Black Ridge BRI40 User manual

02808 08/11
For service, spare parts or product information,
please contact Smart Marketing Group Pty. Ltd.
AUST. 1300 660 457 N.Z. 0800 474 876

2
SUGGESTED APPLICATIONS
You may use most light duty air tools with this
inflator. Some examples of light duty tools are:
• Ball Inflator
• Toy Inflator
• Tyre Inflator
• Mini Airbrush
• Stapler
• Combo Nailer
This inflator is NOT recommended for use with a
spray gun or medium duty air tools.
Section Page
Contents 2
Suggested Applications 2
Introduction 3
Guarantee 3 – 4
General Safety Instructions 5 – 7
Electrical Information 8
Components and Controls 9
Operating Instructions 10 – 14
Maintenance 14
Trouble Shooting 15
Technical Information 15
Parts Diagram 16
Contact Information 16
CONTENTS

3
INTRODUCTION
Dear Customer,
Thank you for purchasing this inflator which has
passed through our extensive quality assurance
processes. Every care has been taken to ensure
that it reaches you in perfect condition. However,
in the unlikely event that you should experience
a problem, or if you require any assistance please
do not hesitate to contact us;
If you have a problem, call customer
service do not return this inflator to the
place of purchase.
CUSTOMER SERVICE
Australia: 1300 660 457
New Zealand: 0800 474 876
Operating times: Monday – Friday
8.30am - 5.30 pm
Australian Eastern Standard Time (AEST)
EXPRESS WARRANTY STATEMENT
INFLATOR GROUP
You are not required to do anything to register
your inflator purchase. Please attach the purchase
receipt to this manual and ensure both are kept
safe. We hope you enjoy your new inflator, and if
you have any problems call customer service on
the above phone numbers. Do not return to place
of purchase.
Smart Marketing Group Pty Ltd (SMG) warrants
that this inflator will be free from manufacturing
faults or defects for 12 months from the date of
purchase, providing original purchase receipt is
kept and shown when needed and is subject to the
terms and conditions below.
What is covered.
• Manufacturing fault or defect.
How to claim under this warranty.
• Call customer service, phone number at the
top.
• Ensure you have the following: Original
purchase receipt, Model of inflator, Serial
number of inflator.
• Discuss the issue.
• Customer service will advise which authorised
service agent to take the inflator to provided
the issue is a warranty one.
• Take inflator to authorised service agent for
repair.
What is not covered.
• Commercial use of inflator.
• Use of inflator in a commercial premises.
• Damage or deterioration due to transport.
• Damage caused by negligence, misuse, abuse
or accident or incorrect voltage and wattage.
• Any corrosion or rusting.
• Damage caused by incorrect set up and start
up.
• Replacement parts due to general wear and
tear.
• Inflators with serial number defacement,
modification or removal.
• Inflators which have been serviced by other
than an authorised SMG service agent.
• Inflators with no original purchase receipt.
• Inflators which have been on sold, not original
purchaser.
• Damage due non-servicing of inflator as is
required by this manual.
• Blockages / damage caused by dust, dirt,
spiders webs or insects.
• Damage caused by the incorrect fitting
of accessories.
• Damage caused by overloading, overworking
the inflator.
• Damage to attached equipment or third party
accessories.
• Damage caused by attached equipment or third
party accessories.

4
As soon as you have purchased the inflator, we
recommend that you check to make sure it is
intact and that you read the operating instructions
carefully before using it. The purchase receipt
for this product is to be retained and must be
presented if making a claim under the terms of
the Smart Marketing Group (SMG) warranty. Bank
account statements are not acceptable for proof of
purchase.
This warranty does not cover inflators intended
for hire or use in commercial applications or in
commercial premises. The warranty will under
no circumstances extend to reimbursement or
payment of damages, whether direct, indirect
or consequential. The warranty is void if there
is evidence the inflators has been modified
or tampered with in any way or used with
unauthorised accessories without our consent.
SMG declines any responsibility or liability
whatsoever arising from misuse or abuse,
negligent handling of the inflators or if the
product has not been installed or failure to
comply with the relevant safety, operating,
setting and maintenance instructions (see
further in this manual).
Any item sent freight collect for repair will
be refused. Warranty repairs are free of
charge, provided the appliance is delivered to
our service department or authorised service
agent. The inflator will need to be returned,
adequately protected in a box. Transit damage
is responsibility of the owner. Assistance under
the warranty will only be made available if the
request is made to our customer service team
on the contact numbers listed below and proof of
purchase is provided.
This is a repair only warranty you will need to take
the inflator to the authorised service agent after
contacting our customer service centre.
Damage caused by third party accessories is not
covered under this warranty.
Damage caused to attached equipment or third
party accessories will not be covered under this
warranty.
Rust and corrosion are not covered under
this warranty.
If a warranty fault is found the freight cost will
be credited to the owner. Blockages caused by
spider webs, insects, dirt, or accumulated dust
is not covered by warranty. SMG reserves the
right to replace or repair the appliance within
the warranty period. Parts found to be defective
due to a manufacturing default will be replaced
free of charge.
In the event of SMG choosing to replace the
appliance, the warranty will expire at the original
date of purchase. If no warranty fault is found
the owner will be advised and the product will be
returned and any costs associated with the service
will be charged to the owner.
In Australia, this SMG warranty is in addition
to the conditions and guarantees which are
mandatory as implied by the Trade Practices Act
1974 and State and Territory legislation.
In New Zealand, this SMG warranty is in addition
to the conditions and guarantees which are
mandatory as implied by the New Zealand
Consumer Guarantee Act 1993.
For service, spare parts or product information
please contact customer service:
Australia: 1300 660 457
New Zealand: 0800 474 876
COMPLETE WARRANTY STATEMENT – INFLATOR GROUP

5
LUBRICATION OF INFLATOR
This inflator is OIL FREE. Therefore there is NO oil
used for lubrication.
ASSEMBLY
This inflator MUST be fully assembled by you prior
to use. Failure to do so will result in the warranty
being VOID. Failure to fully assemble this inflator
may also result in personal injury.
SAFETY
Before attempting to operate this inflator the
following basic safety precautions should be
taken to reduce the risk of fire, electric shock
and personal injury. It is important to read the
instruction manual and to understand applications,
limitations and potential hazards associated with
the inflator. This inflator is not intended for use
by persons (including children) with reduced
physical, sensory or mental capabilities, or lack of
experience and knowledge, unless they have been
given supervision or instruction concerning the use
of the appliance by a person responsible for their
safety.
BEWARE OF CHILDREN
AND PETS
Children and pets should be kept out of the work
area. Children should not be allowed to touch or
operate the inflator, tools or extension cords. This
inflator is not designed for use by young children
or infirm persons without supervision. The inflator
and tools should be kept out of reach of children,
preferably stored or locked in a secure cabinet or
room when not in use.
WORK AREA
Work areas and benches should be kept tidy.
Cluttered benches and work areas can cause
accidents. Floors should be kept clean and free
from rubbish. Special care should be taken
when the floor is slippery due to sawdust or wax.
Always leave sufficient distance, at least 5 metres
between the inflator and the work area, especially
when using tools designed for sanding or spraying
liquids.
WORK ENVIRONMENT
Do not expose your inflator to rain or use in damp
or wet conditions. Keep the work area well lit.
GUARD AGAINST ELECTRIC
SHOCK
Avoid body contact with earthed or grounded
surfaces (e.g. pipes and refrigerators).
DO NOT FORCE INFLATORS
The inflator will do a better, safer job and give you
much better service if it’s used at the duty cycle
for which it was designed. The duty cycle will
only take effect after the initial (1st ) tank fill for
the day. This inflators duty cycle is 50%. Duty
cycle is the proportion of time during which the
inflator is operating compared with not operating.
For example a 50% duty cycle could mean after
30 seconds of operation, motor pumping, the
inflator must be left for 30 seconds resting, motor
not pumping. When the motor is pumping the
attached air tool can not be used. Only use the
attached air tool while the inflator is not pumping.
Stop using the attached tool as soon as the
inflator starts pumping.
USE THE RIGHT TOOL
Select the right tool for the job. Do not use a tool
for a job for which it was not designed. Do not
force a small inflator to do the job of a heavy–duty
inflator. Do not use the inflator for purposes not
intended.

6
DO NOT ABUSE THE POWER
CORD
Never yank or pull on the power cord to
disconnect it from the mains supply socket. Never
carry or pull your inflator by its power cord. Keep
the power cord away from heat, oil, solvents and
sharp edges. Regularly check the plug and cord
and if damaged have it replaced by an authorised
service facility.
EXTENSION CORDS AND REELS
This inflator MUST be plugged directly into a 240V
AC wall socket.
This inflator is NOT designed to be run off an
extension cord/lead. If you need extra distance do
NOT use an extension cord, USE A LONGER AIR
HOSE.
The use of extension cords may cause power
voltage loss and will result in damage to the
motor. This will NOT be covered under warranty.
SECURE THE WORK PIECE
Whenever possible secure the work piece using
clamps or a vice. It is safer than using your hands
or feet and leaves both hands free to control the
tool.
HOT COMPONENTS
Beware many of the components will get hot
during use. Never touch any of the metal pipes,
pump or motor as these may burn.
MAINTAIN YOUR INFLATOR
WITH CARE
Follow the instructions for use and changing
accessories. Check the inflator power cord
periodically and if damaged have it replaced by an
authorised service facility. Keep handles clean,
dry and free from oil and grease. Ensure that
ventilation slots are kept clean and free from dust
at all times. Blocked ventilation slots or air filter
can cause overheating and damage to the motor
and this will not be covered under warranty.
DISCONNECT INFLATOR
Ensure that the inflator is disconnected from the
mains supply when not in use, before servicing,
making adjustments or when changing any
accessories.
REMOVE ADJUSTING KEYS
AND WRENCHES
Form the habit of always checking to see that any
adjusting keys or wrenches have been removed
from the inflator or attached air tools before
operating.
AVOID UNINTENTIONAL
STARTING
Ensure that the switch is in the ‘OFF’ position
before plugging the inflator into the mains supply.
PROTECT FURNISHINGS
If using the inflator inside your house, protect
furnishings and floors with a suitable dust sheet.
FIRE PRECAUTIONS
When using the inflator inside your house or
workshop general fire precautions should be
observed. As a precaution it is recommended that
an expert is consulted on obtaining and using a
suitable fire extinguisher.
CLEANING YOUR INFLATOR
Always disconnect your inflator from the mains
power supply before you commence cleaning.
Always ensure that your inflator has cooled, about
one (1) hour, before cleaning and storing. When
cleaning your inflator use only a damp soft cloth.
NEVER use liquid or solvents of any type.

7
WARNING
Only use inflator when fully assembled.
Do not attempt to modify the inflator in any way; this will VOID your warranty.
The use of any attachment or accessory other than those recommended in this instruction manual
could result in damage to the inflator and could cause injuries to the operator.
This electric inflator complies with Australian / New Zealand and International standards and safety
requirements. Repairs should only be carried out by qualified persons using original spare parts.
Failure to do so may result in considerable danger to the operator.
PERSONAL SAFETY
Clothing
Do not wear loose clothing, jewellery or anything
that could get caught in moving machinery.
Hair
Long hair should be tied back or contained in a
protective covering.
Eye Protection
The use of safety goggles is highly recommended
(normal glasses are not sufficient for eye
protection) when using inflator. Prescription
glasses do not have safety lenses.
Footwear
Where there is the risk of heavy objects or if
there is a risk of slipping on wet or slippery floors,
suitable non–slip safety footwear should be worn.
Protect your feet from dropping accidents.
Ear Protection
The use of ear protection is highly recommended
when using inflators. The continual noise may
damage your ears.
Respiratory Protection
When operating any machinery that creates dust
or when spray painting, an approved dust / filter
mask must be worn. When machining concrete,
man made fibres, especially MDF (Medium Density
Fibre board), the resin used in these materials can
be hazardous to your health. Use an approved
face mask with replaceable filter.
Do Not Over Reach
Do not over reach. Keep a proper footing and
maintain your balance at all times. Avoid using
abnormal stances and awkward body positions.
Stay Alert
Watch what you are doing, use common sense,
and never operate a inflator when you are
tired, drinking alcohol, taking drugs or if taking
medication that causes drowsiness.
CHECK DAMAGED PARTS
Before using the inflator it should be carefully
checked to determine that it will operate properly
and perform its intended function.
Check for the correct alignment of moving
parts ensuring that they do not bind. Check for
broken or missing parts and have them replaced
or repaired at an authorised service facility.
Check any other condition that may affect the
operation of the inflator. A guard or any other
part of the inflator that is damaged should be
properly repaired or replaced by an authorised
service facility unless otherwise indicated in this
instruction manual.
Any switch that does not operate correctly must
be replaced by an authorised service facility.
DO NOT use the inflator if the ‘ON / OFF’ button
does not turn the inflator ‘ON’ and ‘OFF’.

8
SPECIFIC SAFETY
INSTRUCTIONS
Warning! Do not use the inflator in areas
where there is a risk of explosion or fire from
combustible materials. The sparks generated
from certain tools attached to inflator can ignite
combustible materials as well as flammable
liquids, paint, varnish, petrol, flammable gases
and dust of an explosive nature. As a precaution
it is recommended that you consult an expert on a
suitable fire extinguisher and its use.
• Do not attempt to modify the inflator,
guards or the supplied accessories in any
way.
• Domestic inflators are designed for
intermittent operation. Ideally a 50% duty
cycle. (Meaning. 30 seconds ON motor
pumping and 30 seconds OFF, motor not
pumping). When the motor is pumping
the attached air tool can not be used. Only
use the attached air tool while the inflator
is not pumping.
• Stop using the attached tool as soon as the
inflator starts pumping.
• Fully assemble inflator before use.
• Always ensure your inflator is level and
stable.
• Never use an extension cord with this
inflator always use a longer air hose.
• Never connect to a generator which does
not produce sufficient power, at least
1500W and has pure sine wave power
output.
• Domestic inflators are not designed for
industrial / commercial applications.
• Domestic inflators are not designed for
continuous running.
• Avoid touching the pump area as it can become
very hot and may burn.
• Ensure that the inflator is disconnected from
the mains supply when not in use, before
servicing, making changes and when changing
attachments such as air hoses / tools.
• Always use the correct type of tool for the
operation to be carried out.
• Never use the inflator if any part of the unit is
damaged. Always have the inflator serviced by
an authorised service agent.
• Always wear safety eye, ear and respiratory
protection when operating the inflator.
• Allow the tank to completely fill before using
the inflator.
• If the inflator makes an unfamiliar sound or
vibrates excessively, switch the inflator ‘OFF’
immediately and disconnect from the mains
power supply. Investigate the possible cause or
consult your authorised service facility.
• Always move the inflator using the handle and
wheels.
• Always use the inflator on stable ground.
• This inflator is designed to compress normal air.
Never use to compress any other type (s) of
gases.
• Never direct the jet of air or other liquids /
gases towards your body, other persons or
animals.
• Never direct the jet of air or other liquids /
gases towards this inflator.
• This inflator is not suitable for pharmaceutical,
food or sanitary purposes.
• This inflator is not to be used to for filling scuba
or oxygen air bottles or tanks.
• Always follow the instructions relating to the
tools attached to this inflator.
IMPORTANT
ELECTRICAL DATA
This inflator is fitted with a sealed electrical connection plug that is compatible with the mains
power supply for Australia / New Zealand and meets the requirements of Australian Standards. This
inflator must be connected to a supply voltage that is equal to that stated on the rating label. If the
mains power connection plug or power cord becomes damaged it must be replaced with a complete
assembly that is identical to the original, and this must be replaced by an authorised service centre.
Always follow the Australian / New Zealand requirements for connection to the mains supply. If in
doubt always consult a qualified electrician.

9
COMPONENTS AND CONTROLS
Pic. 1
1. Pressure switch
2. On / Off button - red colour
3. Handle
4. Motor cover
5. Pump
6. Tank
7. Rubber feet
8. Tank drain tap
9. Tank pressure gauge
10. Air filter - metal
11. ‘Nitto style’ outlet socket fitting
12. Safety valve
PIC. 1
78
6
5
43
21
9
10
11
2
9
12
1

10
OPERATING INSTRUCTIONS
Unpacking
Carefully unpack your inflator. Dispose of all
packing material in an environmentally responsible
manner.
Assembly
Your inflator requires minor assembly before
initial operation. Check that you have all required
components required for assembly and initial use.
Rubber Stopper
To attach the rubber stoppers to the bracket
located on the bottom of the tank;
1. Undo the nut and remove the washer.
2. Push through the bracket and replace the
washer.
3. Tighten the nut, Pic. 2
Air Filter
The supplied air filter must be used.
Failure to do so may result in irreparable damage
and will void the warranty, Pic. 3
To install;
1. Carefully screw supplied air filter into the
threaded hole on the top of the pump head.
This only needs to be done up by hand. Do not
use tools to tighten air filter.
NOTE: Do not OVER TIGHTEN as this may
damage the air filter or cylinder head which will
NOT be covered under warranty.
PIC. 2
PIC. 3
WARNING
Do not attempt to operate this inflator until it
is fully assembled.
Damage caused due to incomplete assembly
will not be covered under warranty.
Ensure the inflator is disconnected from
the power supply before carrying out any
assembly, maintenance or adjustments on
the machine.

11
STARTING AND STOPPING
YOUR INFLATOR
Pic. 4
NOTE: Always ensure that you plug your inflator
into a standard 240V AC power point. Never use
an extension cord as this can lead to a voltage
drop which may cause power loss and over
heating. Use a longer air hose if you need to get
closer to your work area.
Always start and stop the inflator using the
ON/OFF button on the Pressure Switch (Pic. 1 Item 1
and 2 as well as Pic. 4). Damage caused by not using
this button will not be covered by warranty.
To turn your inflator ON;
Lift up the red ON / OFF button on top of the
pressure switch
To turn your inflator OFF;
Push down the red ON / OFF button on top of the
pressure switch
RUNNING IN YOUR
NEW INFLATOR
Your inflator does not require running in. Before
use ensure you have read and understood these
instructions.
Before use ensure this inflator is fully assembled
as per page 10.
PIC. 4
Push button
down for off
Lift button
up for on

12
USING THE INFLATOR
Before starting run through this simple list;
1. Fully assembled.
2. Drain tap – open and drain tank
3. Drain tap – close fully
4. Check power lead for any damage. If damaged
have replaced by an authorised service centre.
5. Plug inflator into a standard 240V 10Amp AC
power point and turn ON.
6. Lift the red button to turn ON, see page 11,
Pic.4.
7. Allow the inflator to fill the air tank.
8. Turn the inflator OFF.
9. Turn the power point OFF and disconnect the
power lead from the power point.
10. Connect your air hose and air tools.
11. Reconnect to the power lead to the power
point and turn ON.
12. Turn your inflator ON.
13. Once turned on and you begin using the
connected air tools the inflator will start and
stop without warning. This is controlled by the
pressure switch. These pressure settings are
factory set and should not be changed.
Pumping starts at (minimum) 85PSI and stops
at (maximum) 115PSI. Once the initial pump
up stage has finished you can use the inflator.
Remember air pressure is not regulated. If low
pressure is required buy a regulator.
TOOL CONFIGURATION
The configuration of tools and accessories can
be varied to suit your particular requirements.
A basic recommended set up is shown in Pic. 5
(accessories not included).
When you have finished using your
inflator follow these simple steps:
1. Turn your inflator OFF, using the ON/OFF
button.
2. Turn the power point OFF and disconnect the
power lead.
3. Disconnect your air tools and air hose.
4. Clean your air hose and air tools.
5. Store your air hose and air tools in a secure
well ventilated cabinet.
6. Slowly open the tank drain tap, see page 14.
This allows excess air and moisture, water, to
vent.
7. Leave the tank drain tap open. This allows any
moisture to drain while the inflator is stored.
PIC. 5

13
AIR OUTLET
Pic. 6
Note: This inflator has been supplied with no
adjustable regulator and gauge.
Different air tools require different operating
pressures. Always check with the tool
manufacturer if unsure.
This compressor only has 8Bar pressure. If you
require adjustable pressure you will need to buy a
regulator.
IMPORTANT
NOTE
This inflator has been supplied with no
adjustable regulator and gauge.
Outlet pressure is 8 Bar (115 PSI).
If you require a lower pressure for your air
tool please buy an adjustable regulator and
gauge from your stockist.
PIC. 6
PIC. 7
Tank
pressure
gauge
Pull to
check
operation
Nitto style
outlet
socket
SAFETY VALVE
Pic. 7
NOTE: When checking the safety valve ALWAYS
wear safety glasses.
To check the operation of the safety valve the
air tank will need to be full. Gently pull the ring
outwards. This should release air under pressure.
Release the ring and this should stop the air out
flow once the pressure has dropped.
If the safety valve does NOT work in this manner,
STOP the inflator immediately and have the
inflator checked / serviced by an authorised
service centre.

14
PIC. 9
DRAIN TAP
Pic. 9
After use open the drain tap to drain excess air
and any moisture. The excess air will also help
purge the moisture. Leave the drain tap open
when inflator is not in use, so any moisture can
continue to drain
To open the drain tap pull the lever down
to vertical.
To seal the drain tap push the lever up
to horizontal.
NOTE: Remember to seal the drain tap before
starting the compressor.
PIC. 8
AIR OUTLET
Pic. 8
This inflator is fitted with a ‘Nitto style’ air fitting.
To use:
1. Slide the outer collar down.
2. Push in the male fitting (not included).
3. Release the collar.
4. Fully and completely push the male fitting (not
included) into the female until it clicks.
Note: This inflator has a maximum pressure of
8 bar. Always regulate the air pressure to match
your air tool. Different air tools require different
operating pressures. Always check with the tool
manufacturer if unsure.
Drain Tap Sealed
OR
To close and seal push lever up Right or left
To open and drain pull lever down
Drain tap opened unsealed
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8
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8
MAINTENANCE
Daily: Before Use
1. Seal the tank drain tap,
see above, Pic. 9.
2. Check safety valve operation,
see page 13, Pic. 7.
After Use
1. Open the tank drain tap,
see above, Pic. 9.
2. Wipe down the inflator.
3. Store safely and securely.
IMPORTANT
NOTE
This inflator has a maximum pressure of
8 bar. Always regulate the air pressure to
match your air tool. Different air tools require
different operating pressures. Always check
with the tool manufacturer if unsure.

15
CLEANING
ENSURE the inflator is NOT running whilst
cleaning. To keep the inflator clean, always
wipe down after use. Wear eye protection when
cleaning. Only clean the inflator with a damp soft
cloth. NEVER use liquid or solvents of any type.
Ensure ventilation slots are kept clean and free
from dust/dirt build up.
REPAIRS
Repairs to your inflator should only be carried out
by an authorised service agent.
Call BLACKRIDGE for your closest centre, Aust.
Aust. 1300 660 457 N.Z. 0800 474 876.
TROUBLE SHOOTING
Inflator will not start
Check that you have plugged the power lead into a standard 240V 10Amp power point and turned the switch ON.
Check that you have turned the inflator ON/OFF switch ON.
The air tank may be full. Use your air tool and the inflator should start when the pressure decreases to 85PSI.
Inflator does not build up pressure
Check that the tank drain tap is sealed
Check that the air fitting is not leaking. If leaking replace.
Inflator smells like burnt oil
Using beyond the 50% duty cycle, allow to cool for 30 minutes before reusing this inflator.
Part Description SMG Part No.
17 Tank pressure
gauge 95 BRC95TPG
10 Rubber stopper
with bolt & nut 95 BRI40RS
11 Drain tap 95 BRC95DT
19 Nitto style socket
fitting (male) 95 BRI40NSF
5 & 6 Motor cover 95 BRI40MC
15 Safety valve 95 BRC95SPV
4 Handle grip 95 BRI40HG
3Airfilter 95 BRC95AF
8 Exhaust tube 95 BRI40ET
User replaceable parts listed below. All
other parts must be serviced/replaced by
an authorised service agent. 3
8
10
11
4
6
5
19
17
15

16
For any queries or assistance call Customer Service
AUST. 1300 660 457 NZ 0800 474 876
Hours of operation: Monday to Friday 8.30am - 5.30pm AEST
Do not return to place of purchase.
Keep your purchase receipt, this will be required
to make any claims under the 12 month warranty.
TECHNICAL INFORMATION
Specifications
Inflator BRI40
Voltage 240V AC ~ 50Hz
Motor 1 HP
Wattage 750W
Oil free
No Load Speed 2800 RPM
Free Air Delivery 40L per minute*
Tank Size 8L
*