BioZone IceZone X 10 User manual

IceZone®X Owner’s Manual
Automated Ice Machine Sanitation System
1
IceZone®X inhibits the growth of mold, slime, and other contamination
in ice machines, extending the life of the ice maker and lowering maintenance
costs. IceZone®X delivers cleaner and healthier ice.
IMPORTANT!
Only qualified technicians should install this product
Install in accordance with relevant building codes
Read instructions carefully including safety warnings
WARNING
PROTECT EYES FROM UV LIGHT TURN
OFF UNIT OR DISCONNECT BEFORE
SERVICING
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
L.
M.
N.
Service Cover
Service Cover Screw
Lamp Connector
Status Indicator
Lamp Life Reset Port
Lamp Seal
Power Connection
Main Body
UV-Lamp
Plasma Ports
12V DC 25W Power Adapter
Mounting Screws / Rivets
PlasmaProtect®Tubing
PlasmaProtect®Fittings
SPECIFICATIONS
IceZone®X COMPONENTS
Dimensions:
Electrical:
Ambient Air:
Water Supply:
Certifications:
11.93 in (L) x 4.25 in (W) x 2.05 in (H)
Input: 100-240 V, 50/60 Hz
Output: 12 V, 0.8 A (transformer rated to 2.0 A)
Includes 8 ft cord and plug (2.5 m)
Operating temperature range: 40° F to 104° F (5° C to 40° C)
0-90% non-condensing humidity
No requirements (IceZone®is not integrated into the water system)
HACCP, NSF (standard 169), UL (standards 507, 935), CE, RoHS WEEE, FCC part 15
US EPA Est No. 08795-FL-001
© BioZone Scientific International

2
IceZone®X INSTALLATION INSTRUCTIONS BioZone Scientific provides ice machine specific instructions for many styles of ice
machines. Please download these instructions from the IceZone® X installation page on
BioZone Scientific’s website: http://biozonescientific.com/icezone-installation-maintenance
The following steps outline general guidelines for IceZone® X installation on cuber style ice machines.
© BioZone Scientific International
Tools Needed For Installation
• 8 Foot Ladder
• Knife or Hose Cutter
• Power Drill
• Phillips Head Screwdriver
STEP 2: DRILL SUPPLY & RETURN PORTS
STEP 1: IDENTIFY INSTALLATION LOCATION
For best results, clean and sanitize the ice machine and all attached ice bins and dispensers
thoroughly before installing IceZone®X
Only a maintenance mechanic or appropriately qualified person may
install the appliance
Turn power off to the ice machine
Do not connect IceZone®X to water supply under any circumstances
Verify the availability of a wall plug within 8 ft. of the IceZone®X installation
•
•
•
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To determine the best location for your ice machine, start by looking for areas of mold
growth and choose a position for IceZone®X that will provide maximum treatment
to that area.
It is recommended that the IceZone®X be mounted on top of the ice machine. To avoid
condensation, do not mount IceZone®X with the supply and return ports pointing up.
Mark the location for the supply and return ports on the ice machine according
to these steps:
There are many different types of ice machines so there is no single “right” IceZone®X installation.
However to achieve maximum effectiveness, the correct placement of the IceZone®X is very important.
Below are a couple typical examples of IceZone®X installations.
Supply and return fittings and tubing should be installed above the ice levels
Supply should be positioned to target areas that are vulnerable to slime buildup
with photoplasma
Supply and distribution lines should be
positioned as far apart as possible to
maximize distribution of photoplasma
Photoplasma is heavier than air, so install
the supply line relatively high, and the
return line relatively low
•
•
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OUTSIDE
ICE MACHINE
INSIDE
ICE MACHINE
EXPANDED VIEW OF SUPPLY FITTING
Remove top panel or cover to be drilled. Drill
the 1” (25mm) holes for the bulkhead fittings.
Clean the drilling debris from the holes in the
ice machine. Install the fittings for the supply
and return ports.
Ice Machine Cuber Mounted
on Beverage Dispenser
Ice Machine Cuber
Mounted on Ice Bin
Ice and Water Dispenser
FLAT MOUNT
Ports Horizontal
SIDE MOUNT
Ports Horizontal
SIDE MOUNT
Ports Down
SIDE MOUNT
Ports Up
How IceZone®X Works
Prior To Installation
Typical IceZone®X Installations
IceZone® X creates an environment that inhibits the
growth of contamination by disinfecting the air and
surfaces in the treated area.
IceZone®X

3
LAMP REPLACEMENT
The UV lamp in IceZone®X needs to be replaced every year.
UV lamps continue to emit visible light but lose effectiveness over time.
IceZone®X 10: 10-08025
IceZone®X 20: 10-08050
IceZone®X 30: 10-08100
Note: Use of non-BioZone Scientific-supplied replacement UV lamps voids the warranty.
Caution: UV lamps contain small amounts of mercury. Dispose of lamps in accordance
with local environmental regulations. For more information visit http://lamprecycle.org.
© BioZone Scientific International
STEP 3: MOUNT IceZone®X
STEP 4: CONNECT FITTINGS & TUBING
STEP 5: CONNECT POWER & PLUG IN IceZone®X
Mark the location on the ice machine for the 5/32” (4mm) holes for the IceZone®X plastic
mounting rivets. These holes should be located above/near the mechanical area of the ice
machine and not the ice making area (food zone).
Drill the three (3) 5/32” (4mm) holes to mount the IceZone®X. Attach IceZone®X to the
ice machine with mounting screws.
A scaled diagram of the IceZone®X mounting screw template is provided below.
To download a printable 8.5” x 11” full-scale version of the template,
please visit the IceZone®X installation page on BioZone Scientific’s website:
http://biozonescientific.com/icezone-installation-maintenance.
Arrange the tubing and fittings on the ice machine to connect to the IceZone®X output and
return ports. Attach the internal return tube and ensure it does not come in contact with
the ice curtain through it’s range of motion.
Note: Hot water can be used to make the food-grade tubing more pliable to bend or
receive fittings, as needed.
Insert the power-supply cord through the service cover
slot and into the DC power socket.
Place the service cover over the end of the IceZone®X
and install the cover screw.
Plug the IceZone®X power adapter in to the wall and
observe that status light on top of the IceZone®X. The
status light should show a blue circle indicating normal
operation.
The IceZone®X is now operating and keeping your ice machine clean!
1. Remove Service Cover 2. Remove/Replace Lamp
Note: Avoid touching the lamp surface with fingers.
UV Replacement Lamp Part Numbers
•
•
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UV Replacement Lamp Instructions
Important!
Reset the lamp life counter by
holding down the reset tool in the
reset hole at the center of the LED
Indicator Status ring. If the reset tool
is not available, a paperclip can be
substituted.
MOUNTING SCREW TEMPLATE
3. Replace Service Cover
LAMP RESET TOOL

4
IceZone®X LED INDICATOR STATUS
TROUBLESHOOTING
Steady Blue
Operation Normal
Steady Red
Replace Lamp
Flashing Red
Service Required
Flashing Blue/Red
Lamp ID Incorrect
TROUBLE CHECK
Flashing Red Light
(Fan works)
Steady Red Light
(Fan works)
Flashing Blue & Red Light
(Fan works)
No Light
(Fan does not work)
Weak Airflow
Open the IceZone®X service cover and check that the lamp
connectors are properly installed. Replace lamp.
Lamp time expired. Replace lamp to maintain effective ice machine
cleaning. Reset lamp timer after installing new lamp.
Replace lamp. Confirm lamp part number. Non-BioZone Scientific
lamp may be in use; replace with BioZone Scientific lamp.
Make sure (1) power supply is plugged in, (2) power outlet is
working properly, and (3) power cord is undamaged.
Clean lamp. Check for blocked hose or fittings.
© BioZone Scientific International
OZONE HAZARD
IceZone®X generates ozone from oxygen found in the ambient air. Occupational Safety
and Health Administration (OSHA) limits for ozone are as follows:
• Long term exposure limit: 0.10 ppm for 8 hours
• Mid term exposure limit: 0.20 ppm for 2 hours
• Short term exposure limit: 0.30 ppm for 15 minutes
IceZone®X is designed to produce ozone below the above listed limits when installed,
used and maintained as instructed. Ozone is approved by the US FDA for food service use
and is categorized as “generally regarded as safe” (GRAS).
WARRANTY
ITEM COVERAGE PERIOD ACTION
Parts
Parts
None
None
IceZone®X
UV Lamp
Installation
Shipping
3 Years
1 Year
(Pro-rated)
None
None
Repair or replacement at BioZone Scientific’s
discretion
Balance of lamp warranty coverage period credited
towards purchase of replacement lamp
None
None
For service or warranty questions contact BioZone
Scientific Customer Service department:
Phone: [phone]
Email: [e-mail]
Address: 7616 Southland Blvd.
Suite 114
Orlando, FL 32809 USA
BioZone Scientific International
SIZING
ITEM
DAILY ICE PRODUCTION (IN LBS)
IZ-X10
IZ-X10
IZ-X20
IZ-X20
IZ-X20
IZ-X20
IZ-X20
IZ-X20
IZ-X30
IZ-X30
Follow these guidelines for proper IceZone®X model selection:
*Ice Machine Cleaning Interval: The time from the last ice machine cleaning and sanitation to
the appearance of visible organic growth. Note that this is not the same as the frequency
that the ice machine is being cleaned, but rather the frequency that the ice machine should
be cleaned.
See warranty card in box for more details about applicable warranty terms and conditions.
IZ-X30
IZ-X30
IZ-X30
IZ-X30
IZ-X30
180 Days ..........................................................
120 Days ..........................................................
90 Days ...........................................................
60 Days ...........................................................
≤ 30 Days ........................................................
ICE MACHINE CLEANING INTERVAL* < 400 >400 to < 1000 ≥1000
ICE & WATER DISPENSER
IZ-X10
IZ-X10
IZ-X10
IZ-X10
IZ-X10