39 93,7 93,4 94,8 94,8
Eciency part load (%) 95,76 93,0 94,6 95,3 95,3
Max. adjustable boiler temperature (C°) 90 85 85 85 85
Permissible operating pressure (bar) 3 3 3 3 3
Recommended minimum storage volume (l) 966 / 1047 1347 / 1470 / 1584 1947 / 2070 / 2400 2700 / 2997 2700 / 2997
CE marking according to Low Voltage Directive CE CE CE CE CE
Energy eciency class A+ A++* A++* - -
Dimensons
Boiler width (mm) 1305 1505 1744 51745 51745 5
Boiler depth (mm) 945 817 1221 1221 1221
Total depth (mm) 1158 51202 51339 61339 61339 6
Boiler height (mm) 11694 1944 1820 2068 2068
Height flue pipe connection (mm) 11605 1235 1769 2020 2020
Height forerun (mm) 1353 190 176 176 176
Height return (mm) 11324 1450 1246 1491 1491
Vent height (mm) 11341 1453 1333 1578 1578
Flue pipe connection diameter (mm) 130 130 180 200 200
Total weight loose (kg) 426 503 920 / 920 / 930 1153 1160
Water content (l) 120 180 248 273 273
Reservoir - filling quantity (kg) 246 210 152 323 323
Ash box usable (l) 15 42 2x42 2x42 2x42
Connections
Forerun (Inch) 1 ⁄ 1 ⁄ 2 2 2
Return (Inch) 1 ⁄ 1 ⁄ 2 2 2
Ventilation for boiler (Inch) ⁄ ⁄ 1 1 1
Boiler draining (Inch) ⁄ ⁄ ⁄ ⁄ 1/2
Flow resistance on the heating water sideFlow resistance on the heating water side
ΔT= 20 K (mbar) 103 4 5 5 5
ΔT= 10 K (mbar) 412 16,3 20 20 20
Exhaust gas values
Exhaust gas temperature at full load (C°) 120 120 120 120 120
Exhaust gas temperature at part load (C°) 100
100 100 100 100
Exhaust gas mass flow at full load (g/s) 22,0
32 41 52 52
Exhaust gas mass flow at part load (g/s) 5,8
12,3 10,5 13 13
Co2at full load (Vol%) 13,5 13,5 13,5 13,5 13,5
Co2at part load (Vol%) 10,0 10,0 10,0 10,0 10,0
Necessary flue draught full load (Pa)  8 8 8 8 8
Necessary flue draught part load (Pa) 4 4 4 4 4
Electrical power consumption
Standby (W) 20 20 14 14 14
Filling turbine (W) 0 1340 1340 2720 2720
Grate cleaning (W) 65 65 65 65 65
Prefill (W) 75 75 75 75 75
Ignite (W) 1034 1034 1034 1034 1034
Continuous operation Partial load / Full load (W) 50 / 80 52,6 / 101,4 97 / 153 111 / 200 111 / 200
Minimum distance masonry
To the front (mm) 1000 1200 500 500 500
To the back (mm) 500-900 700-900 700 700 700
Left to masonry (mm) 100-300 3700-900 1200 1200 1200
Right to masonry (mm) 400-900 600-900 750 750 750
Minimum room heigh (mm) 2200 2300 2300 2500 2500
Insert dimension
At least (mm) 750 875 1000 1000 1000
PLANING FOLDER PELLET BOILER

10
PLANING FOLDER PELLET BOILER
5.1 TLMPRO
5. DIMENSIONS
KG
TLM-Pro
Pellet boiler
Insert dimensions
boiler (min.)
A: 610 mm
B: 1450 mm
C: 870 mm
Insert dimensions
container (min.)
A: 620 mm
B: 1520 mm
C: 670 mm
Boiler 220 kg
Container 66 kg
Cladding 67 kg
Ash box 7 kg
All 360 kg
*) recommendation 250 mm, otherwise
increased maintenance eort (costs)
MINIMUM DISTANCE
MASONRY
1: 1000 mm
2: 400-900 mm
3: 100-300 mm *
4: 200 mm
5: 2000 mm
A
B
C
1435
1542
125 362 62
1341
667
488
79
730
943
37
1420
1155
323

11
5.2 TLMPRO MBW
667
488
79
730
943
37
1435
125 362 62
1341
1155
1420
323
4
3
2
5
1
PLANING FOLDER PELLET BOILER
KG
TLM-Pro MBW
Pellet boiler
Insert dimensions
boiler (min.)
A: 610 mm
B: 1450 mm
C: 870 mm
Insert dimensions
container (min.)
A: 620 mm
B: 1350 mm
C: 670 mm
Boiler 220 kg
Container 59 kg
Cladding 64 kg
Ash box 7 kg
All 350 kg
*) recommendation 250 mm, otherwise
increased maintenance eort (costs)
MINIMUM DISTANCE
MASONRY
1: 1000 mm
2: 400-900 mm
3: 100-300 mm *
4: 200 mm
5: 2000 mm
A
B
C

12
5.3 PZ 25 RL
235
173
1544
1398
1080
353
1344
489
1305
1091
345
870
730
943
1084
PZ 25 RL
Pellet boiler
Insert dimensions
boiler (min.)
A: 610 mm
B: 1400 mm
C: 720 mm
Insert dimensions
container (min.)
A: 740 mm
B: 1650 mm
C: 670 mm
Boiler 218 kg
Container 69 kg
Cladding 69 kg
Ash box 7 kg
All 376 kg
KG
*) Recommendation min. 250 mm, other-
wise increased maintenance eort (costs)
MINIMUM DISTANCE
MASONRY
1: 1000 mm
2: 400-900 mm
3: 100-300 mm *
4: 500-900 mm
5: 2200 mm
A
B
C
PLANING FOLDER PELLET BOILER

13
1344
235
173
1398
1080
353
489
1305
1091
345
667
870
730
943
1084
PZ 25 RL MBW
Pellet boiler
Insert dimensions
boiler (min.)
A: 610 mm
B: 1400 mm
C: 720 mm
Insert dimensions
container (min.)
A: 740 mm
B: 1500 mm
C: 670 mm
Boiler 218 kg
Container 62 kg
Cladding 69 kg
Ash box 7 kg
All 349 kg
KG
*) Recommendation min. 250 mm, other-
wise increased maintenance eort (costs)
MINIMUM DISTANCE
MASONRY
1: 1000 mm
2: 400-900 mm
3: 100-300 mm *
4: 500-900 mm
5: 2200 mm
A
B
C
PLANING FOLDER PELLET BOILER
4
3
2
1
5
5.4 PZ 25 RL MBW

14
1594
1794
1605
1324
353
259
173
489
1305
339
1341
945
730
943
1158
PZ 32/35 Pro
Pellet boiler
Insert dimensions
boiler (min.)
A: 610 mm
B: 1620 mm
C: 920 mm
Insert dimensions
container (min.)
A: 740 mm
B: 1780 mm
C: 670 mm
Boiler 280 kg
Container 76 kg
Cladding 76 kg
Ash box 7 kg
All 439 kg
*) recommendation 250 mm, otherwise
increased maintenance eort (costs)
MINIMUM DISTANCE
MASONRY
1: 1000 mm
2: 400-900 mm
3: 100-300 mm *
4: 500-900 mm
5: 2200 mm
KG
A
B
C
PLANING FOLDER PELLET BOILER
5.5 PZ 32/35 PRO

15
1594
1605
1324
353
259
173
489
1305
339
1341
730
943
1158
667
945
PZ 32/35 Pro MBW
Pellet boiler
Insert dimensions
boiler (min.)
A: 610 mm
B: 1620 mm
C: 920 mm
Insert dimensions
container (min.)
A: 740 mm
B: 1630 mm
C: 670 mm
Boiler 280 kg
Container 69 kg
Cladding 70 kg
Ash box 7 kg
All 426 kg
*) recommendation 250 mm, otherwise
increased maintenance eort (costs)
MINIMUM DISTANCE
MASONRY
1: 1000 mm
2: 400-900 mm
3: 100-300 mm *
4: 500-900 mm
5: 2200 mm
KG
A
B
C
4
3
2
1
5
PLANING FOLDER PELLET BOILER
5.6 PZ 32/35 PRO MBW

16
4
3
1) with mounted ash discharge 1200 mm
2) recommendation 250 mm, otherwise
increased maintenance eort (costs)
Minimum distance masonry
1 : 900 mm 13 : 100-300 mm 2
2 : 400-900 mm 4 : 500-900 mm
PZ 50PZ 50
1744
1944
40
190
1235
1450
1505
150
140
80 817 385
70 70
485
485
PZ 45/50/55 RL
Pellet boiler
Insert dimensions
boiler (min.)
A: 800 mm
B: 1800 mm
C: 800 mm
Insert dimensions
container (min.)
A: 840 mm
B: 1950 mm
C: 820 mm
Boiler 324 kg
Container 84 kg
Cladding 95 kg
Ash box 15 kg
All 503 kg
KG
A
B
C
MINIMUM DISTANCE
MASONRY
1: 1200 mm
2: 600-900 mm
3: 700-900 mm
4: 700-900 mm
5: 2300 mm
PLANING FOLDER PELLET BOILER
5.7 PZ 45/50/55 RL

17
PLANING FOLDER PELLET BOILER
5.8 PZ 65/69 RL
PZ 65PZ 65
1820
140
1210
1246
1297
1333
1733
1769
1339
1420 324
1221
PZ 65/69 RL
Pellet boiler
Insert dimensions
boiler (min.)
A : 850 mm ¹
B : 1805 mm ²
C : 1280 mm
Insert dimensions
container (min.)
A : 740 mm
B : 1800 mm ²
C : 1260 mm
Weight 920 kg
1) When dismantling the console / motor Ash removal
2) exclusive adjustable feet (50 to 80 mm)
KG
A
B
C
MINIMUM DISTANCE
MASONRY
1: 500 mm
2: 750 mm
3: 1200 mm
4: 700 mm
5: 2300 mm

18
PLANING FOLDER PELLET BOILER
5.9 PZ 80 RL
PZ 80PZ 80
1820
140
1210
1246
1297
1333
1733
1769
1339
1420 324
1221
PZ 80 RL
Pellet boiler
Insert dimensions
boiler (min.)
A: 850 mm ¹
B: 1805 mm ²
C: 1280 mm
Insert dimensions
container (min.)
A: 740 mm
B: 1800 mm ²
C: 1260 mm
Weight 930 kg
1) When dismantling the console / motor Ash removal
2) exclusive adjustable feet (50 to 80 mm)
KG
MINIMUM DISTANCE
MASONRY
1: 500 mm
2: 750 mm
3: 1200 mm
4: 700 mm
5: 2300 mm
A
B
C

19
PZ 90/100 RL
Pellet boiler
Insert dimensions
boiler (min.)
A: 850 mm ¹
B: 1992 mm ²
C: 1280 mm
Insert dimensions
container (min.)
A: 740 mm
B: 2030 mm ²
C: 1260 mm
Weight 1160 kg
(1153 kg)*
1) When dismantling the console / motor Ash removal
2) exclusive adjustable feet (50 to 80 mm)
KG
*) with one suction turbine
MINIMUM DISTANCE
MASONRY
1: 500 mm
2: 750 mm
3: 1200 mm
4: 700 mm
5: 2500 mm
A
B
C
PLANING FOLDER PELLET BOILER
PZ 100PZ 100
2068
1339
1221
140
1458
1491
1545
1578
1988
2020
1420 325
5.10 PZ 90/100 RL

20
Filling nozzle
House junction box
max. 30 m
Pellet storage
room
Heating
room
If possible, the boiler room should also
be adjacent to an outside wall to ensure a
direct combustion air supply to the pellet
heating system. If the boiler room is inside,
a supply air duct must be led from the
boiler room to the outside wall (FeuVO).
Country-specific regulations must be
observed.
PLANING FOLDER PELLET BOILER
6.1 POSITION OF THE BOILER ROOM
6. PELLET STORAGE ROOM
ATTENTION!
Switch o the heating before filling the pellet
store! Please note that longer pipes lead to
increased abrasion (loss of quality).
The pellets are delivered by a silo truck and blown into the
storage room. The silo truck usually has a pump hose with
a maximum length of 30 running metres. length. The pellet
storage room or the filling couplings may therefore be a
maximum of 30 running metres from the unloading point
of the truck. If longer pump hoses are necessary, clarify this
with your pellet supplier. The longer the pipe is chosen, the
more the quality of the pellets is aected. This can lead to a
situation where the fuel in the storage room no longer meets
the requirements. If possible, the pellet storage room should
be adjacent to an outside wall, as the filling spouts should
be accessible from the outside. The masonry must not have
any moisture under any circumstances! If the storage room
is inside, the blow-in and exhaust air connections can be
extended to the outside wall, or the pellet supplier‘s pump
hose can be laid through the house during filling.
SAFETY INSTRUCTIONS STORAGE ROOM
The stickers shown are supplied with the boiler and must be
clearly visible on the outside of the pellet store.
SICHERHEITSHINWEISE / SAFETY INSTRUCTIONS
für Pelletlagerräume, begehbare luftundurchlässige Fertiglager sowie Aufstellräume von luftdurchlässigen
Fertiglagern (letztere mit einem Fassungsvermögen > 15 Tonnen)
for pellet storage rooms, walk-in air-impermeable prefabricated storage facilities and installation rooms of
air-permeable prefabricated storage facilities (the latter with a capacity > 15 tonnes)
Für vorgefertigte luftdurchlässige Pelletlagersys-
teme ≤ 15 Tonnen und Pelletlager > 100 Tonnen
(Gefährdungsbeurteilung gemäß DIN EN ISO
20024 beachten) gelten gesonderte
Sicherheitshinweise.
Bitte beachten Sie auch die DIN EN ISO 20023
und die VDI 3464-1.
Dauerhafte Belüftung nach außen sicherstel-
len, z. B. über belüftende Deckel oder Önung!
Zutritt für Unbefugte verboten.
Tür verschlossen halten!
Rauchen, oenes Feuer und
andere Zündquellen verboten!
Gefahr durch schädliche CO-Konzentration
möglich. In den ersten 30 Tagen nach Belüf-
tung nicht betreten!
Vor dem Betreten mindestens 15 Minuten
zwischen belüftenden Deckeln/Önung und
Einstiegstür querlüften. Dies während des Auf-
enthalts aufrechterhalten!
Aufenthalt nur unter Aufsicht einer außerhalb
des Lagers stehenden Person! Bei Unfällen
sofort den Rettungsdienst unter der Telefon-
nummer 112 anrufen!
Lager > 15 Tonnen und erdvergrabene
Lager nur mit mobilem CO-Warngerät
betreten!
Vor Betreten oder Befüllen Heizung
ausschalten!
Verletzungsgefahr durch bewegliche
Bauteile, z. B. Förderschnecken oder
Rührwerke!
Lager sollte minestens alle zwei Jahre
komplett entleert und ggf. gereinigt
werden.
Ensure permanent ventilation to the
outside, e.g. via ventilating lid or opening!
Smoking, naked flames and other
sources of ignition are prohibited!
Before entering, cross-ventilate for at
least 15 minutes between ventilating
covers/opening and entry door.
Maintain this during the stay!
Only enter storage facilities > 15 tonnes
and buried storage facilities with a mobile
CO warning device!
Risk of injury from moving components,
e.g. screw conveyors or agitators!
No access for unauthorised
persons. Keep door locked!
Danger due to harmful CO concentration
possible. Do not enter during the first
30 days after ventilation!
Stay only under the supervision of a
person standing outside the camp! In
case of accidents, call the emergency
services immediately on 112!
Switch o the heating before entering
or filling!
The bearing should be completely emptied
at least every two years and cleaned if
necessary.
Separate safety instructions apply to prefabri-
cated air-permeable pellet storage systems ≤ 15
tonnes and pellet storage systems > 100 tonnes
(observe risk assessment according to DIN EN
ISO 20024).
Please also observe DIN EN ISO 20023
and VDI 3464-1.
SICHERHEITSHINWEISE / SAFETY INSTRUCTIONS
für den Aufstellraum von luftdurchlässigen Fertiglagern für Pellets ≤ 15 Tonnen Fassungsvermögen
oder einen Nebenraum, über den das Pelletlager belüftet wird
for the installation room of air-permeable prefabricated storage facilities for pellets ≤ 15 tonnes
capacity or an adjoining room through which the pellet store is ventilated
Für vorgefertigte luftdurchlässige Pelletlager, Pelletlager-
räume, Aufstellräume von luftdurchlässigen Fertiglagern
> 15 Tonnen (gemäß VDI 3464-1) und Pelletlager > 100
Tonnen (Gefährdungsbeurteilung gemäß DIN EN ISO
20024 beachten) gelten gesonderte Sicherheitshinweise.
Bitte beachten Sie auch die DIN EN ISO 20023
und die VDI 3464-1.
Dauerhafte Belüftung nach außen sicherstel-
len, z. B. über belüftende Deckel oder Önung!
Rauchen, oenes Feuer und
andere Zündquellen verboten!
Gefahr durch schädliche CO-Konzentration
möglich.
• Türen geschlossen halten
• Nutzung als Wohn- und Arbeitsraum verboten!
Betreten des Aufstellraums, wenn dieser im
Volumenverhältnis
weniger als vier Mal so groß wie Lager-
kapazität:
• 30 Tage nach Befüllung den Aufstell-
raum nicht betreten!
• Nach 30 Tagen vor Betreten mindes-
tens 15 Minuten zwischen belüftenden
Deckeln/Önung und Tür querlüften
• Während des Aufenthalts die Tür geö-
net halten!
vier bis zehn Mal größer als Lagerkapazität:
• 30 Tage nach Befüllung den Aufstellraum
nicht betreten!
zehn mal größer als Lagerkapazität:
• Kurzzeitiges Betreten des Aufstellraums
zu jedem Zeitpunkt möglich.
Kurzzeitiges Betreten des Nebenraums, über
den belüftet wird, ist möglich.
Entering the installation room, if it is in
volume ratio
Less than four times the storage capa-
city:
• Do not enter the installation room for
30 days after filling!
• After 30 days, cross-ventilate for at
least 15 minutes between ventilating
covers/opening and door before
entering
• Keep the door open during the stay!
Four to ten times larger than storage
capacity:
• 30 Tage nach Befüllung den Aufstell-
raum nicht betreten!
Ten times larger than storage capacity:
• Short-term entry into the installation
room possible at any time.
It is possible to enter the adjoining room via
which ventilation is provided for a short time.
400 cm zusätzliche Önung während
des Einblasvorgangs sicherstellen!
Ausschalten der Hiezanlage vor und während
der Befüllung
notwendig
nicht notwendig (nur wenn keine Absau-
gung während der Befüllung angeschlos-
sen wird)
Lager sollte minestens alle zwei Jahre
komplett entleert und ggf. gereinigt
werden.
Ensure permanent ventilation to the
outside, e.g. via ventilating lid or opening!
Smoking, naked flames and other
sources of ignition are prohibited!
Danger due to harmful CO concentration
possible.
• Keep doors closed
• Use as living and working space prohibited!
400 cm additional opening during
ensure during the injection process!
Switch o the heating before entering
or filling!
necessary
not necessary (only if no suction is
connected during filling)
The bearing should be completely emptied
at least every two years and cleaned if
necessary.
Separate safety instructions apply to prefabricated air-
permeable pellet storage systems 15 tonnes and pellet
storage systems > 100 tonnes (observe risk assessment
according to DIN EN ISO 20024).
Please also observe DIN EN ISO 20023
and VDI 3464-1.