Black cat TC1840DW User manual

MCM International
7677 Equitable Drive
Minneapolis, MN 55344
800-304-1316
eavy Duty Wagon
OWNER’S MANUAL
Model TC1840DW
• Important Safety Instructions
• Assembly Instructions
• Parts and Hardware Identification
CAUTION:
Read, understand and follow ALL instructions before using this product

IMPORTANT SAFETY INSTRUCTIONS
1. READ ALL INSTRUCTIONS CAREFULLY BEFORE USE. If you do not understand these instructions, need
clarification or further explanation, please call our toll free answer line for assistance at 1-800-304-1316
Monday through Friday 8 00 a.m. until 5 00 p.m. CST.
2. Do not load wagon with more than 1200 lbs. (550 kg)
3. Do not allow children to use the wagon unsupervised. This Heavy Duty Wagon is not a toy.
4. Always distribute payload evenly over surface of bed.
5. Do not load any items on top of the fence. Lower fence when objects are to be loaded onto the wagon.
6. If any parts become damaged, broken or misplaced do not use the wagon until
replacement parts can be obtained.
7. Do not operate or use on objects that can cause damage to the pneumatic tires or tubes.
Do not inflate tires more than 32 psi.
8. SAVE THESE INSTRUCTIONS.
ASSEMBLY INSTRUCTIONS
Your Heavy Duty Wagon requires assembly. Account for all parts and hardware before beginning assembly. If any
parts are missing, damaged or if you have questions or need additional instructions DO NOT RETURN THIS
PRODUCT TO THE RETAILER, call the manufacturer at 1-800-304-1316.
Tools required for assembly Medium size slot screwdriver, 6, 8, and 12mm open end wrench and /or two medium
adjustable wrenches.
Refer to the exploded drawing and the parts list on the following pages during assembly.
STEP 1 Turn the Wagon Bed upside down. Use the cardboard from the carton to keep from scratching
or damaging the finish
STEP 2 Assemble the REAR SUPPORT ASSEMBLY to the bed using 6 - 8 x 20mm Carriage Support Bolts and
6 - 8mm nuts. Attach the Rear Axle Support to the back of the bed and then attach the left and right
Support Braces.Tighten all nuts securely.
STEP 3 There are four shoulder bolts - three short and one long. Be sure to use the long shoulder bolt
(8 x 17mm) in the front center location of the steering mechanism. Assemble the FRONT
SUPPORT ASSEMBLY completely before attaching the completed assembly to the Bed.
A. Attach the Steering Link Connector to the two axle guides using 2 - 8 x 15mm Steering Assembly
Shoulder Bolts (short), 6mm Washers and 6mm Nuts. NOTE: Place the Steering Link Connector
on top of the axle guides.
B. Place the Yoke into position on the Front Axle Support and secure to the Steering Link Connector
using 1 - 8 x 15mm Steering Assembly Shoulder Bolt (short), 6mm Washer and 6mm Nut.
C. Attach the Center Front Axle brace to the Assembly as shown. Use 1 - 8 x 17mm Steering Assembly
Shoulder Bolt (long), 6mm Washer and 6mm Nut.
D. Assembly the completed Front Support Assemble to the Bed using 4-Carriage Support Bolts,
Nuts and Washers.
STEP 4 Install the WHEELS in the following order.
A. Place the Wheel Spacer bushing onto the axle.
B. Place the Wheel onto the axle with the valve stem facing out.
C. Use the 12mm washer and then the 12mm Nut to secure the wheel. Tighten Securely.
STEP 5 Turn the Wagon upright onto its wheels. Attach the Tractor Pull Handle Yoke Washers and the Plastic
Coupling using the 8 x 60mm pull handle bolt, 8mm washer and nut.
STEP 6 Attach the Lock Handles onto the fence using 8mm washers and nuts. NOTE: Do not fully tighten
the nuts.These are to be adjusted after finishing the fence assembly.
STEP 7 Attach the front back, left and right FENCES using the Fence Assembly Pins and Clips. NOTE: Latch
the fences in the upright position using the Lock Handles.Tighten the nuts on the Lock Handles
to allow for smooth operation with out being overly tight.

MAIN FRAME PARTS
1Bed - (1)
2Sides - (2)
3Front - (1)
4Back - (1)
513” x 5 - 6 Wheels - (4)
REAR SUPPORT ASSEMBLY
6Rear Axle Support - (1)
7Left Rear Axle Brace - (1)
8Right Rear Axle Brace - (1)
FRONT SUPPORT ASSEMBLY
9Front Axle Support - (1)
10 Center Front Axle Brace - (1)
11 Yoke - (1)
12 Steering Link Connector - (1)
13 Plastic Coupling - (1)
14 Pull Handle - (1)
15 Tractor Pull Handle - (1)
ASSEMBLY HARDWARE
16 Fence Assembly Pins - (8)
17 Fence Pin Clip - (8)
18 Handle Clevis Pin - (1)
19 Clevis Pin - (1)
20 Lock Handles 8mm - (4) use with #21 & #22
21 Washers 8mm - (5)
22 Nuts w/Lock Inserts 8mm - (15)
23 Wheel Spacer Bushings - (4)
24 Wheel Nuts 12mm - (4)
25 Wheel Lock Washers 12mm - (4)
26 Carriage Support Bolts 8 x 20mm - (10)
use with #22
27 Pull Handle Bolt 8 x 60mm - (1)
use with #21 & #22
28 Short Steering Assembly Shoulder Bolt
8 x 15mm - (3) use with #31 & #32
29 Long Steering Assembly Shoulder Bolt
8 x 17mm - (1) use with #31 & #32
30 Yoke Washers 8 x 25mm OD - (2)
31 Washers 6mm - (4)
32 Nuts w/Lock Inserts 6mm - (4)
32
PARTS AND ARDWARE IDENTIFICATION
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EXPLODED DRAWING FOR ASSEMBLY
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