BJM Pumps SV400 Instruction manual

Version 8/3/2018
INSTALLATION, OPERATION & MAINTENANCE MANUAL
SV SERIES
SIDE DISCHARGE
Electric Submersible Pumps
Single Phase
115V & 230V
Three Phase
208V, 230V, 460V & 575V
CAST IRON
SINGLE PHASE
THREE PHASE
SV400
SV750
SV750C
SV1500C
SV08
SV08C
SV15C
SV22C
SV37C
SV55C
SV75C
Read this manual carefully before installing, operating or servicing these pump models.
Observe all safety information. Failure to comply with instructions may result in personal
injury and/or property damage. Please retain these instructions.

TABLE OF CONTENTS
INTRODUCTION............................................................................................................................................................3
SAFETY.........................................................................................................................................................................4
INSPECTION.................................................................................................................................................................5
PRE-INSTALLATION INSPECTION .........................................................................................................................5
OIL FILL QUANTITY/TYPE.......................................................................................................................................5
PUMP INSTALLATION .............................................................................................................................................6
POSITIONING THE PUMP .......................................................................................................................................6
PUMP ROTATION ....................................................................................................................................................7
PUMP OPERATION.......................................................................................................................................................8
TYPICAL MANUAL DEWATERING INSTALLATION.....................................................................................................8
MANUAL OPERATION .............................................................................................................................................8
STOPPING................................................................................................................................................................9
TYPICAL AUTOMATIC DEWATERING INSTALLATION ..............................................................................................9
AUTOMATIC OPERATION.....................................................................................................................................10
STOPPING..............................................................................................................................................................10
INTENDED METHODS OF CONNECTION.................................................................................................................10
SINGLE PHASE WIRING INSTRUCTIONS............................................................................................................11
THREE PHASE WIRING INSTRUCTIONS.............................................................................................................11
TROUBLE SHOOTING................................................................................................................................................13
PUMP WILL NOT RUN ...........................................................................................................................................13
PUMP RUNS BUT DOES NOT DELIVER RATED CAPACITY...............................................................................13
SERVICING YOUR SUBMERSIBLE PUMP............................................................................................................13
MAINTAINING YOUR PUMP..................................................................................................................................13
CHANGING SEAL OIL............................................................................................................................................14
EXPLODED VIEW OF SV400......................................................................................................................................15
EXPLODED VIEW OF SV750......................................................................................................................................16
EXPLODED VIEW OF SV750C...................................................................................................................................17
EXPLODED VIEW OF SV1500....................................................................................................................................18
EXPLODED VIEW OF SV08........................................................................................................................................19
EXPLODED VIEW OF SV08C.....................................................................................................................................20
EXPLODED VIEW OF SV15C.....................................................................................................................................21
EXPLODED VIEW OF SV22C, SV37C........................................................................................................................22
EXPLODED VIEW OF SV55C, SV75C........................................................................................................................23
SV SERIES PARTS LIST.............................................................................................................................................24
SINGLE PHASE WIRING DIAGRAM 115V & 230V W/GOVERNOR SWITCH............................................................26
MODELS SV400, SV750, SV750C, SV1500C ...................................................................................................26
THREE PHASE WIRING DIAGRAMS .........................................................................................................................27
208V........................................................................................................................................................................27
MODELS SV08, SV08C, SV15C, SV22C, SV37C, SV55C................................................................................27
230V........................................................................................................................................................................28
MODELS SV08, SV08C, SV15C, SV22C, SV37C, SV55C, SV75C...................................................................28
460V........................................................................................................................................................................29
MODELS SV08, SV08C, SV15C, SV22C, SV37C, SV55C, SV75C...................................................................29
575V........................................................................................................................................................................30
MODELS SV08, SV08C, SV15C, SV22C, SV37C, SV55C, SV75C...................................................................30
SEAL MINDER.............................................................................................................................................................31
WARRANTY AND LIMITATION OF LIABILITY............................................................................................................33
START-UP REPORT FORM........................................................................................................................................34
NOTES:........................................................................................................................................................................37

3
INTRODUCTION
This Installation, Operation and Maintenance manual provides important information on
safety and the proper inspection, disassembly, reassembly and testing of the BJM
Pumps SV Series submersible pump. This manual also contains information to optimize
performance and longevity of your BJM submersible pump.
The submersible SV Series pumps are designed to pump municipal and industrial
wastewater. The SV Series pumps are not explosion-proof. They are not designed
to pump volatile or flammable liquids.
Note: Consult chemical resistance chart for compatibility between pump
materials and liquid before operating pump.
If you have any questions regarding the inspection, disassembly, reassembly or testing
please contact your BJM Pumps distributor, or BJM Pumps, LLC.
BJM Pumps, LLC
123 Spencer Plain Rd
Old Saybrook, CT 06475, USA
Phone: [phone]
Phone: [phone]
Fax: [phone]
Information, including pump data sheets and performance curves, is also available on
our web site: www.bjmpumps.com
For assistance with your electric power source, please contact a certified electrician.
Please pay attention to the following alert notifications. They are used to notify
operators and maintenance personnel to pay special attention to procedures, to avoid
causing damage to the equipment, and to avoid situations that could be dangerous to
personnel.
NOTE: Instructions to aid in installation, operation, and maintenance or which
clarify a procedure.
Immediate hazards that WILL result in severe personal injury or
death. These instructions describe the procedure required and the injury which will
result from failure to follow the procedure.
Hazards or unsafe practices that COULD result in severe personal
injury or death. These instructions describe the procedure required, and the injury which
could result from failure to follow the procedure.
Hazards or unsafe practices which COULD result in personal injury
or product or property damage. These instructions describe the procedure required and
the possible damage which could result from failure to follow the procedure.

4
SAFETY
Pump installations are seldom identical. Each installation and application can vary due
to many different factors. It is the owner/service mechanics responsibility to repair,
service, and test to ensure that the pump integrity is not compromised according to this
manual.
Risk of electric shock –this pump has not been investigated for use
in swimming pool areas.
Do not pump flammable, inflammable or volatile liquids. Death
or serious injury will result.
Before attempting to open or service the pump:
1) Familiarize yourself with this manual.
2) Unplug or disconnect the pump power cable to ensure that the pump will remain
inoperative.
3) Allow the pump to cool if overheated.
Do not operate the pump with a worn or damaged electric power
cable. Death or serious injury could occur.
Never attempt to alter the length or repair any power cable with a
splice. The pump motor and pump motor and cable must be completely waterproof.
Damage to the pump or personal injury may result from alterations.
After the pump has been installed, make sure that the pump and all
piping are secure before operation.
Do not lift the pump by the power cable piping or discharge hose.
Attach proper lifting equipment to the lifting handle (or lifting rings) fitted to the pump. Do
not suspend the pump by the power cable.
Obtain the services of a qualified electrician to troubleshoot, test
and/or service the electrical components of this pump.
Pumps and related equipment must be installed and operated
according to all national, local and industry standards.

5
INSPECTION
Review all safety information before servicing pump.
The following are recommended installation practices/procedures for the pump. If there
are questions in regards to your specific application, contact your local BJM Pumps
distributor or BJM Pumps, LLC.
PRE-INSTALLATION INSPECTION
1) Check the pump for damage that may have occurred during shipment.
2) Inspect the pump for any cracks, dents, damaged threads, etc.
3) Check power cable (and seal minder cable, if installed) for any cuts or damage.
4) Check for, and tighten any hardware that appears loose.
5) Carefully read all tags, decals and markings on the pump.
6) Important: Always verify that the pump nameplate, amps, voltage, phase, and
HP ratings match your control panel and power supply.
Warranty does not cover damage caused by connecting pumps and controls to an
incorrect power source (voltage/phase supply). Record the model numbers and serial
numbers from the pumps and control panel on the front of this instruction manual for
future reference. Give it to the owner or affix it to the control panel when finished with
the installation.
If anything appears to be abnormal, contact your BJM Pumps distributor or BJM Pumps,
LLC. If damaged, the pump may need to be repaired before use. Do not install or use
the pump until appropriate action has been taken.
Lubrication:
No additional lubrication is necessary. The shaft seal and bearings are fully lubricated
from the factory. Seal oil should be checked once per year. See table below.
OIL FILL QUANTITY/TYPE
Oil in seal chamber
Model
U.S. fl. oz.
cc.
Type of oil
SV250
5.1
150
ISO 32 NSF Food Grade Mineral Oil
SV400
5.1
150
ISO 32 NSF Food Grade Mineral Oil
SV750
9.3
275
ISO 32 NSF Food Grade Mineral Oil
SV750C
9.3
275
ISO 32 NSF Food Grade Mineral Oil

6
SV1500C
9.3
275
ISO 32 NSF Food Grade Mineral Oil
SV08
9.3
275
ISO 32 NSF Food Grade Mineral Oil
SV08C
9.3
275
ISO 32 NSF Food Grade Mineral Oil
SV15C
9.3
275
ISO 32 NSF Food Grade Mineral Oil
SV22C
3.4
100
ISO 32 NSF Food Grade Mineral Oil
SV37C
3.4
100
ISO 32 NSF Food Grade Mineral Oil
SV55C
27
800
ISO 32 NSF Food Grade Mineral Oil
SV75C
27
800
ISO 32 NSF Food Grade Mineral Oil
Note: EPDM seals will use Propylene glycol instead of ISO 32 NSF Food Grade Mineral
Oil.
PUMP INSTALLATION
SV Series pumps have been evaluated for use with water or water based solutions.
Please contact the manufacturer for additional information.
Risk of electric shock. Pump models; SV400, SV750 (115v) are
supplied with a grounding conductor and grounding-type attachment plug. 230V single
phase pumps and all three phase pumps do not come with electric plug connectors. To
reduce the risk of electric shock, be certain that it is connected only to a properly
grounded, grounding-type receptacle.
Lifting:
Attach a rope or lifting chain (not included) to the handle (or lifting rings) on the top of
the pump.
Do not lift the pump by the power cable or discharge hose/piping.
Proper lifting equipment (rope/chain) must be used.
POSITIONING THE PUMP
BJM Pumps, SV Series pumps are designed to operate fully or partially submerged.
Avoid running the pump dry for extended periods of time. Refer to data sheet for
minimum submersion depth for your particular model. Data sheets can be obtained
online at www.bjmpumps.com or by calling BJM Pumps, LLC at 860-399-5937. As a
general rule, SV Series side discharge pumps can pump down to a level above the
suction cover. Pumping lower than the cover will permit air to enter the pump and
cavitate, lose prime or become air bound.

7
Do not run the pump dry.
Pump liquid should not exceed a maximum temperature of 104°F.
Never place the pump on loose or soft ground. The pump may sink, preventing
water from reaching the impeller. Place on a solid surface or suspend the pump
with a lifting rope/chain. The SV Series pumps are provided with a suction
strainer to prevent large solids from clogging the impeller. Any spherical solids
which pass through the strainer should pass through the pump.
For maximum pumping capacity, use the proper size non-collapsible hose or rigid
piping. A check valve may be installed after the discharge to prevent back flow
when the pump is shut off.
PUMP ROTATION
Two ways to check the correct pump rotation:
1. By looking at the impeller; the rotation of the impeller should be counter
clockwise as shown in the picture below.
2. By looking from the top of the pump. Since the impeller cannot be seen, the best
way to check the rotation is to check the kick back motion of the pump when the
pump just starts. The kick back motion of the pump should be counter clockwise
as shown in the picture below.

8
PUMP OPERATION
This pump is designed to handle dirty water that contains some
solids. It is not designed to pump volatile or flammable liquids. Do not attempt to pump
any liquids which may damage the pump or endanger personnel as a result of pump
failure.
Do not operate this pump where explosive vapors or
flammable material exist. Death or Serious injury will result.
TYPICAL MANUAL DEWATERING INSTALLATION
NOTE: Maximum recommended starts should not exceed 10 times per hour.
MANUAL OPERATION
All SV models are provided with a 33’ (10 m) power cable. NEVER splice the power
cable due to safety and warranty considerations. Always keep the plug end dry.
Note: 230V, single phase and 208V, 230V, 460V & 575V three phase units do not
have a plug and have to be provided separately.
Do not alter the length or repair any power cable with a splice. The
pump motor and cable must be completely waterproof. Damage to the pump or
personal injury may result from alterations.
For manual operation: 115 volt: plug the power cable into any 115 volt grounded
receptacle. 208, 230, 460 & 575 volt: Attach the proper plug, connect directly to the
power source or control box. Check the direction of the rotation. Tilt the pump and start
it. It should twist in the opposite direction of the arrow (on pump). It is recommended
that a Ground Fault Interrupter (GFI) type receptacle (or equivalent) be used.
Single phase pumps always use a three-prong grounded
receptacle. It is recommended that a Ground Fault Interrupter (GFI) type receptacle (or
equivalent) be used.

9
STOPPING
To stop the pump (manual and automatic mode), unplug it from the power source, turn
off the breaker, or turn the power source off (generator).
Typical 3 phase manual control 1
TYPICAL AUTOMATIC DEWATERING INSTALLATION
NOTE: Maximum recommended starts should not exceed 10 times per hour.

10
AUTOMATIC OPERATION
Float switches (wired into the pump motor or piggy-back style) are available from the
factory as an option.
Note: 208V, 230V, 460V & 575V pumps do not have a plug installed.
Three phase pumps need a separate control box with float(s) for automatic
operation.
STOPPING
To stop the pump (manual and automatic mode), unplug it from the power source, turn
off the breaker, or turn the power source off (generator).
INTENDED METHODS OF CONNECTION

11
Use with approved motor control that matches motor input in full
load amperes. “UTILLISER UN DÉMARREAR APPROUVÉ CONVENANT AU
COURANT Á PLEINE CHARGE DU MOTEUR.”
BJM Pumps has been evaluated for use with water or water based solutions. Please
contact the manufacturer for additional information.
SINGLE PHASE WIRING INSTRUCTIONS
FOR YOUR PROTECTION, ALWAYS DISCONNECT PUMP
FROM ITS POWER SOURCE BEFORE HANDLING. Single phase pumps are supplied
with a three prong grounded plug to help protect you against the possibility of electrical
shock. DO NOT UNDER ANY CIRCUMSTANCES REMOVE THE GROUND PIN. The
three prong plug must be inserted into a mating three prong grounded receptacle. IF
the installation does not have such a receptacle it must be changed to the proper type,
wired and grounded in accordance with the National Electrical Code and all applicable
local codes and ordinances.
“Risk of electrical shock” Do not remove power supply cable and
strain relief or connect conduit directly to the pump.
Installation and checking of electrical circuits and hardware should
be performed by a qualified licensed electrician.
THREE PHASE WIRING INSTRUCTIONS
FOR YOUR PROTECTION, ALWAYS DISCONNECT PUMP
FROM ITS POWER SOURCE BEFORE HANDLING.
“Risk of electrical shock” Do not remove power supply cable and
strain relief or connect conduit directly to the pump.
Installation and checking of electrical circuits and hardware should
be performed by a qualified licensed electrician.
To automatically operate a non-automatic three phase pump, a control panel is
required. Follow the instructions provided with the panel to wire the system. For
automatic three phase pumps see automatic three phase wiring diagram.

12
Typical 3 phase Auto Control 1
Before installing a pump, check the pump rotation to insure that wiring has been
connected properly to power source, and that the green lead of power cable (See wiring
diagram), is connected to a valid ground, momentarily energize the pump, observing the
directions of kick back due to starting torque. Rotation is correct if kick back is in the
opposite direction of rotation arrow on the pump casing. If rotation is not correct,
switching of any two power leads other than ground will provide the proper rotation.
DO NOT PLACE HANDS IN PUMP SUCTION WHILE CHECKING
MOTOR ROTATION. TO DO SO WILL CAUSE SEVERE PERSONAL INJURY.
BJM three phase pumps have integral motor overload protection. BJM recommends
that all three phase pumps using a motor starting device also incorporate motor
overload protection. Pumps must be installed in accordance with the National Electrical
Code and all applicable local codes and ordinances. Pumps are not to be installed in
locations classified as hazardous in accordance with National Electrical Code,
ANSI/NFPA 70.
Connect pump to a junction box, outlet box, control box, enclosure with a wiring
compartment that meets NEC and local codes. The provision for supply connection
shall reduce the risk of water entry during temporary, limited submersion and shall

13
comply with the applicable requirements of the Standard for Enclosures for Electrical
Equipment, UL 50, or the standard for Metallic Outlet Boxes, UL 514A, and the standard
for Motor-Operated Water Pumps. UL 778.
TROUBLE SHOOTING
Disconnect the power source to the pump BEFORE attempting
any type of trouble shooting, service or repair.
PUMP WILL NOT RUN
1. Check power supply (fuses, breaker). Reset power.
2. Blocked impeller. Remove strainer, check and clean.
3. Defective cable or incorrect wiring.
4. Strainer clogged. Check and clean as necessary.
5. Float switch tangled/obstructed. Clean and free float switch from obstruction.
6. Float switch defective. Replace float switch.
7. Pump overheated or temperature of liquid exceeds pump operating
temperature.
Warning: Pump will restart automatically when motor over-heat protection switch
cools.
PUMP RUNS BUT DOES NOT DELIVER RATED CAPACITY
1. Discharge line clogged, restricted or hose kinked. Check discharge hose/pipe.
2. Worn impeller and/or suction cover. Inspect and replace as necessary.
3. Pump overloaded due to liquid pumped being too thick.
4. Pumping air. Check liquid level and position of pump.
5. Excessive voltage drops due to long cables.
6. Three phase only; pump running backwards, check rotation.
SERVICING YOUR SUBMERSIBLE PUMP
Pump should be disconnected from the electric power supply before proceeding to do
any service or maintenance.
To service or repair your pump, please contact your local BJM Pumps distributor.
Service should only be performed by a qualified electrician.
MAINTAINING YOUR PUMP
Pump should be disconnected from the electric power supply before proceeding
to do any service or maintenance.
Pump should be inspected at regular intervals.

14
More frequent inspections are required if the pump is used in a harsh
environment.
Preventative maintenance should be performed to reduce the chance of
premature failure.
Worn impellers and lip seals should be replaced.
Cut or cracked power cables must be replaced. (Never operate a pump with a
cut, cracked or damaged power cable.)
Seal oil should be checked once per year.
Maintenance should always be done when taking a pump out of service before
storage.
1) Clean pump of dirt and other build up.
2) Check condition of oil around the shaft seals.
3) Check hydraulic parts: check for wear.
4) Inspect power cable. Make sure that it is free of nicks or cuts.
CHANGING SEAL OIL
Changing the seal oil in the SV series pumps is very easy.
1) Make sure that the pump cable is disconnected from the power source.
2) Lay the pump down on its side.
3) Remove the screws that hold the bottom plate in place.
4) Remove bottom plate.
5) Remove screws holding the suction cover.
6) Remove the suction cover.
7) Remove the impeller.
8) Remove the inspection screw for the oil chamber (pos#50-08). Pour
out a small sample of the oil. If it is milky white, or contains water, then
the oil and possible, the mechanical seal, should be changed. If an oil
change is needed:
9) Remove the screws that hold the oil chamber cover in place & remove
the oil.
10)Replace the mechanical seal if necessary.
11)Replace the oil.
12)Reassemble the pump.

15
EXPLODED VIEW OF SV400

16
EXPLODED VIEW OF SV750

17
EXPLODED VIEW OF SV750C

18
EXPLODED VIEW OF SV1500C

19
EXPLODED VIEW OF SV08

20
EXPLODED VIEW OF SV08C