Black cat MH2025 User manual

OWNER’S MANUAL
Model MH2025
• Warning: Not for recreational use -
persons should never ride in cart
• Warning: Do not tow cart in excess
of 15 mph - never tow behind car
or truck
• Warning: Not for high speed or
highway use
CAUTION:
Read, understand and follow ALL instructions before using this product
Tr icam International
7677 Equitable Drive
Minneapolis, MN 55344
www.black-cat-products.com
800-304-1316 REV 4/21/04
Barn Wagon
Extreme

IMPORTANT SAFETY INSTRUCTIONS
1. READ ALL INSTRUCTIONS CAREFULLY BEFORE USE. If you do not understand these instructions, need
clarification or further explanation, please call our toll free answer line for assistance at 1-800-304-1316
Monday through Friday 8:00 a.m. until 5:00 p.m. CST.
2. Do not load wagon with more than 2000 lbs. (908 kg)
3. Do not allow children to use the wagon unsupervised. This wagon is not a toy.
4. Always distribute payload evenly over surface of bed.
5. Do not load any items on top of the fence. Lower fence when objects are to be loaded onto the wagon.
6. If any parts become damaged, broken or misplaced, do not use the wagon until
replacement parts can be obtained.
7. Do not operate or use on objects that can cause damage to the pneumatic tires or tubes.
Do not inflate tires more than 35 psi.
8. SAVE THESE INSTRUCTIONS.
ASSEMBLY INSTRUCTIONS
Your Barn Wagon requires assembly. Account for all parts and hardware before beginning assembly. If any parts are
missing, damaged or if you have questions or need additional instructions DO NOT RETURN THIS
PRODUCT TO THE RETAILER, call the manufacturer at 1-800-304-1316.
Tools required for assembly: Metric Socket Set, Wrenches and pliers.
STEP 2
Note the hole location of the four straight support
brackets that are wrapped to the frame. Remove
these brackets from the frame and assemble to the
panels using four 10 x 35mm bolts , washers
and lock nuts . These four brackets will connect
the three base panels together. Make sure to only
finger tighten the lock nuts. (See Diagram)
STEP 1
Lay the base panels & upside down on the ground making
sure the holes are aligned. It is helpful to use a screwdriver to align the
holes properly.
STEP 3
The angled support brackets & have
been bolted to the base panels at the factory.
Pivot two of these brackets so they are at about a
75-degree angle pointing towards the outside
edge of the base panels. (See Diagram)
1B
1A
1A
1B
7
7
16 26
22
7
16
26
22
89
1B
1
9
8
1B

STEP 4
To install the front axle assembly to the
base panels, place the entire front axle
assembly on top of the two angled support
brackets that have been pivoted and two of
the straight support brackets. Install four 10 x
60mm bolts , washers , and lock
nuts . The tie rods on the axle should be
on the side that will be closest to the ground
when upright.
STEP 6
Insert the rear axle assembly onto the frame
tube connectors. Make sure the assembly is resting
properly into the two remaining straight support
brackets. Insert two10 x 60mm bolts thru
straight support brackets and add washers ,
and lock nuts . Install the last four 10 x 50mm
bolts , washers , and lock nuts to
fasten the rear axle assembly to the frame tube
connectors. Pivot the angled support brackets from
the rear base panel so they align properly to fit the
rear axle assembly. Insert two 10 x 60mm bolts ,
washers , and lock nuts . Finger tighten only.
STEP 7
Assemble the four side panels &
using the 80mm pins and clips .
Make sure the notches for the locking
mechanism are in the corners of the
wagon. The flat side of each panel
should be on the outside.
STEP 5
Insert frame tube connectors
into front axle frame and secure
with four 10 x 50mm bolts ,
washers , and lock nuts.
(See Diagram)
To make the next steps less difficult, it is recommended that the unit be turned over.
26
22
13
17
13
17 26
22
11
11
19
26
22
19
26 22
12 12
17
26
22
19 26 22
17
26 22
19
26 22
26
22
17
2A
2B
2A
2B
2A 2B
29
31
29 31

STEP 8
Assemble the front and rear panels
using the 80mm pins and clips .
Again, the flat side of each panel should be
on the outside.
STEP 9
Before engaging the locking
mechanism to lock the side panels into
place with the front and rear panel,
assemble the four connector brackets to the
base panels using the sixteen 10 x 20mm bolts ,
washers , and lock nuts . Use a
screwdriver if necessary to align holes properly.
STEP 10
Attach the side panel brackets to the base
panels using the two 8 x 20mm bolts ,
washers , and lock nuts . The circular tube
for the pin should face inward. Insert one 100mm
pin and clip in each side to secure the
brackets to the side panels.
STEP 12
Prior to attaching the wheels and the
handle, firmly tighten all bolts and lock
nuts from prior steps.
STEP 13
Slide the four wheels onto each
axle. Place a 20mm washer on
the outside of each tire and slide a large
cotter pin into the hole in the axle.
Be sure to bend one side of the cotter
pin for a secure attachment.
STEP 14
Install the tractor pull handle into the
front part of the yoke using the
12 x 60mm bolt , washer , and
lock nut . The bolt should be tight, but
the handle should be able to move up and
down freely.
STEP 11
Test the locking mechanism on the front and rear panels. To make any
adjustments, tighten or loosen the nuts on the locking mechanism.
Lock all panels into place.
To make the next steps less difficult, it is again recommended that the unit be turned over.
Connector
Brackets
Connector
Brackets
Side Panel
Bracket
3
4
4
29
29
31 3
31
26
15
6
22
5
25
18
23
31
30
6
5
30
31
15
26 22
18
25
23
10
10
10
10
10
28
28
35
33
14
20 27
24
20
27
24
14

MAIN FRAME PARTS
Base Panel (Center) – (1)
Base Panel (Front & Back) – (2)
Side Panels – (2)
Side Panels – (2)
Front Panel – (1)
Rear Panel – (1)
PARTS AND HARDWARE IDENTIFICATION
LOWER FRAME ASSEMBLY
Frame Tube Connectors – (2)
Rear Axle Assembly – (1)
Front Axle Assembly – (1)
Side Panel Brackets – (2)
Connector Brackets – (4)
Straight Support Brackets(Center) – (4)
Angled Support Brackets (Right) – (2)
Angled Support Brackets (Left) – (2)
16” Pneumatic Tires W/Rims – (4)
HANDLE ASSEMBLY
Tractor Pull Handle – (1)
ASSEMBLY HARDWARE
Bolts 10 x 20mm – (20) 16 for connector brackets, 4 pre-assembled to angled support brackets
Bolts 10 x 35mm – (4) for straight support brackets
Bolts 10 x 60mm – (8) for straight and angled support brackets
Bolts 8 x 20mm – (2) for side panel brackets
Bolts 10 x 50mm – (8) for installing tube connectors to front and rear axle frame
Bolts 12 x 60mm – (1) for installing pull handle
Bolts 12 x 80mm – (1) pre-assembled to front axle assembly
Lock Nuts 10mm – (40)
Lock Nuts 8mm – (6) 4 pre-assembled lock handles, 2 for side panel brackets
Lock Nuts 12mm – (2) 1 for installing tractor pull handle. 1 pre-assembled to front axle assembly
Washers 8mm – (6) 2 for side panel brackets, 4 pre-assembled to lock handles
Washers 10mm – (40)
Washers 12mm – (2) 1 for installing pull handle, 1 pre-assembled to front axle assembly
Washers 20mm – (6) 4 used on wheels, 2 pre-assembled to front axles
Pins 80mm – (12) for attaching side panels to base panels
Pins 100mm – (2) for attaching side panels to side panel brackets
Clips – (14) for use with 80mm & 100mm pins
Small Cotter Pins – (2) pre-assembled on front axle assembly
Large Cotter Pins – (6) 4 for retaining wheels, 2 pre-assembled to front axle assembly
Small Clevis Pins – (2) pre-assembled on front axle assembly
Large Clevis Pin – (1) pre-assembled on tractor pull handle
Clevis Clip – (1) pre-assembled on tractor pull handle
Lock Handles 8mm – (4) pre-assembled on front and rear panels
30
31
32
33
34
35
36
37
14
1B
1A
2A
2B
3
4
6
11
12
13
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
7
8
9
10
5

EXPLODED DRAWING FOR ASSEMBLY
14
1B
2A
3
4
5
6
11
12
13
7
8
9
10
1A
1B
2B
2A
5
7
7
7
8
9
10
10
10
11
2B