Black cat TC1809DW User manual

MCM International
7677 Equitable Drive
Minneapolis, MN 55344
800-304-1316
2 Tier Cart
OWNER’S MANUAL
Model TC1809DW
• Important Safety Instructions
• Assembly Instructions
•Parts and Hardware Identification
CAUTION:
Read, understand and follow ALL instructions before using this product

IMPORTANT SAFETY INSTRUCTIONS
1. READ ALL INSTRUCTIONS CAREFULLY BEFORE USE. If you do not understand these instructions, need
clarification or further explanation, please call our toll free answer line for assistance at 1-800-304-1316
Monday through Friday 8:00 a.m. until 5:00 p.m. CST.
2. Do not load 2-Tier Cart with more than 1000 lbs. (450 kg)
3. Do not allow children to use the cart unsupervised. This 2-Tier Cart is not a toy.
4. Always distribute payload evenly over surface of bed.
6. If any parts become damaged, broken or misplaced do not use the wagon until
replacement parts can be obtained.
7. Do not operate or use on objects that can cause damage to the pneumatic tires or tubes.
Do not inflate tires more than 30 psi.
8. SAVE THESE INSTRUCTIONS.
ASSEMBLY INSTRUCTIONS
Your 2-Tier Cart requires assembly. Account for all parts and hardware before beginning assembly. If any parts are
missing, damaged or if you have questions or need additional instructions DO NOT RETURN THIS
PRODUCT TO THE RETAILER, call the manufacturer at 1-800-304-1316.
Tools required for assembly: Medium size slot screwdriver, 6, 8, and 12mm open end wrench and /or two medium
adjustable wrenches.
Refer to the exploded drawing and the parts list on the following pages during assembly.
STEP 1 Turn the cart Bed upside down. Use the cardboard from the carton to keep from scratching
or damaging the finish
STEP 2 Assemble the REAR SUPPORT ASSEMBLY to the bed using 6 - 8 x 20mm Carriage Support Bolts and
6 - 8mm nuts. Attach the Rear Axle Support to the back of the bed and then attach the left and right
Support Braces.Tighten all nuts securely.
STEP 3 The front support assembly is mostly pre-assembled at the factory. Please make sure all bolts and
nuts assembled at the factory are tight.
A. Insert the two remaining shoulder bolts into each end of the Steering Link Connector. Apply 6mm
washers and nuts.
B. Attach the Front Support Assembly to the bed of the wagon using 2 Carriage Support Bolts, 8mm
washers and nuts.
C. Secure the Center Front Axle Brace to the bed of the wagon using 2 Carriage Support Bolts, 8mm
washers and nuts.
STEP 4 Install the WHEELS in the following order.
A. Place the Wheel Spacer bushing onto the axle.
B. Place the Wheel onto the axle with the valve stem facing out.
C. Use the 12mm washer and then the 12mm Nut to secure the wheel.Tighten Securely.
STEP 5 Turn the cart upright onto its wheels. Attach the Tractor Pull Handle Yoke Washers and the Plastic Coupling
using the 8 x 60mm pull handle bolt, 8mm washer and nut.
STEP 6 Install the support posts into the top tier and tighten all bolts.
STEP 7 Install the top tier into bottom bed.

MAIN FRAME PARTS
1Bed - (1)
2Support Post - (4)
3Top Tier - (1)
410” x 3.5”Wheels - (4)
REAR SUPPORT ASSEMBLY
5Rear Axle Support - (1)
6Left Rear Axle Brace - (1)
7Right Rear Axle Brace - (1)
FRONT SUPPORT ASSEMBLY
8Front Axle Support - (1)
9Center Front Axle Brace - (1)
10 Yoke - (1)
11 Steering Link Connector - (1)
12 Plastic Coupling - (1)
13 Pull Handle - (1)
14 Tractor Pull Handle - (1)
ASSEMBLY HARDWARE
15 Handle Clevis Pin - (1)
16 Clevis Pin - (1)
17 Washers 8mm - (5)
18 Nuts w/Lock Inserts 8mm - (11)
19 Wheel Spacer Bushings - (4)
20 Wheel Nuts 12mm - (4)
21 Wheel Lock Washers 12mm - (4)
22 Carriage Support Bolts 8 x 20mm - (10)
use with #18
23 Pull Handle Bolt 8 x 60mm - (1)
use with #17 & #18
24 Short Steering Assembly Shoulder Bolt
8 x 15mm - (3) use with #27 & #28
25 Long Steering Assembly Shoulder Bolt
8 x 17mm - (1) use with #27 & #28
26 Yoke Washers 8 x 25mm OD - (2)
27 Washers 6mm - (4)
28 Nuts w/Lock Inserts 6mm - (4)
29 Nuts 8mm - (4)
30 Lock Washers 8mm - (4)
31 Support Post Bolts 8 x 42mm - (4)
use with #17, 29 & 31
PARTS AND HARDWARE IDENTIFICATION
18
19 20
21
23
22
25
24
26 28
27
15
16
17
29 30 31

1
4
6
75
8
9
11 10
14
13
12
EXPLODED DRAWING FOR ASSEMBLY
2
3