Blastrac 2-45D User manual

Operating Instructions
2-45D
MAN-2-45D-EN (Freightliner)

Technical Data
Safety Instructions
General
Transport
Initial Operation
Operation
Maintenance
Electrical & Hydraulic Systems
Fault Diagnosis
Spare parts
Design and specicati ons are subject to
change w ithout notice - November 2008

2-45D Operating Instructions
Technical data
1
Contents Chapter 1
1.1 Rating
1.2 Unit specifications
1.3 Operative range and correct usage
1.4 Machine type designation
1.5 Advice for operators of blast cleaning machines

Operating Instructions 2-
45D
Technical data
2
1.1 Rating
Unit / designation : Blastrac blast cleaning machine
Machine type : 2-45D
Manufacturer : Blastrac BV
Utrechthaven 12
NL-3433PN Nieuwegein
THE NETHERLANDS
1.2 Unit specifications
Dimensions:
Machine 2-45D
Length 1576 mm
Width 1420 mm
Height 1415 mm
Weight 1650 kg
Power consumption (hydraulic system):
The indicated values correspond to normal operating conditions.
Power consumption Flow and pressure
Blast wheel drive
2 x 25 kW
2 x 64 l/min at 235 bar
Magnet drum motor 0,8 kW 4,8 l/min at 100 bar
Blower motor 22 kW 63 l/min at 210 bar
Required hydraulic flow: min. 200 l/min at 250 bar
Required cooling capacity: min. 22,5 kW
Required oil tank: min. 350 liters
Required drain lines for blast wheel motors: min. 1/2"
.....
Please contact Blastrac to get more details about other (hydraulic)
requirements for the 2-45D machine.

2-45D Operating Instructions
Technical data
3
Rated speed
Blast wheel speed 4000 min-1
Magnet drum speed 160 min-1
Blast wheel size : 2 x 349 mm Ø
Working width : 1150 mm
Required drive speed : 0 - 5,0 km/h
Blast cleaning output : up to 2000 m²/h
Dust hose connection : 2 x 150 mm Ø
Recommended abrasive : Shot 460-550
Abrasive consumption : 0,1 - 0,5 kg/m²
Recommended filter unit : 2-45 TDC
1.3 Operative range and correct usage
The 2-45D is exclusively designed to clean dry, frost-
free horizontal surfaces. The machine may not be
used for other purposes. The manufacturer will not
be liable for damage resulting from such incorrect
usage. In these cases the user assumes all risks.

Operating Instructions 2-
45D
Technical data
4
1.4 Machine type designation
1.5 Advise for operators of blast cleaning machines
In accordance with the accident prevention
regulations for blast cleaning work (VBG 48) the
operator must provide operating instructions for
blast cleaning work in a form and language that is
understandable.
The blast cleaning machine Operating Instructions
are only part of these operating instructions. Please
consult the current accident prevention regulations
for the precise content.
numberofblastwheels
blastcleaningwidth
productcode
2 - 45 D

2-45D Operating Instructions
Safety instructions
1
Contents Chapter 2
2.0 Warnings and symbols
2.1 Organisational measures
2.2 Personnel selection and qualification
2.3 Safety precautions applicable to different operating conditions
2.4
Special work within the scope of use of the equipment and
maintenance activities as well as repairs during operation
2.5 Definition of the Safety off position
2.6 Particular dangerous aspects of the equipment
2.7 Hydraulic and electrical engineering regulations

Operating Instructions 2-
45D
Safety instructions
2
2.0 Warnings and symbols
The following denominations and symbols are used in the Operating
Instructions to highlight areas of particular importance:
Symbol of operational safety.
In these Operating Instructions this symbol will be
shown next to all safety precautions that are to be
taken in order to ensure prevention to life and injury.
Follow these instructions and take special care in
these circumstances. In addition to these
instructions, the general safety precautions and
accident prevention guidelines are also to be
followed.
Particular details regarding the economical use of
the equipment.
Information, instructions and restrictions with regard
to possible risks to persons or to extensive material
damages.

2-45D Operating Instructions
Safety instructions
3
Warning against dangerous voltages.
Indications relating to protective devices in electrical
appliances.
Indications where consultation with the
manufacturer is required.
Instructions relating to periodical checks.
Reference to important instructions contained in the
Operating Instructions.
2.1 Organisational measures
The Operating Instructions are to be kept near the location
where the machine is located and must be within reach at all
times!
In addition to the Operating Instructions general and legal regulations
regarding accident prevention and environmental protection must be
complied with and indicated!
Such duties may for example relate to the handling of hazardous
substances or to the provision and wearing of personal protection
equipment as well as compliance with traffic regulations.