Black Ridge BR500 User manual

MODEL NO. BR500 - PLU: 590729
1HP AIR
INFLATOR
L/MIN
FREE AIR DELIVERY
70
12MTH
WARRANTY
INSTRUCTION MANUAL
8L
TANK CAPACITY
115PSI
8 BAR PRESSURE
NO REGULATOR
1HP Direct drive motor
8 Litre tank size
Includes Nitto style fitting

2 BLACKRIDGE 1HP AIR INFLATOR BLACKRIDGE 1HP AIR INFLATOR 3
Dear Customer,
Thank you for purchasing this air inflator which has passed
through our extensive quality assurance processes. Every care
has been taken to ensure that it reaches you in perfect condition.
However, in the unlikely event that you should experience a
problem, or if you require any assistance please do not hesitate
to contact us on the number below:
If you have a problem, call customer service on the
number below.
Express Warranty Statement
You are not required to do anything to register your air inflator
purchase. Please attach the purchase receipt to this manual
and ensure both are kept safe. We hope you enjoy your new
air inflator, and if you have any problems call customer service
on the numbers below. Smart Marketing Group Pty Ltd (SMG)
warrants that this air inflator will be free from manufacturing
faults or defects for 12 months from the date of purchase,
providing original purchase receipt is kept and shown when
needed and is subject to the terms and conditions. For full
warranty details please see page 11.
What is covered
Manufacturing fault or defect.
How to claim under this warranty
Ensure you have the following: Original purchase
receipt, model of air inflator and serial number of
air inflator.
Call customer service, number below.
Discuss the issue.
Customer service will advise which authorised service
facility to take the air inflator to, provided the issue is
a warranty one.
Take air inflator to authorised service facility
for repair.
For service, spare parts or product information,
please contact:
SMART MARKETING GROUP PTY. LTD.
AUSTRALIA: 1300 660 457
NEW ZEALAND: 0800 474 876
TECHNICAL INFORMATION
70l PER MINUTE
FREE AIR DELIVERY (FAD)
BR500
AIR INFLATOR
240V AC ~50 Hz
VOLTAGE
ELECTRIC 1 HP
MOTOR
750 W
WATTAGE 2800 RPM NO LOAD SPEED
115 PSI (8 BAR)
MAX. TANK PRESSURE
115 PSI Adjustable
OUTLET PRESSURE
85 PSI
MOTOR / PUMP KICKS IN
8 l
TANK SIZE
50%
DUTY CYCLE
115 PSI
PRESSURE CYCLE STOPS
1
NUMBER OF OUTLETS
77DB@5M
NOISE RATING
NO REGULATOR
SUPPLIED

2 BLACKRIDGE 1HP AIR INFLATOR BLACKRIDGE 1HP AIR INFLATOR 3
KNOW YOUR
INFLATOR
MODEL NO. BR500
1HP AIR
INFLATOR
1. Carry Handle
2. On/Off Button (red colour)
3. Pressure Switch
4. Tank Pressure Gauge
5. Safety Valve
6. Rubber Stopper
7. Tank Drain Tap
8. Tank
9. Air Filter
10. Air outlet fitting Nitto style
5
7
1
3
4
6
9
8
5
1
2
2
10

4 BLACKRIDGE 1HP AIR INFLATOR BLACKRIDGE 1HP AIR INFLATOR 5
Before using the air inflator it should be carefully checked to determine that it will
operate properly and perform its intended function.
Check for the correct alignment of moving parts ensuring that they
do not bind.
Check for broken or missing parts.
The air inflator should be set up near to the user.
Check any other condition that may affect the operation of the
air inflator.
Before you use your air inflator, make sure that the mains voltage complies
with the specifications on the rating plate.
A guard or any other part of the air inflator that is damaged should be
properly repaired or replaced by an authorised service facility unless
otherwise indicated in this instruction manual.
Operating Instructions
1. PRE SETUP CHECKS
WARNING! ENSURE THE
AIR INFLATOR IS TURNED
OFF AND DISCONNECTED
FROM THE POWER SUPPLY
BEFORE PERFORMING
ANY OF THE FOLLOWING
OPERATIONS.
PIC. 1
2. ASSEMBLY
Unpacking
Carefully unpack your air inflator. This air inflator is bulky and heavy, two (2)
person lift may be required. Dispose of all packing material in an environmentally
responsible manner.
Rubber stopper
For this air inflator, the rubber stoppers are already assembled.
Handle
For this air inflator, the handle is already assembled.
Air Filter
Carefully screw supplied air filter into the threaded hole on the top of the pump
head. This only needs to be done up by hand. Pic. 1.

4 BLACKRIDGE 1HP AIR INFLATOR BLACKRIDGE 1HP AIR INFLATOR 5
To turn your air inflator ON
Lift up the red ON / OFF button on top of
the pressure switch. Pic 2.
To turn your air inflator OFF
Push down the red ON / OFF button on
top of the pressure switch. Pic 3.
PIC. 2 PIC. 3
3. YOU’RE IN CONTROL
ON OFF

6 BLACKRIDGE 1HP AIR INFLATOR BLACKRIDGE 1HP AIR INFLATOR 7
Running in your new air inflator
Your inflator does not require running in. Before use ensure you
have read and understood these instructions.
Before use ensure this air inflator is fully assembled.
Positioning your new air inflator
Always position air inflator on level ground.
Always position air inflator away from work area so
that the air inflator does not get covered in dust, water
or paint.
Adjusting the pressure
This air inflator does not come with any outlet pressure regulator,
this means you can not adjust the outlet pressure. The pressure
is 115PSI and will slowly drop as the air stored in the tank is
used.
Pumping starts at (minimum) 85PSI and stops at (maximum)
115PSI.
If you require adjustable pressure or a lower pressure than
115PSI then you will need to purchase a regulator with gauge.
When you’re finished
1. Turn your air inflator OFF, using the ON/OFF button.
2. Turn the power point OFF and disconnect the power lead.
3. Disconnect your air tools and air hose.
4. Clean your air hose and air tools.
5. Store your air hose and air tools in a secure well
ventilated cabinet.
6. Slowly open the tank drain tap. This allows excess air
and moisture, water, to vent.
7. Leave the tank drain tap open. This allows any moisture
to drain while the air inflator is stored.
WARNING! ALWAYS ENSURE THAT YOU PLUG
YOUR AIR INFLATOR INTO A STANDARD 240V
AC POWER POINT. NEVER USE AN EXTENSION
CORD, USE A LONGER AIR HOSE IF YOU NEED
TO GET CLOSER TO YOUR WORK AREA.
4. USING YOUR PRODUCT

6 BLACKRIDGE 1HP AIR INFLATOR BLACKRIDGE 1HP AIR INFLATOR 7
PIC. 4
Drain tap
After use, open the drain tap to drain excess air and any
moisture. The excess air will also help purge the moisture.
Leave the drain tap open when air inflator is not in use, so
any moisture can continue to drain.
To open the drain tap pull the lever down to vertical. Pic. 4.
To seal the drain tap push the lever up to horizontal. Pic. 5.
NOTE: Remember to seal the drain tap before starting the
air inflator.
5. MAINTENANCE
PIC. 5
Daily: before use After use After every 50 hours of use
1. Seal the tank drain tap. 1. Disconnect from main power. 1. Replace the air filter.
2. Check safety valve operation. 2. Open the tank drain tap.
3. Wipe down the air inflator.
4. Store safely and securely.
OPEN
CLOSED

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Safety valve
NOTE: When checking the safety valve ALWAYS wear safety
glasses.
To check the operation of the safety valve the air tank will need
to be full. Gently pull the ring outwards. This should release air
under pressure. Release the ring and this should stop the air
out flow immediately, once pressure decreases, Pic 7.
If the safety valve does NOT work in this manner, STOP the
air inflator immediately and have the air inflator checked /
serviced by an authorised service facility.
PIC. 7
Air fitting outlet
Note: This inflator has been supplied with no adjustable
regulator and gauge.
This inflator only has 115PSI pressure. If you require adjustable
pressure you will need to buy a regulator.
This air inflator is fitted with a ‘Nitto style’ (female) socket.
1. Slide the outer collar down.
2. Push in the ‘Nitto style’ male plug (not included).
3. Release the collar.
4. Fully and completely push the ‘Nitto style’ male plug
(not included) into the ‘Nitto style’ female socket
until it clicks.
Note: This inflator has a maximum pressure of 8 bar. Different
air tools require different operating pressures. Always check
with the tool manufacturer if unsure.
PIC. 6
PULL TO CHECK

8 BLACKRIDGE 1HP AIR INFLATOR BLACKRIDGE 1HP AIR INFLATOR 9
TROUBLESHOOTING
If your air inflator does not start
Check that you have plugged the power lead into a
standard 240V 10Amp power point and turned the
switch ON.
Check that you have turned on the air inflator by
lifting the ON/OFF button UP.
The air tank may be full. Use your air tool and the
air inflator should start when the pressure decreases
to 85PSI.
If your air inflator does not build up pressure
Check that the tank drain tap is sealed.
Air filter could dirty or blocked, replace air filter.
If your air inflator does not hold pressure
Check your hose and tool for leaks and
fix as appropriate.
Check that drain valve is sealed.
Check Nitto style fitting with soapy water mix and if
bubbles then call Smart Marketing Group for options.
If these tips do not work please have your unit
checked by an authorised service centre.
Call SMART MARKETING GROUP PTY. LTD.
for your closest centre:
AUSTRALIA: 1300 660 457
NEW ZEALAND: 0800 474 876

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Important
This air inflator is fitted with a sealed electrical connection plug
that is compatible with the mains power supply for Australia
/ New Zealand and meets the requirements of Australian
Standards. This air inflator must be connected to a supply
voltage that is equal to that stated on the rating label. If the
mains power connection plug or power cord becomes damaged
it must be replaced with a complete assembly that is identical to
the original, and this must be replaced by an authorised service
facility. Always follow the Australian / New Zealand requirements
for connection to the mains supply. If in doubt always consult a
qualified electrician.
Do not attempt to modify the air inflator, guards or the
supplied accessories in any way.
Domestic air inflators are designed for intermittent operation.
Ideally a 50% duty cycle. (Meaning: 30 seconds ON motor
pumping and 30 seconds OFF, motor not pumping). Simply
put, when the motor is pumping, the attached air tool can not
be used. Only use the attached air tool while the air inflator is
not pumping.
Stop using the attached tool as soon as the air inflator starts
pumping.
Fully assemble air inflator before use.
Never run this air inflator without the air filter and rubber
stopper(s) being correctly fitted.
Never use an extension cord with this air inflator always use a
longer air hose.
Never connect to a generator which does not produce
sufficient power, at least 3000W and has pure sine wave
power output.
Domestic air inflators are not designed for industrial /
commercial applications.
Domestic air inflators are not designed for continuous running.
Always follow duty cycle - 50%.
Avoid touching the pump area as it can become very hot and
may burn.
Ensure that the air inflator is disconnected from the mains
supply when not in use, before servicing, lubricating, making
changes and when changing attachments such as air hoses /
tools.
Always use the correct type of tool for the operation to be
carried out.
Never use the air inflator if any part of the unit is damaged.
Always have the air inflator serviced by an authorised service
facility.
Always wear safety eye, ear and respiratory protection when
operating the air inflator.
Allow the tank to completely fill before using the air inflator.
If the air inflator makes an unfamiliar sound or vibrates
excessively, switch the air inflator ‘OFF’ immediately and
disconnect from the mains power supply. Investigate the
possible cause or consult your authorised service facility.
Always move the air inflator using the handle.
Always use the air inflator on stable ground.
This air inflator is designed to compress normal air. Never use
to compress any other type(s) of gases.
Never direct the jet of air or other liquids / gases towards your
body, other persons or animals.
Never direct the jet of air or other liquids / gases towards this
air inflator.
This air inflator is not suitable for pharmaceutical, food or
sanitary purposes.
This air inflator is not to be used to for filling scuba or oxygen
air bottles or tanks.
Always follow the instructions relating to the tools attached to
this air inflator.
SPECIFIC SAFETY
INSTRUCTIONS
WARNING! DO NOT USE THE AIR INFLATOR IN
AREAS WHERE THERE IS A RISK OF EXPLOSION
OR FIRE FROM COMBUSTIBLE MATERIALS.
THE SPARKS GENERATED FROM CERTAIN
TOOLS ATTACHED TO AIR INFLATOR CAN
IGNITE COMBUSTIBLE MATERIALS AS WELL
AS FLAMMABLE LIQUIDS, PAINT, VARNISH,
PETROL, FLAMMABLE GASES AND DUST OF
AN EXPLOSIVE NATURE. AS A PRECAUTION IT
IS RECOMMENDED THAT YOU CONSULT AN
EXPERT ON A SUITABLE FIRE EXTINGUISHER
AND ITS USE.

10 BLACKRIDGE 1HP AIR INFLATOR BLACKRIDGE 1HP AIR INFLATOR 11
As soon as you have purchased the air inflator we recommend
that you check to make sure it is intact and that you read the
operating instructions carefully before using it. The purchase
receipt for this product is to be retained and must be presented
if making a claim under the terms of the Smart Marketing Group
(SMG) warranty. Bank account statements are not acceptable
for proof of purchase. No-hassle warranty & returns as we keep
your Club Plus purchases on file. Find out more at
www.supercheapauto.com.au
This warranty does not cover air inflators intended for hire or
use in commercial applications or in commercial premises. The
warranty will, under no circumstances extend to reimbursement
or payment of damages, whether direct, indirect or consequential.
The warranty is void if there is evidence the air inflators has been
modified or tampered with in any way or used with unauthorised
accessories without our consent.
SMG declines any responsibility or liability whatsoever arising
from misuse or abuse, negligent handling of the air inflator or if
the product has not been installed or failure to comply with the
relevant safety, operating, setting and maintenance instructions
(see further in this manual).
Any item sent freight collect for repair will be refused.
Warranty repairs are free of charge, provided the air inflator is
delivered to our service department or authorised service facility.
The air inflator will need to be returned, adequately protected in
a box. Transit damage is responsibility of the owner. Assistance
under the warranty will only be made available if the request
is made to our customer service team on the contact numbers
listed below and proof of purchase is provided.
This is a repair only warranty you will need to take the air inflator
to the authorised service facility after contacting our customer
service centre.
If the product includes various accessories or components,
only the defective accessory or component will be replaced or
repaired.
SMG reserves the right to replace defective parts of the
product with parts and components of similar quality, grade
and composition where an identical part or component is not
available.
Products presented for repair may be replaced by refurbished
products of the same type rather than being repaired.
Refurbished parts may be used to repair the products.
COMPLETE WARRANTY
STATEMENT
Damage caused by third party accessories is not covered under
this warranty.
Damage caused to attached equipment or third party accessories
will not be covered under this warranty.
Rust and corrosion are not covered under this warranty.
If a warranty fault is found the freight cost will be credited to
the owner. Blockages caused by spider webs, insects, dirt, or
accumulated dust is not covered by warranty. SMG reserves
the right to replace or repair the air inflator within the warranty
period. Parts found to be defective due to a manufacturing
default will be replaced free of charge.
In the event of SMG choosing to replace the air inflator, the
warranty will expire at the original date of purchase. If no
warranty fault is found the owner will be advised and the product
will be returned and any costs associated with the service will be
charged to the owner.
Our goods come with guarantees that cannot be excluded under
the Australian Consumer Law. You are entitled to a replacement
or refund for a major failure and for compensation for any other
reasonably foreseeable loss or damage. If the failure does not
amount to a major failure you are also entitled to have the failure
rectified in a reasonable time and goods can repaired or replaced
if the goods fail to be of acceptable quality and the failure does
not amount to a major failure. The benefits of this warranty are
in addition to any rights and remedies imposed by Australian
State and Federal legislation that cannot be excluded.
In Australia, this SMG warranty is in addition to the conditions
and guarantees which are mandatory as implied by the Trade
Practices Act 1974 and State and Territory legislation.
In New Zealand, this SMG warranty is in addition to the
conditions and guarantees which are mandatory as implied by
the New Zealand Consumer Guarantee Act 1993.
For service, spare parts or product information please contact
SMART MARKETING GROUP PTY. LTD.
Australia: 1300 660 457
New Zealand: 0800 474 876

12 BLACKRIDGE 1HP AIR INFLATOR BLACKRIDGE 1HP AIR INFLATOR 13
Lubrication of air inflator
This air inflator is OIL FREE. Therefore there is NO oil used for
lubrication.
Assembly
This air inflator MUST be fully assembled by you prior to use.
Failure to do so will result in the warranty being VOID. Failure to
fully assemble this air inflator may also result in personal injury.
Safety
Before attempting to operate this air inflator the following basic
safety precautions should be taken to reduce the risk of fire,
electric shock and personal injury. It is important to read the
instruction manual and to understand applications, limitations
and potential hazards associated with the air inflator. This air
inflator is not intended for use by persons (including children)
with reduced physical, sensory or mental capabilities, or lack
of experience and knowledge, unless they have been given
supervision or instruction concerning the use of the air inflator
by a person responsible for their safety.
Beware of children and pets
Children and pets should be kept out of the work area. Children
should not be allowed to touch or operate the air inflator, tools or
extension cords. This air inflator is not designed for use by young
children or infirm persons without supervision. The air inflator
and tools should be kept out of reach of children, preferably
stored or locked in a secure cabinet or room when not in use.
Work area
Work areas and benches should be kept tidy. Cluttered benches
and work areas can cause accidents. Floors should be kept clean
and free from rubbish. Special care should be taken when the
floor is slippery due to sawdust or wax. Always leave sufficient
distance, at least 5 metres between the air inflator and the
work area, especially when using tools designed for sanding or
spraying liquids.
GENERAL
SAFETY INSTRUCTIONS
Work environment
Do not expose your air inflator to rain, or use in damp or wet
conditions. Keep the work area well lit. Always ensure your air
inflator is level and stable. Using your air inflator on unlevel or
unstable ground may cause a lack of lubrication and the pump to
seize, this damage will not be covered under warranty.
Guard against electric shock
Avoid body contact with earthed or grounded surfaces (e.g. pipes
and refrigerators).
Do not force air inflators
The air inflator will do a better, safer job and give you much
better service life, if it’s used at the duty cycle for which it was
designed. The duty cycle will only take effect after the initial (1st
) tank fill for the day. This air inflators duty cycle is 50%. Duty
cycle is the proportion of time during which the air inflator is
operating compared with not operating. For example a 50% duty
cycle could mean after 30 seconds of operation, motor pumping,
the air inflator must be left for 30 seconds resting, motor not
pumping. When the motor is pumping the attached air tool can
not be used. Simple way to understand duty cycle is only use the
attached air tool while the air inflator is not pumping. Stop using
the attached tool as soon as the air inflator starts pumping.
Use the right tool
Select the right tool for the job. Do not use a tool for a job for
which it was not designed. Do not force a small air inflator to
do the job of a heavy–duty air compressor. Do not use the air
inflator for purposes not intended.
Do not abuse power cord
Never yank or pull on the power cord to disconnect it from the
mains supply socket. Never carry or pull your air inflator by its
power cord. Keep the power cord away from heat, oil, solvents
and sharp edges. Regularly check the plug and cord and if
damaged have it replaced by an authorised service facility.

12 BLACKRIDGE 1HP AIR INFLATOR BLACKRIDGE 1HP AIR INFLATOR 13
Extension cords and reels
This air inflator MUST be plugged directly into a 240V AC
wall socket. This air inflator is NOT designed to be run off an
extension cord/lead. If you need extra distance do NOT use an
extension cord, USE A LONGER AIR HOSE. The use of extension
cords may cause power voltage loss and will result in damage to
the motor. This will NOT be covered under warranty.
Secure the work piece
Whenever possible secure the work piece using clamps or a vice.
It is safer than using your hands or feet and leaves both hands
free to control the tool.
Hot components
Beware many of the components will get hot during use. Never
touch any of the metal pipes, pump or motor as these may burn.
Maintain your air inflator with care
Follow the instructions for changing accessories. Check the air
inflator power cord periodically and if damaged, have it replaced
by an authorised service facility. Keep handles clean, dry and
free from oil and grease. Ensure that ventilation slots are kept
clean and free from dust at all times. Blocked ventilation slots
or air filter can cause overheating and damage to the motor and
this will not be covered under warranty.
Disconnect air inflator
Ensure that the air inflator is disconnected from the mains
supply when not in use, before servicing, making adjustments or
when changing any accessories.
Remove adjusting keys and wrenches
Form the habit of always checking to see that any adjusting keys
or wrenches have been removed from the air inflator or attached
air tools before operating.
Avoid unintentional starting
Ensure that the on/off button is in the ‘OFF’ position before
plugging the air inflator into the mains supply.
Protect furnishings
If using the air inflator inside your house, protect furnishings and
floors with a suitable dust sheet.
Fire precautions
When using the air inflator inside your house or workshop
general fire precautions should be observed. As a precaution it is
recommended that an expert is consulted on obtaining and using
a suitable fire extinguisher.
Cleaning your air inflator
Always disconnect your air inflator from the mains power supply
before you commence cleaning. Always ensure that your air
inflator has cooled, about one (1) hour, before cleaning and
storing. When cleaning your air inflator use only a damp soft
cloth. NEVER use liquid or solvents of any type.

14 BLACKRIDGE 1HP AIR INFLATOR BLACKRIDGE 1HP AIR INFLATOR 15
PERSONAL SAFETY
Clothing
Do not wear loose clothing, jewellery or anything that could get
caught in moving machinery.
Hair
Long hair should be tied back or contained in a protective
covering.
Eye Protection
The use of safety goggles is highly recommended (normal
glasses are not sufficient for eye protection) when using an air
inflator. Prescription glasses do not have safety lenses.
Footwear
Where there is the risk of heavy objects or if there is a risk
of slipping on wet or slippery floors, suitable non–slip safety
footwear should be worn. Protect your feet from dropping
accidents.
Ear Protection
The use of ear protection is highly recommended when using air
inflators. The continual noise may damage your ears.
Respiratory Protection
When operating any machinery that creates dust, or when spray
painting, an approved dust / filter mask must be worn. When
machining concrete, man made fibres, especially MDF (Medium
Density Fibre board), the resin used in these materials can
be hazardous to your health. Use an approved face mask with
replaceable filter.
Do Not Over Reach
Do not over reach. Keep a proper footing and maintain your
balance at all times. Avoid using abnormal stances and awkward
body positions.
Stay Alert
Watch what you are doing, use common sense and never
operate an air inflator when you are under the influence, tired,
drinking alcohol, taking drugs or if taking medication that causes
drowsiness.

14 BLACKRIDGE 1HP AIR INFLATOR BLACKRIDGE 1HP AIR INFLATOR 15
PARTS DIAGRAM
1
2
8
3
7
5
4
6
No. Description Qty Part No.
1 Air Filter 1 95 BRAF
2 Rubber Handle Grip 1 95 BRTHG
3 Exhaust Tube 1 95 BRETS
4 Outlet Fitting 1 95 BROFN
5 Pressure Gauge - Tank 1 95 BRPG
6 Safety Valve 1 95 BRSPV
7 Cushion Foot 1 95 BRCF
8 Drain Tap 1 95 BRDT

04066 02/20
For service, spare parts or product information, please contact:
SMART MARKETING GROUP PTY. LTD.
AUSTRALIA: 1300 660 457
NEW ZEALAND: 0800 474 876
MODEL NO. BR500 - PLU: 590729
1HP AIR
INFLATOR