BJM Pumps PERFECTA PUMP GF 32-9 User manual

Service Manual for GF 32-9,
IGF 32-9 and TIGF 32-9
PERFECTA PUMPy
Electrical Submersible Pump
099-156 Servic Manual 10-02 31.10.2002 10:34 Uhr Seite 1

Power cable wire guide
black hot conductor
white neutral conductor
green ground conductor
float switch wire guide
blue hot conductor
brown neutral conductor
yellow/green ground conductor
Pos. Part no. Description
2 099-109 Top cover (no level)
2 099-103 Top cover (with level)
3 099-003 Motor housing cover
4 099-068 Handle
5 099-079 Impeller
6 099-007 Strainer
7 099-015 Suction cover plate
9 099-022 Rotor (GF 32-9)
9 099-022T Rotor (TIGF 32-9NL)
9 099-098 Rotor (IGF 32-9)
11 099-036 Ball bearing (upper)
12 099-037 Ball bearing (lower)
Pos. Part no. Description
Parts list for the PERFECTA pump
17
30
37 31 22 30
14
36
15
25211 26 29 19 38 31 35 23
740
3
24
10
9
8
1
13
12
18
27
5
21
36
43
45
34
44
46
42
6
16
28
47
29
35 20 3948
41 33 32 4
13 099-038 Oil Tellus T-68
IMPORTANT - replace-
ment oil must be same
or equal as not to dama-
ge NORYL material.
15 099-151 Run Capacitor
16 100-032 Float switch
17 099-104 Power cable
17 099-104T Power cable
(TIGF 32-9NL)
18 099-062 Oil seal ring 15 x 30 x 7,
Viton
19 099-031 Cable clamp
20 099-030 Cable clamp for float
switch
Pos. Part no. Description
21 099-084 lock washer 6.4
22 099-047 Cable grommet for
power cord
22 099-047T Cable grommet for
power cord
(TIGF 32-9NL)
23 099-016 Sealing ring 14 x 5.5
24 099-027 O-ring 125 x 5
25 099-028 O-ring 105 x 5
26 099-029 O-ring 6 x 2
27 099-060 Oil seal ring 15x30x7,
Perbunan
27 099-062 Oil seal ring 15x30x7,
Viton
28 099-086 Insulation cap
29 099-048 Terminal, 3-prong
30 099-049 Terminal plug
31 099-061 Terminal, 2-prong
32 099-050 Washer 4.0
33 099-051 Screw 4 x 6
35 099-025 Cable entry
36 099-054 Screw 4.2 x 22
36 099-054T Screw 4.2 x 22
(TIGF 32-9NL)
37 099-055 Screw 4.2 x 60/50
38 099-056 Screw 2.9 x 8
39 099-057 Screw 2.9 x 12
40 099-058 Screw 6 x 12
40 099-058T Screw 6 x 12
(TIGF 32-9NL)
41 099-053 Washer 4.0
42 099-066 Discharge cap
43 099-067 1 1/4’’ NPT discharge
female flange
44 099-071 O-ring 35 x 2.5
45 099-082 Screw 6 x 12
45 099-082b Self tapping screw
47 099-039 Terminal wire
48 099-076 Cable grommet
for float switch
099-030T O-ring kit, pos. 24, 25, 44
(TIGF 32-9NL ONLY)
ALWAYS DISCONNECT
PUMP FROM ELECTRICAL SOURCE
BEFORE SERVICING!
NOT FOR USE IN FLAMMABLE
LIQUIDS!
IMPORTANT: IN ANY CORROSIVE
ENVIRONMENT, CONSULT FACTORY
OR YOUR DISTRIBUTOR BEFORE
INSTALLATION OR USE.
Trouble shooting
Pump shuts off:
Adjust float switch
Check impeller for free rotation and clogging
Check pump passage, hose or pipe for
kink or clog.
Pump is heating up:
Check impeller for free rotation
Check voltage
099-156 Servic Manual 10-02 31.10.2002 10:44 Uhr Seite 2

Pump Performance Low:
Check for blockage
Check impeller for excessive wear
SERVICE:
Tool needed
Phillips screwdrivers (#1 and #2) vice grip, 10 mm
wrench, ballbearing puller, and 17 mm wrench.
A. Disassembly of pump top.
(Check wires, rotor, stator, ball bearings and oil).
Remove (pos 39) handle screws (pos 4). Remove
handle. Remove (pos 37) top cover screws (pos 2) and
open top cover. Disconnect wires, remove motor housing
cover (pos 3). Inspect the quality of the oil. If milky or
whitish in color, check seals and replace (both seals and
oil) if necessary. To remove rotor, ball bearings and
seals, follow steps described in B. Disassemble pump
bottom before proceeding. Once impeller is off, pull out
rotor. Inspect bearings, replace if necessary. Press out
lip seals. Inspect and replace as necessary.
B. Disassembly of pump bottom
(strainer, suction cover, impeller) Remove strainer screws
(pos 36), remove strainer (pos 6) and suction cover (pos
7). Hold impeller with vise grip and remove impeller
screw (pos 40). Remove impeller (pos 5). Impeller vanes
should have sharp edges to maximize performance.
Replace impeller if vanes are rounded or dull.
Inspection of pump bottom parts.
Look at lower lip seal parts (pos 27) for visible wear. If
damaged or worn replace both lip seals. To replace lip
seals, disassemble top portion of pump first and remove
the oil (see A., disassembly of pump top).
Note: Both seal openings should face down.
C. Important Notes on Re-assembly of Pump
All O-rings should be lubricated with a silicone based
grease, or lubricated with same oil as in motor, before
assembly. Replace ball bearings to shaft. To re-install
inner cover, lubricate bearing holder. Use a plastic or
rubber mallet to lightly tap until cover is in place. It is
important that the bearing is in the absolute
center of the bearing holder when closing the
top cover. If not centered, the shaft will not turn
freely.
WEBADDRESSES:
http://www.bjmcorp.com
http://www.bjmpumps.com
http.//www.alltestpro.com
Technical data
GF 32-9
Pump Material: Noryl GTX 830, 304 S.S Rotor shaft
and 316 S.S Hardware
Seal System: 2 seals (1 viton, 1 perbunan)
Motor Voltage: 115 V, 60 Hz, single-phase std
Max. Power Consumption: 500 watt
Motor horsepower: 0.4 HP
Running amps: 4.5 amps
Max. Submersion Depth: 33’ (10 m) or limited to length of cable
Overall Dimensions: 7.2’’(185 mm)
Height Including Handle: 9.8’’(250 mm)
Weight: 13.5 lbs (6.2 kgs)
Power Cord: 22’ submersible
Level Regulator: Automatic on/off mechanical float switch std
Oilfilled Motor: Shell Tellus T68 or equal
Thermal Breaker: Capacitor
IGF 32-9
Pump Material: Noryl GTX 830, 316 SS Shaft & Hardware
Seal System: 2 viton seals
All other components are the same as for GF 32-9. Please see above.
TIGF 32-9NL
Same as for IGF 32-9 except that all exposed metal parts made of titanium.
WARRANTY REGISTRATION CARD
(Please Print Legibly)
Date Purchased ___________Model ___________________Serial No. _________________
Owner’s Name _______________________________________________________________
Address________________City ___________________State ______Zip ________________
Dealer’s Name _______________________________________________________________
Type of Operation: □Continuous □Intermittent
Application: □Mining □Const. □Industrial □Commercial □Rental
□Other (Explain) __________________________Temp°: ____________________________
Pumping: □High/Silt Content □Corrosive Liquids □Clear Water
Signature of Owner: ___________________________________________________________
Specify:_____________________________________________________________________
Capacity Curve
✂
✂
30
25
20
15
10
5
00 5 10 15 20 25 30 35 40 45 50
Feet
10
8
6
4
2
0
Meters
USGPM
0 25 50 75 100 125 150 175
Liters/min
099-156 Servic Manual 10-02 31.10.2002 10:35 Uhr Seite 3

Please complete and
send back to:
BJM CORP.
BJM CORP.
123 Spencer Plains Rd. • P. O. BOX 1138
Old Saybrook, CT 06475 • TEL. [phone]
WEBADDRESS: http://www.bjmcorp.com
http://www.bjmpumps.com
http.//www.alltestpro.com
BJM Corp. warrants each new pump against defects in workmanship and material for the period
of 90 DAYS. It will replace or repair for the original purchaser, any genuine parts found to be de-
fective upon return to its factory at CT (or other place as designated by it), transportation prepaid
by purchaser. The labor involved in replacing defective parts is not warrantable.
Other equipment and accessories are warranted only to the extent of the original manufacturer’s
warranty.
This warranty does not cover any pump which has been damaged due to careless handling, im-
proper use or application, improper power supply, use in unsuitable liquids, or faulty installation.
Alteration or repair by other than BJM Corp. (or destinated service facility) voids this warranty.
BJMCorp.assumes no liabilityfordamages, losses,inconveniences,direct, or consequential,any
kindinrespectto the useoroperation of thepumpsorany equipmentoraccessoryused in connec-
tion herewith.
This warranty encompasses the entire understanding between the purchaser and BJM Corp. and
no other person is authorized to extend or alter the terms of the warranty.
This warranty is effective only when the warranty certificate card is properly completed and re-
turned to BJM Corp. at the time of purchase.
BJM Corp.
KEEP FOR YOUR RECORDS
Date Purchased: ___________________________________________
Model: _____________________Serial No.:_____________________
Dealer Name: _____________________________________________
BJM CORP.
123 Spencer Plains Rd.
P. O. BOX 1138
Old Saybrook, CT 06475
TEL. [phone]
FAX [phone]
Sach-Nr. 099-156 10/2002-HG
✂
✂
099-156 Servic Manual 10-02 31.10.2002 10:35 Uhr Seite 4