Black olive Charcoal Grill User manual

OWNER ’S MANUAL
50-2815
A MAJOR CAUSE OF FIRES IS FAILURE
TO MAINTAIN REQUIRED CLEARANCES
(AIR SPACES) TO COMBUSTIBLE
MATERIALS. IT IS OF UTMOST
IMPORTANCE THAT THIS PRODUCT
BE INSTALLED ONLY IN ACCORDANCE
WITH THESE INSTRUCTIONS
WARRANTY REGISTRATION
blackolivegrill.com/registration
O W N E R ’ S M A N UA L
4001609 C H A R C O A L

Please read this entire manual before assembly and use of this
charcoal burning grill. failure to follow these instructions could
result in ProPerty damage, bodily injury or even death.
Contact local building or re ofcials about restrictions and installation inspection
requirements in your area.
Do not use indoors!
This barbecue is designed for outdoor use only. If used indoors, toxic fumes will accumulate and can
cause property damage, bodily injury or even death.
This barbecue should never be used as a heater as this is not its intended purpose.
Carbon monoxide poisoning
Carbon monoxide is a colorless and odorless gas, to prevent it from poisoning you or your family know
the symptoms of carbon monoxide poisoning: headache, dizziness, weakness, sleepiness, nausea,
vomiting, and confusion. Carbon monoxide reduces the blood’s ability to carry oxygen. Low blood
oxygen levels can result in loss of consciousness and death.
See a doctor if you or others develop cold or u-like symptoms while cooking or in the vicinity of this
appliance. Carbon Monoxide poisoning, which can easily be mistaken for a cold or u, is often detected
too late. Alcohol consumption and drug use increases the effects of carbon monoxide poisoning.
Carbon monoxide is especially toxic to mother and child during pregnancy, infants, the
elderly, smokers, and people with blood circulatory system problems, such as anemia, or
heart disease.
Do not! leave infants, children or pets anywhere near a unattended hot barbecue.
Improper assembly or use may be dangerous
Please follow the assembly instructions in this manual. Do not use barbecue unless all components
are properly installed. Make sure the ash pan is properly installed before lighting the grill.
Do not use this barbecue near combustible construction or material, you must follow the clearance to
combustibles section of the installation instructions.
Barbecue must be on a secure and level surface at all times. This barbecue is not to be installed in or
on any type of recreational vehicle or boat.
Keep electrical wires and cords away from the hot surfaces of the barbecue and away from high trafc
areas.
The use of alcohol, prescription or non-prescription drugs may impair the consumer’s ability to properly
assemble or safely operate the barbecue.
Use only on properly grounded outlet.
To protect against electrical shock do not immerse cord, plugs in water or other liquid.
Safety Precautions
2

3
Safety Precautions
Do not operate the appliance with a damaged cord or plug or after the appliance malfunctions or
has been damaged in any manner. Return appliance to the nearest authorized service facility for
examination, repair or adjustment. Unplug from outlet when not in use before and after cleaning.
Allow to cool before putting on or taking off parts.
Your charcoal grill lights DIFFERENTLY from other grills
You must follow the included lighting instructions (pg.14) in order to prevent damage to your grill and
to achieve desired lighting results.
Do not! use gasoline, alcohol or other highly volatile uids to ignite or “freshen up” charcoal.
When opening your grill at high temperature (400OF+), it is important to “burp” the lid then slowly
open to prevent burn back. Failure to do this could result in serious injury.
Keep your charcoal DRY
Do not use wet charcoal. Keep your charcoal stored in a dry environment where it can’t absorb
moisture. Wet or damp charcoal will take longer to light and reduce performance.
After rst use, inspect all fasteners for tightness
The metal band on the Black Olive is designed to keep the top of your grill secure. Due to temperature
changes causing expansion and contraction, checking the tightness of these ttings after the rst few
uses is highly recommended.
DO NOT use water to clean the inside of your grill
The ceramics are porous and will absorb the water. Your grill is self-cleaning. Simply close the lid after
use, allowing any food residue to burn off and carbonize. At the beginning of your next cook, scrape
off the carbon remnants from the cooking surface with a wire brush.
The ceramics shell will also absorb moisture from the air, please keep a cover on grill when not in use.
The more water that the ceramic has absorbed the longer it will take to heat up.
Do not touch hot surfaces. Use handles or knobs.
Never touch the grill, charcoal grate, ashes, charcoal or the barbecue to see if they are hot. When
cooking with a charcoal grill, use appropriate protection and tools to avoid burning injuries. Do not
attempt to move a hot barbecue, Allow the grill to cool before moving.
Do not use water to control are-ups or to extinguish charcoal, as it may damage the ceramic shell.
Extinguish coals by closing cap and air control damper.
Disposal of ashes
Do not remove ashes until all charcoal is completely extinguished and grill is cool. Ashes should be
placed in a metal container with a tight-tting lid. The closed container of ashes should be placed on
a non-combustible surface well away from all combustible materials, pending nal disposal.
Any servicing on the Black Olive Charcoal Grill should be preformed by an authorized
service representative, please contact your local Black Olive dealer.
Save these instructions for future reference

4
Safety Precautions .................................................................................. 2
Table of Contents ..................................................................................... 4
Specications .......................................................................................... 5
Contents ................................................................................................. 6
Uncrating ................................................................................................ 7
Assembly ................................................................................................ 9
Installation Instructions .......................................................................... 12
Clearances ............................................................................................. 12
Lighting Instructions ............................................................................... 14
Operating Instructions ............................................................................ 15
Maintenance and Service ......................................................................... 16
Black Olive Accessories ............................................................................17
Parts Diagram .........................................................................................18
Parts List ................................................................................................20
Troubleshooting ......................................................................................22
Technical Specications ...........................................................................23
Warranty ................................................................................................24
Table of Contents

5
SPECIFICATIONS
Grilling Area 19 3/4” ( 306 sq in )
Maximum BTU 60,000 *
Ignition Time 3 minutes *
Grill Temp 150°F - 650°F+*
Electrical Requirements 120 Volts 3.55 Amps
Unit Dimensions H 49” W 49.5” D 28”
Fuel Lump Charcoal
* dePending on charcoal tyPe
Figure 1 Overall dimensiOns
28”
49”
22” dia.
49.5”

6
CONTENTS
Congratulations on your purchase of the Black Olive Charcoal Grill
The following instructions will walk you step-by-step through the correct assembly
process of your new Black Olive Grill:
For your safety two people are required to lift and assemble the Black Olive Grill.
Your crated Black Olive Grill come partially assembled with the remainder of the parts in a
separate box. Reference the Bill of Materials below to insure you have all the correct components
and fasteners.
12
3
4
Included Hardware
ITEM NO. DESCRIPTION QTY.
1
8
2
1/4"-20 Hex Nut, Plated
3
3
1/4" - 20 x 2.25" Base Bolt
8
.5” Plated Push Nut
4
1/4"-20 x .625” Shelf Bolt
1
Crate Contents:
• Assembled Ceramic Shell (complete with hinge, bands, handle, thermometer & cast cap)
• Ceramic Fire Basket
• Ceramic Fire Ring
• Stainless Steel Cooking Grill Support
Component Box Contents:
• Grill Base Assembly with Ash Pan
• Shelf Supports (2)
• Cast Charcoal Grate
• Shelves (2)
• Axle Shaft with 1 push nut installed
• Wheels (2)
• Charcoal scraper tool
• Shell Secure Mount with Ignitor Cover
• Ceramic Blanket
• Cast Iron Cooking Grill
• Grill Cover
• Grill Gripper Tool
• Manual bag with hardware
Tools Required for Assembly (not included):
• 7/16” wrench or socket Rubber mallet or hammer
•
}Inside Shell
• 5/16” socket or at screwdriver (Uncrating)
• Torx T20 screwdriver
• 3/8” socket or wrench

7
UNCRATING
Step 1: To remove the crating you will
need a 5/16” socket or at screwdriver.
Start by removing the screws in the
circled areas shown (see Figure 2) on
both sides of the crate. Both side cross
members can now be removed from the
crate (See Figure 3). DO NOT remove the
red side handles.
Figure 2: CrOss member remOval
Figure 3: Pallet sCrew remOval
Step 2: Remove all of the screws securing
the crate to the pallet using a 5/16” socket
(see Figure 3). There are three screws per
corner. DO NOT attempt to remove the crate
yet.

8
UNCRATING
Figure 4: Hinge braCket braCe
Figure 5: Hinge braCket
Figure 6
Step 3: Remove the two circled screws
shown (Figure 4) from the rear packaging
brace using a 5/16” socket. The crate
can now be removed from the pallet and
shell assembly.
Note: The shell assembly is now
unsupported, be careful not to knock it
over.
Step 4: Next, remove the two bolts on the rear
packaging brace (see Figure 5) using a 3/8” socket.
The rear packaging brace can now be removed
and recycled.
Note: The 3/8” bolts may be re-installed into the
hinge after the plastic bag and shrink wrap has
been removed.
Step 5: The shell assembly is now ready
to be installed onto the base assembly.
Remove all components from the other
box.

9
ASSEMBLY
Step 6: Install the wheels and axle shaft into the
base assembly by resting the base assembly on
its side as shown in Figure 7. Use a rubber mallet
or hammer to install the supplied push nut onto
the free end of the axle shaft. After installing
the wheels, right the base assembly and adjust
the leveling legs until it is level. Be careful not
to damage the air control damper on the
front of the unit.
Step 8: The red side handles can now be
removed (see Figure 9), using a 7/16” wrench
or socket, and recycled. Remove the plastic bag
and any other packaging material. KEEP THE
NUTS FOR MOUNTING THE SHELVES.
Figure 7: wHeel install
Figure 8
Figure 9 : Handle nuts
Step 7: Using the red handles lift the assembled
shell onto the base assembly(This is a two
person job). Make sure the handle and
thermometer are centered with the front of the
base, see Figure 8.
Figure 8: Centered unit

10
ASSEMBLY
Step 9: Open the shell assembly and remove
the ceramic re basket, ceramic ring, grill
support, and any packaging material from inside
the shell.
Step 10: place the 10” round ceramic blanket in
the bottom of the shell. Now take the stainless
steel shell secure plate with ignitor cover tube
attached, slide the ignitor cover tube over the
ignitor. The Ignitor cover tube will locate in the
hole the ignitor is coming up through in the
base. See gure 10.
Figure 10: seCuring tHe sHell
Step 11: Thread the three 1/4”-20 x 2.25”
base bolts through the secure plate into the
corresponding holes on the base assembly.
Tighten the bolts using a 7/16” wrench or socket.
Do not over tighten, stop if secure plate is
bending!
Step 12: Place ceramic re basket, ceramic re
ring, and charcoal grate into shell bottom as
show in gure 11.
Figure 11: inner CeramiCs and grate install
Step 13: Finally install grill support and grill.
The grill support will locate in holes drilled on
the inside the shell. Install as originally installed
when delivered. The smaller cutouts in the grill
locate on the grill support (See gure 12).
Figure 12: grill and suPPOrt install

11
ASSEMBLY
Step 10: Now you are ready to Install the
shelves and supports. First attach the side
shelves to the bottom band mounting studs
using two 1/4”-20 plated hex nuts (see Figure
14). Leave the nuts loose.
Step 11: Install shelf supports as shown (Figure
14). Screws and nuts for mounting are in the
hardware bag. Once the supports are connected
on both sides you can tighten all fasteners.
Tighten the supports to shelves last this way
you can level the shelves.
Note: One side shelf will have tool pegs
attached, choose which side you would
like to hang your barbeque tools.
Figure 14: sHelF and suPPOrt install
Step 9: You will now need to adjust the ignitor and lock it in place. Remove the access panel
at the back of the barbeque, there are four T-20 screws holding it on. Now loosen the lock down
screw shown in the detail view A. Once the screw is loose push up on the bracket holding the
ignitor until the square ignitor base is touching the cover tube. Now while holding the ignitor in
this position tighten the lock down screw. Re-install the access cover.
A
Lock Down Screw
Ignitor Cover Tube
Ignitor
Figure 13: ignitOr adjustment

12
Before moving your Black Olive Grill to its intended grilling location ensure that all of the fasteners
have been correctly installed and tightened.
BE AWARE of any local bylaws that may specify a required distance between outdoor cookers
and any structures, or that may limit outdoor ame of any type during drought or re hazard
periods.
PULL, DON’T PUSH: When moving your grill lift up on the right shelf opposite of the wheels,
and roll. The grill is heavy and is not designed to roll over uneven terrain such as gravel or soft
terrain.
ALWAYS place and use your Black Olive Grill in a SAFE and LEVEL spot. DO NOT place the
grill on slopes, uneven surfaces, or under any unprotected combustible materials.
ALWAYS store your charcoal in a dry location to keep charcoal from absorbing moisture. Keep
charcoal away from any heat-producing appliances and volatile gases or liquids.
DO NOT store charcoal inside the grill if it is not in use for prolonged periods of time or if it is
kept in an area of high moisture or humidity. These conditions will cause the charcoal to absorb
moisture and become harder to ignite as well as lower the overall performance of the grill.
MAKE SURE your Black Olive Grill has the correct clearances from combustible materials.
INSTALLATION INSTRUCTIONS
READ ALL INSTRUCTIONS BEFORE INSTALLING AND USING THE APPLIANCE
CLEARANCES
Clearances specied by the manufacturer must be followed correctly, failure to comply can
result in property damage, personal injury, or death. Below are the minimum clearances,
please use logic when choosing an area to operate your grill. Grill must be outside in a well
ventilated area.
Side Clearance - The distance from the outside of the shell outward is 15 inches, see Figure
15.
Back Clearance - The distance from the back of the hinge to combustibles must be at least
12 inches, see Figure 15.
Top Clearance - The distance from the cap to a structure above the grill is minimum 36
inches, see gure 16.

13
12” from back of hinge
Figure 15: side and baCk ClearanCe
CLEARANCES
Figure 16: tOP ClearanCe
15” 15”
36” from caP

14
LIGHTING INSTRUCTIONS
ALWAYS REMOVE THE GRILL COVER BEFORE
LIGHTING THE GRILL
Fuel Type: Use only hardwood lump charcoal.
Note: No lighter uid or re starter cubes are required
to start this grill.
To Start Grill: Scrape ash from previous burn through
the cast grate, make sure holes aren’t plugged. Check
the ash pan and dispose of any ashes found. Fill ceramic
re basket with lump charcoal up to the horizontal line
that separates the ceramic basket and re ring. Next
adjust the air control damper to HIGH (5-6) and turn
on the ignition switch (switch lights up red if on). When
starting the grill in a damp environment it will take
longer to establish a re. Keep switch on for 10 minutes
then switch off. You should start to see smoke within 5
minutes.
To Operate Grill: Once a re has been established
set the air control shutter and adjustable cast cap to the
desired settings.
air COntrOl damPer POwer switCH
Figure 16: COntrOls
Figure 17
To Turn Off: Make sure the ignition switch is off. Close both the adjustable cap and air control
damper to extinguish re and save remaining charcoal for next use.
DANGER! Improper Use Can Cause Uncontrolled Fire. This appliance is intended to burn
lump charcoal only. NEVER use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter
uid, or similar liquids to start or ‘freshen up’ a re in this appliance. Keep all such liquids well
away from the appliance when in use.
CAUTION! AVOID BACK DRAFTS. When operating at high temperatures slowly lift the lid
or “burp” it by opening the lid 1-2 inches a few times before fully opening the grill. If opened too
fast air can rush into the grill and cause a back draft which could seriously burn the user.
Figure 16: PrOPer Fill level

15
OPERATING INSTRUCTIONS
When grilling set the air control damper to the medium setting (3-4), for searing set the air
control damper to high (5-6). Fine tune temperature with the adjustable cast cap.
When slow cooking or smoking you will start the grill as per normal procedure. Leave the ignitor
on for 5 minutes then shut off and move air control damper to the low range (1-2), from here
you will need to ne tune the cast cap and air control damper to reach the desired temperature.
It is recommended to use the pizza stone as a heat deector when cooking at low temperatures.
The amount of charcoal in the bowl as well as the brand, moisture content, and lump size will
affect the temperature of your grill. The recommended charcoal for this barbeque is hardwood
lump charcoal. It is recommended to always use the same type of charcoal for consistent results.
The temperature ranges below can be used as an approximate guide when using your grill:
Smoking (1-2) 150°F - 250°F Grilling (3-4) 250°F - 500°F Searing (5-6) 500°F - 700°F
DO NOT attempt to move your Black Olive Grill when it is hot or while cooking.
USE CAUTION when touching exterior surfaces of grill, exterior surfaces are HOT when in use.
Always keep children, pets, and combustible items away from your grill.
USE CAUTION when removing hot components like the cooking grill(s) or pizza stone from
your grill. Always use protective gloves and gripping tools to avoid burns. Never set hot items
on or near combustibles.
DO NOT leave your grill unattended with the lid open while lit. BE AWARE OF FIRE HAZARDS
(dry leaves, decking and other combustible materials) that may be in proximity to the grill while
it is in use as they may present a re hazard if any sparks are allowed to come into contact (see
Installation Instructions).
Always cover your grill with the supplied grill cover when it is not in use. DO NOT put the grill
cover back on until the outside of the grill has completely cooled down.
THE BLACK OLIVE CHARCOAL GRILL IS SAFE WHEN USED AS INTENDED ACCORDING
TO SAFETY GUIDELINES, AND WILL PROVIDE YEARS OF TROUBLE FREE USE AND
ENJOYMENT.
IT IS THE USERS RESPONSIBILITY TO MAINTAIN SAFE OPERATION OF THE GRILL
AND TO EXERCISE REASONABLE STANDARDS OF CARE AT ALL TIMES.
SAVE THESE INSTRUCTIONS
for your safety, read safety Precautions and
lighting instructions before oPerating

16
MAINTENANCE AND SERVICE
GENERAL MAINTENANCE
There are a few things you should check over before each grilling season to make sure your
Black Olive is preforming properly.
• Fasteners - Check over all accessible fasteners to make sure nothing has come loose.
• Ceramics - Check inner basket and ring, if you see cracks this is normal and will not effect
performance. If basket or ring are broken into multiple pieces they will need to be replaced.
• Gasket - The lid gasket may degrade over time, and depending on your use it may need to be
replaced every 1-2 years. A replacement gasket can be purchased through your local Black
Olive Dealer.
• Ignitor Cover - The cover tube will get corroded over time due to extreme temperature,
replace before circular cap on top of tube is completely eaten away.
• Air Control Damper - Check air control damper movement for smooth operation. If damper
does not move or is rough it will need to be inspected to see if it is bent or seized. Depending
on issue damper may need replacement or lubrication.
• Cleaning - Wash exterior only when unit is cold, use soapy water. Do not use bleach or other
harsh chemicals. Do not wash interior of shell as it will absorb water.
• Mold - If the Black Olive Grill is subjected to the elements for an extended length of time
moisture can get trapped inside the grill and cause mold to appear on the grill’s internal
ceramics or grill. Start the grill and let it cook on High for at least 30 minutes to kill any mold
that has formed. Once the unit has cooled scrape with a wire brush.
• Ignition system - Plug in and switch power on, switch light should come on. Check to make
sure hot air is coming out of hole in ignitor cover (DO NOT BURN YOURSELF).
• Ash Removal - Using the provided ash scraper tool you should scrape all ash inside re
basket though holes in cast grate before lling with new charcoal. The ash pan should be
emptied before every use. Make sure the air control damper is fully open in the “6” position
as this allows ash to drop into ash pan. Failure to empty ash before using can cause poor
performance. Do not empty ash pan while grill is in use.
• Full Unit Clean - Due to the ash pan system a full unit clean is only required 1 time per
barbeque season. Only attempt a full unit clean when barbeque is completely cool.
1. Open the Black Olive and remove the cast grill, grill support, and any accessories that are
inside i.e. pizza stone/heat deector, double grill etc.
2. Remove inner ceramic re basket, re ring, and the cast grate.
3. Set the air control damper to 6, now scrape all ash through the hole in the bottom center of
the shell.
4. If air control damper is open the ash will drop through the unit into the ash pan, you may
have to empty the ash pan several times if there is a large build up of ash (close damper each
time you remove ash pan).
5. Once all the ash has been removed place previously removed components back into grill.

17
Black olive accessories
Cast Iron Griddle
Plate: This griddle plate
is perfect for breakfast
or brunch on the grill. It
gives your Black Olive
even more versatility and
allows you to cook bacon,
eggs, hash browns, and
even pancakes!
Bamboo Side
Shelves: These
multipurpose shelves
simply sit on top of the
existing shelves and
can be used as cutting
boards or prep stations.
Made from Bamboo, they
will retain their natural
aesthetic beauty for all
your future grilling.
Pizza Stone/Heat
Deector: When
used as a Pizza Stone,
this versatile piece of
cookware operates as a
heat sink, providing an
evenly-heated surface for
cooking pizza or other
baked good on your
grill. Doubling as a Heat
Deector, it can also be
used to circulate heat
around your food for
thoroughly cooked, moist
and tender results.
Cast Iron Cooking
Grill: This heavy duty
cast cooking grill has
superior heat storing
ability and provides
perfect grill marks. It can
used at the top or bottom
level.
Rib Rack: The unique
shape of the rib rack
allows you to cook large
quantities of ribs, or
anything that can be
placed in the slots by
cooking them vertically
in the rack. It can also
be used upside down to
cradle large roasts.
Stainless Steel
Cooking Grill: This
cooking grill has superior
corrosion resistance and
provides a second grilling
surface that can be used
when the cast grill is
placed on the lower level
of the grill support
Chicken Rack: An
attractive alternative
to serving your favorite
poultry from grill to table
at your next BBQ. This
stand-up rack ensures
proper ow of heat,
shortening the cooking
time, while searing and
cooking the bird from the
inside.
Double Cooking
Grill: This 2nd cooking
grill can further increase
the cooking area when
used in conjunction with
the SS Cooking Grill,
providing three separate
levels of grilling surface
to effectively roast, bake,
and smoke foods high in
the lid.
50-2735
50-2594
50-2590
50-2595
50-2591
50-2593
DO NOT use accessories NOT specied for use with this appliance
50-273650-2660

18
PARTS DIAGRAM
8
15
1A
2
7
6
37
18
17
16
38
39
1B
13
14
11
40
4
12
10
36
19
3
9
5

19
PARTS DIAGRAM
27
29
31
35
34
21
24
23
30
28
26
22
33
25
20
32

20
PARTS LIST
Item # Description Part #
1A Black Olive Body (Top) 50-2739
1B Black Olive Body (Bottom) 50-2740
2Top Band Assembly 50-2741
3Bottom Band Assembly 50-2742
4Hinge Assembly 50-2746
5Hinge Spring 50-2706
6Side Shelf 50-2744
7Shelf Support 50-2779
8Bamboo Handle 50-2700
9Adjustable Cast Cap 50-2794
10 Body Gasket (Top or Bottom) 50-2704
11 1/4" SS Cooking Grill Support 50-2795
12 Ceramic Fire Ring 50-2796
13 Ceramic Fire Basket 50-2797
14 Cast Charcoal Grate 50-2798
15 Thermometer 50-2713
16 SS Ignitor Cover Tube 50-2799
17 SS Shell Secure Plate 50-2800
18 Ceramic Blanket 50-2801
19 Fully Assembled Base 50-2802
20 Base Frame w/ Decal 50-2803
21 Leveling Legs 50-2714
22 Power Switch 50-2804
23 Black Olive Wheel End Caps (set of 2) 50-2727
24 Axel w/ Wheel Retainers 50-2757
25 Black Olive Wheels 8" Diameter 50-2756
26 SS Air Control Lever 50-2805
27 Ignitor with fitting 50-2791
28 Silcone Air Tube 50-2806