Biwise trailers DI-100 User manual

OWNER’S MANUALOWNER’S MANUAL
LEGACY
BRI-MAR
DI-100
DUMP
INSERT

1002 Wayne Avenue • Chambersburg, PA 17201
717.261.0922 • Fax: [phone]
DI-100
OWNER’S MANUAL
•General Information
•Instructions
•Maintenance
1002 Wayne Avenue • Chambersburg, PA 17201
717.261.0922 • Fax: [phone]
LEGACY MODEL

TABLE OF CONTENTS
Installation Instructions................................................................4-5
Installation of Remote Control Cable
in Cab of Truck...................................................................................... 6
Installation Diagram........................................................................... 7
Wiring Schematic - Pump Assembly...................................8-9
Main Assembly, Front View.......................................................10
Main Assembly, Rear View.........................................................11
Parts List..................................................................................................12
Maintenance and Troubleshooting...........................................13
Warranty..................................................................................................14
When making requests concerning parts and warranty,
please have the information below before calling your
local dealer.
*Date of purchase ______________________
*Your dump insert has been provided with a
serial number ________________________
*Place of purchase and address
_____________________________________
_____________________________________
_____________________________________
3

INSTALLATION INSTRUCTIONS
All dump insert units are shipped with an Installation Kit containing (2)
battery cables, installation manual and (4) steel clamps. Please check to
make sure all items are on hand before installation. The installer must
provide bolts and plate washers.
1. Remove tailgate from truck.
2. Hydraulic fluid reservoir is shipped full, but may need to be “topped off.”
Before operating, fill hydraulic fluid to fill line on tank with dumper in
down position. Use only Dextron ATF fluid.
3. Connect battery cables provided to hydraulic pump.
4. Slide dumper into truck bed, checking for proper clearance.
•Rear cross member of dumper frame must not extend beyond truck bed.
•Allow 1” to 1 1/2” minimum clearance between dumper pump and front
wall of truck bed.
5. Remove shipping straps from the front of the dumper.
6. Secure power cables. Run battery cables to positive and negative terminal of
battery.
•Extreme care should be taken when positioning cables.
•Keep cables clear of exhaust system and protect at points of rubbing and
sharp edges.
•Do not expose cables below truck frame and prevent from drooping.
•Keep cables clear of dumper body where it rests on frame.
7. Push unit forward and position dumper properly in truck bed, and using
remote unit, raise it.
CAUTION: TO PREVENT ACCIDENTAL LOWERING,
BLOCK UNIT IN RAISED POSITION
FOR INSTALLATION AND SERVICING
•Prop is provided for blocking. Do not block under loaded condition.
8. Four clamps are provided for easy installation of your dumper. Set the
clamps over the sides of the frame at points B and C (refer to diagram, page
7). Clamps at location C must be positioned over rear cross member on sub-
frame.
•Clamps are position C should be placed as close to the hinge points as
possible.
•When possible, use bolt holes provided by front and rear bed bolts. If
truck bed is welded, holes must be drilled into frame or cross member.
Do Not Mount To Bed Sheet; Unit Must Be Bolted To Truck Frame Or
Cross Member!
4

•When it is necessary to mount through cross member, reinforce with steel
plate washers as illustrated in the installation diagram on page 7 of
installation manual.
•Use minimum of 3/8” bolts with lock washers and shake proof nuts.
•Bolt unit down.
9. Once unit is bolted down, bolt through clamps and through dumper sub-
frame.
•Bolt clamp and sub-frame together using proper size bolts and lock-
washers (not provided).
•Clamps can also be tack welded to dumper sub-frame.
10. Cycle several times. Press the “Up” arrow on the hand control to raise
dump bed. Press the “Down” arrow on the hand control to lower the dump
bed.
11. Recheck all bolts to make sure unit is secure.
12. Raise unit and block up using prop rod.
•Disconnect Remote cord and hand control from the pump.
•Mount hand control in cab of truck, following instructions on page 6 of
the instruction manual.
•Remote Control Box Must Be Mounted In Cab Of Truck. Unit Is Not
Waterproof And Extended Exposure To Moisture Will Cause Damage to
Control.
Your dump insert unit is now ready for use, please read notice below
before operating equipment.
DANGER
OPERATOR WARNING
DO NOT LOAD OVER 6000 POUNDS ON VEHICLE. DUMP INSERT
AND CARGO MUST NOT EXCEED MANUFACTURERS GROSS
VEHICLE WEIGHT RATING.
PRIOR TO SERVICING UNIT ENSURE SAFETY PROP IS SECURE.
DO NOT PLACE ANY PART OF YOUR BODY UNDER DUMP UNIT
WITHOUT SAFETY PROP BEING SECURED.
DO NOT ATTEMPT TO SECURE PROP OR BLOCK DUMP BODY
UNDER LOADED CONDITIONS.
ENSURE AT ALL TIMES THAT LOCKING MECHANISMS FOR
TAILGATE ARE PROPERLY ENGAGED.
DURING OPERATION OF DUMP INSERT, KEEP ALL BODY PARTS
CLEAR OF MECHANICAL OPERATING DEVICES, STRUCTURAL
SUPPORTS AND FASTENING SYSTEM.
FAILURE TO ADHERE TO THE MANUFACTURERS PUBLISHED
WARNINGS COULD RESULT IN LOSS OF CONTROL, SEVERE
PERSONAL INJURY OR DEATH. 5

INSTALLATION OF REMOTE
CONTROL CABLE
IN CAB OR TRUCK
Drill either 13/16 or 3/4 inch holes through truck bed and through
cab of truck behind seat. Place remote control on transmission
hump in cab and run end of cable under seat and through drilled
hole in cab. Slide rubber grommet over end of cable and seat it in
the cab hole. Thread cable under bed and up through hole in bed
to interior bed. Slide the second rubber grommet over end of
cable and seat in bed hole. Connect remote control cable to pump
as per enclosed wiring diagram. Seal rubber grommet and cable
through the hole in cab of truck with silicone (not provided) to
prevent moisture from entering cab.
Remote Control Is Not Water Resistant
Do Not Submerse
6

INSTALLATION DIAGRAM
7

8

9

MAIN ASSEMBLY
FRONT VIEW
10

MAIN ASSEMBLY
REAR VIEW
11

BRI-MAR DI-100 PARTS
1 - 405-065 Dumper Body - Box Only
2 - 106-001 Roll Pin 1/4” x 2”
3 - 323-040 Cylinder Cross Pin, 1-1/8” x 29.63”
4 - 405-057 Hoist
5 - 100-054 HHCS 1-8 x 11 GR8
6 - 405-112 Support Link
7 - 120-053 Hydraulic Cylinder Double Acting
8 - 120-014 Hydraulic Hose Assembly 68”
9 - 120-032 Double Acting Hydraulic Pump/Motor
10 - 360-323 Pump Mtg. Brkt.
11 - 405-061 Bottom Frame
12 - 405-070 Hold Down Clamp
13 - 405-060 Safety Support
14 - 500-012 Remote for Double Acting Pump
15 - 120-002 Hose Fitting
16 - Serial Number
17 - 109-022 Spring Handle Assembly
18 - 108-011 Tailgate Chain
19 - 102-018 5/8” Nylon Lock Nut
20 - 100-047 Shoulder Bolt 5/8” x 2 1/2”
21 - 405-064 Dumper Tailgate
22 - 100-055 HCS 1-8x9” GR8
23 - 120-048 Hydraulic Hose Assembly 3/8” x 56” NPT
24 - 120-049 JIC Adapter 3/8” NPT
25 - 120-038 3/8” Orb Male/NPT Frame 90º Swivel Fitting
12

MAINTENANCE AND
TROUBLESHOOTING
Call an authorized dealer for exchange or service parts.
To keep your DI-0100 in top operating condition, follow these simple
maintenance procedures:
1. If it squeaks, grease it.
2. Do not operate when low on hydraulic fluid.
3. Keep service area clean.
Hydraulic Pump
If malfunction of the power unit should occur, inspect all hydraulic lines
and electrical connections, and check for good ground. Many
malfunctions are caused by loose connections. Check the reservoir for
proper fluid level as indicated by the fill line on the plastic reservoir. If
fluid must be added, use clean Dextron ATF. Please keep in mind
servicing this unit that the most common cause of system failure is dirt!
Keep service area clean.
1. If unit does not operate at all: malfunction is due to switch,
solenoid, motor, dead battery, corroded terminals or bad
connections at the pump motor package.
2. If unit operates slowly and/or with low pressure: malfunction is
due to a leaking relief valve, clogged filter, worn pump, corroded
or bad battery terminals or hydraulic fluid that is too heavy.
3. If unit is unable to hold pressure, malfunction is due to a
leaking relief valve.
Note: In most cases a leaking relief valve is
caused by dirt. This can often be corrected by
unscrewing relief valve and cleaning thoroughly.
13

WARRANTY
Your Bri-Mar Dump Insert is warranted to the original purchaser
to be free from defects in material and workmanship for a period
of 12 months, except as herein limited, from the date of
purchase. The obligations of BWise Manufacturing under this
limited warranty shall be limited to repairing or replacing any
part or parts which, in the opinion of BWise Manufacturing,
shall be proved defective in materials or workmanship under
normal use and service.
This warranty does not cover any part or parts that have been
damaged as a result of an accident, misuse, abuse or which have
been modified, altered or repaired by a party not previously
authorized by BWise Manufacturing. This warranty shall not
apply if the Dump Insert has been subjected to loads in excess of
its rated capacity. The remedies described herein are the sole
remedies.
BWISE MANUFACTURING, LLC
1002 Wayne Avenue
Chambersburg, PA 17201
PH 717-261-0922 • FAX [phone]
14

DANGER
OPERATOR WARNING
DO NOT LOAD OVER 6000 POUNDS ON
VEHICLE. DUMP INSERT AND CARGO MUST
NOT EXCEED MANUFACTURERS GROSS
VEHICLE WEIGHT RATING.
PRIOR TO SERVICING UNIT ENSURE SAFETY
PROP IS SECURE. DO NOT PLACE ANY
PART OF YOUR BODY UNDER DUMP UNIT
WITHOUT SAFETY PROP BEING SECURED.
DO NOT ATTEMPT TO SECURE PROP OR
BLOCK DUMP BODY UNDER LOADED
CONDITIONS.
ENSURE AT ALL TIMES THAT LOCKING
MECHANISMS FOR TAILGATE ARE
PROPERLY ENGAGED.
DURING OPERATION OF DUMP INSERT,
KEEP ALL BODY PARTS CLEAR OF
MECHANICAL OPERATING DEVICES,
STRUCTURAL SUPPORTS AND FASTENING
SYSTEM.
FAILURE TO ADHERE TO THE
MANUFACTURERS PUBLISHED WARNINGS
COULD RESULT IN LOSS OF CONTROL,
SEVERE PERSONAL INJURY OR DEATH.
15

1002 Wayne Avenue
Chambersburg, PA 17201

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