blackburn TBM58PCTS-LI User manual

Operating Instructions
FOR TBM58PCTS-LI
HYDRAULIC CUTTING TOOL
TA04745 A Page 1 of 8
Page
1.0 GENERAL INFORMATION......................................................... 2
1.1 Safety Rules........................................................................... 2
1.2 Features................................................................................. 2
1.3 Specifications......................................................................... 2
2.0 Parts & Accessories .................................................................. 3
2.1 Hydraulic Cutting Tool ............................................................ 3
2.2 Battery. .................................................................................. 3
2.3 Charger.................................................................................. 3
2.4 Carrying Case ........................................................................ 3
3.0 Operating Instructions .............................................................. 4
3.1 Charging the Battery. ............................................................. 4
3.2 Attaching & Detaching the Battery.......................................... 4
3.3 Cutting Cycles........................................................................ 4
Page
3.4 Switch Operations.................................................................. 4
3.5 Cutting Operation................................................................... 5
3.6 Maintenance & Operation....................................................... 5
3.7 Trouble Shooting.................................................................... 5
4.0 Important Operation Precautions ............................................ 6
4.1 Precautions for the Cutting Tool ............................................. 6
4.2 Precautions for the Battery. .................................................... 6
4.3 Precautions for the Charger.................................................... 6
5.0 Parts Breakdown....................................................................... 7
5.1 Parts Diagram ........................................................................ 7
5.2 Parts List................................................................................ 8
Table of Contents

IMPORTANT: Read and understand all of the
instructions and safety information in this manual
before operating or servicing this tool.
1.0 GENERAL INFORMATION
SAFETY RULES
1.1
1. BE FAMILIAR WITH YOUR TOOL.
Read the instruction manual. Become aware of its proper
usage as well as the potential hazards.
2. KEEP WORK AREA CLEAN AND WELL LIGHTED.
Poor lighting and cluttered areas invite accidents.
3. USE SAFETY GLASSES.
4. MAINTAIN TOOL WITH CARE.
Keep tool in good condition at all times. Keep it clean for
best and safest performance.
5. DON'T OVER-REACH.
Keep proper footing and balance at all times.
6. NEVER ATTEMPT TO CUT A "HOT" LINE.
Never assume the power is OFF! Determine beforehand if
any electrical hazards could exist when making a cut to a
line or wire.
7. KEEP FINGERS AND OTHER BODY PARTS AWAY
FROM CUTTING BLADES & MOVING PARTS.
WARNING
Tools are NOT insulated for use on or near
energized conductors. Use of these tools
near energized conductors may lead to
electrical shock, causing severe injury or
death. DO NOT use these tools near
energized conductors without adequately
insulating operator and surroundings.
WARNING
Pinch point hazard. Cutting Blades at high
force can cause severe personal injury. Keep
all body parts away from moving parts of the
tool during operation.
FEATURES1.2
•Fully automatic, self-contained power tool.
•Removable battery cartridge - simply change the
cartridge for continuous use.
•One handed operation - control ram advancement
and retraction with one hand.
•Two stage rapid advance ram.
•Overload bypass protection.
SPECIFICATIONS
HYDRAULIC CUTTING TOOL:
TBM58PCTS-LI
Drive Unit: 1 4.4V DC Motor
Dimensions: 17.5”L x 2.5”W x 13”H
Weight: 14.6 lbs. with battery
Capacities: Wire Rope 3/4“
Rebar 5/8”
Ground Rod 5/8“
ACSR 1-1/2”
Cu/AL Cable 1-1/2“
Jaw Opening: 1.65”
BATTERY:
144-BAT-LI
Battery Type: Sealed Lithium Ion
Voltage:
14.4V DC
Dimensions: 4.2”L x 3.3W x 2.6H
Capacities: 3.0Ah
Weight: 1.2 lbs.
Charging time: 25 min. 80% Capacity
45 min. 100% Capacity
CHARGER:
144-CHR-LI
Input Voltage: 120 - 240 V AC Single Phase
Dimensions:
9”L x 5.7W x 3.2H
Weight: 3.5 lbs.
1.3
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HYDRAULIC CUTTING TOOL
2.1
(TBM58PCTS-LI)
Moving Blade
Release Pin
Hanging Strap
LED Indicator
Hanging
Strap
Advance Trigger
Trigger Lock
Cutting Head
Release Button
Air Vent
Contact Cover
Air Vent
Release
Button
Contacts
BATTERY
(
144-BAT-LI
)
2.2
CHARGER
(
144-CHR-LI
)
2.3
LED Lamp Contacts
Air Vent
Power Cord Inlet Power Cord
CARRYING CASE
2.4
2.0 PARTS AND ACCESSORIES

TA04745 A Page 4 of 8
CHARGING THE BATTERY
3.1
LED Lamp
Battery
Power Cord
Charger
1. Connect the power cord to the Charger 144-CHR-LI and to an AC
outlet. The LED Lamp blinks in Red [STAND BY]
NOTE: The rated input voltage for this unit is 100V-240V. Use of
voltages over 260V will result in damage to the charger.
2. Insert the Battery rmly into the charger.
The LED Lamp lights in green [CHARGING].
NOTE: Do not short-circuit the Charger by placing foreign materials
in the contacts on Charger, as this will damage the Charger.
3. Charging takes approximately 25 minutes (80% capacity) and
45 minutes (100% capacity).
When charging is nished, the LED Lamp lights in orange
[COMPLETION].
NOTE: If the LED Lamp displays solid red [HIGH TEMPERATURE],
remove the Battery from the Charger and allow it to cool down
before trying to charge it again.
4. When the battery will no longer charge or hold a charge, the LED
Lamp blinks quickly in red [IMPOSSIBLE TO CHARGE].
5. When the charger is out of order, the LED Lamp does not light up
even if AC power is supplied.
NOTE: Do not power the Charger with a portable generator.
ATTACHING & DETACHING THE BATTERY PACK
3.2
1. To attach the Battery, slide it into the base of the Tool
until it stops and the Latches engage.
2. After inserting the Battery, check that it is securely in
place by pulling it gently without pressing the Latches.
3. To detach the Battery, pull out the Battery while pressing
the Latches.
Tool
Slide in
Pull Out
Battery
Latches
(both sides)
CUTTING CYCLES
3.3
This guide indicates the number of cutting cycles that the
TBM58PCTS-LI can be expected to perform when the battery
is fully charged. These gures are approximate and will vary
according to the charging and other operating conditions,
such as temperature, humidity, and battery condition.
MATERIAL
AVERAGE CUTS
PER CHARGE
144-BAT-LI
3/4” Wire Rope 100
5/8” Rebar and Ground Rod 75
3/4” ACSR 75
3.0 OPERATING INSTRUCTIONS
SWITCH OPERATIONS
3.4
1. The blade advances when the Trigger is depressed and
stops when the Trigger is released. To access the Trigger,
swing the Trigger Lock upward. When not in use, lower
the Trigger Lock to prevent inadvertent tool actuation.
2. To retract the blade, depress
the Release Button. The
blade continues to
retract while the
Release Button is
depressed.
Trigger
Trigger Lock
Release Button

TA04745 A Page 5 of 8
Incorrect
Position
Correct Position
90°
90°
CUTTING OPERATION
3.5
1. Retract the Moving Blade fully by depressing the release button.
2. Make sure the material being cut is within the specied capacity of
the tool.
3. Insert the material between the Cutter Head and Moving Blade. The
Cutting Head can be opened to insert the material by removing the
Cutting Head Latch Pin and pivoting the Cutting Head open (A).
4. Close the Cutting Head and insert the Cutting Head Latch Pin
securely. Always check the cutting head latch for proper engagement
before continuing with the cut (A & C).
WARNING
Failure to secure the cutting head latch can
result in severe tool damage and personal injury.
5. Check the material for proper alignment to the Cutting Blades.
It should be at a 90° angle to the blades. Any other angle will cause
the blades to spread apart and possibly break (B, C & D).
6. Advance the Moving Blade by depressing the trigger. Continue until
the material is cut and the tool has bypassed, indicated by a series of
clicks followed by a release in pressure. The LED indicator on either
side of the tool will show GREEN when a complete cut is made and
the tool has bypassed. A RED indicator light will show if the cut is
incomplete due to early release of the trigger or a low battery. An
ORANGE indicator will show if the battery is getting low but the cut
is complete.
7. Press the release button and retract the Moving Blade.
Cutting Head Latch
Pin Secured
Cutting
Head Latch
Cutting Head
Latch Pin
Open Close
Cutting
Head
A
WARNING
Pinch point hazard. Cutting Blades at high
force can cause severe personal injury. Keep
all body parts away from moving parts of the
tool during operation.
90°
90°
B
C
D
MAINTENANCE & INSPECTION
3.6
1. Very little maintenance is required to ensure that the tool is kept in good working condition.
2. To ensure smooth operation and prevent rust, store the tool in a cool dry area. Ensure that moving parts are lubricated regularly.
3. When the plastic housing becomes dirty, clean it with a soft soaped cloth.
4. Dust, sand, and dirt are a danger for any hydraulic device. After each use, the tool should be wiped with a clean cloth taking care
to remove any residue, especially close to the movable parts.
5. If the tool is maintained regularly, it should provide you with trouble free service.
NOTE: Always remove the battery pack from the unit before replacing parts or maintenance.
TROUBLE SHOOTING
3.7
Problem Cause Solution
Charger LED lamp indicates stand by while battery
is inserted.
There is dust or foreign objects lodged at
the battery contacts. Remove foreign objects.
The charger LED lamp indicates high or low
temperatures. The battery is too hot or cold. Allow the cartridge to reach room temperature
before continuing.
The motor does not operate at all.
The battery is not charged. Charge the battery.
There is dust or foreign objects lodged at
the battery contacts. Remove foreign objects.
The switch is misaligned. Check to see if switch is aligned with trigger,
consult tool service.
The motor runs but blade will not advance, or blade
advances but will not build pressure.
Consult tool service.
Air in hydraulic system.
Insufcient hydraulic oil.
Hold the tool with head towards the oor to
allow air to rise towards top of oil bladder.
Defective hydraulic circuit. Consult tool service.
The blade will not retract
Tool did not complete a full cycle and
bypass.
Depress trigger and allow tool to reach full
pressure and bypass, then depress release
button to retract the ram.
The material is jammed in cutting blades. Depress and hold release button while prying
cutting blades apart.
The release button is bent or misaligned. Consult tool service.

TA04745 A Page 6 of 8
4.0 IMPORTANT OPERATING PRECAUTIONS
WARRANTY: Thomas & Betts sells this product with the understanding that the user will perform all necessary tests to determine
the suitability of this product for the user's intended application. Thomas & Betts warrants that this product will be free from
defects in materials and workmanship for the period stated on the enclosed warranty card. Upon prompt notication of any
warranted defect, Thomas & Betts will, at its option, repair or replace the defective product. Misuse, misapplication or
modication of Thomas & Betts products immediately voids all warranties.
Limitations and Exclusions: THE ABOVE WARRANTY IS THE SOLE WARRANTY CONCERNING THIS PRODUCT, AND IS IN
LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE SPECIFICALLY
DISCLAIMED. LIABILITY FOR BREACH OF THE ABOVE WARRANTY IS LIMITED TO COST OF REPAIR OR
REPLACEMENT OF THE PRODUCT, AND UNDER NO CIRCUMSTANCES WILL THOMAS & BETTS BE LIABLE FOR ANY
INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES.
4.1 PRECAUTIONS FOR CUTTING TOOL
1. Select the appropriate materials to be cut.
WARNING
Cutting materials other than those specied will result
in severe tool damage and may cause personal injury.
2. Always cut the material at 90° to the blade. Trying to cut
at any other angle will cause the blades to spread apart
and possibly break.
3. Always point the tool away from other people.
4. If the tool is stored for an extended period at a
temperature of less than 25º F (-5º C), the tool should be
allowed to return to room temperature to ensure smooth
operation. Use the tool only after it has been at room
temperature for 1 hour.
5. Do not drop the tool. Dropping the tool may damage the
hydraulic circuit and cause malfunctions.
6. Keep the head and ram clean and free of debris. Solvents
can be used to clean the head but should not be used on
the plastic body. Use soap & water to clean the body.
PRECAUTIONS FOR THE BATTERY PACK
4.2
1. Do not short circuit the contacts or expose the battery to
water, oil or solvents.
2. Do not disassemble or attempt to repair the battery or
dispose of in a re.
3. Do not drop or otherwise abuse the battery.
4. Do not leave the battery in locations where it will be
exposed to a temperature greater than 104 degrees F (40
degrees C) for an extended period.
5. The battery has a limited life. When the capacity
becomes about 1/2 that of the original capacity, the
battery should be replaced.
6. If the battery is stored without being charged, natural
drainage will cause the power to be reduced. The battery
should be charged every 3 months if not in use regularly.
PRECAUTIONS FOR THE CHARGER
4.3
1. The LED lamp lights up green and remains lit when the
unit starts charging a battery. The indicator turns orange
when charging is completed.
2. This unit is for charging battery 144-BAT-LI only. Do not
use the charger for any other devices.
3. Allow battery cartridges to cool before charging. Allow at
least 15 minutes between charges when charging several
batteries in succession.
4. Charge batteries at an ambient temperature of 50-95
degrees F (10-35 degrees C). Charging time is
approximately 25 minutes for 80% capacity and 45
minutes for 100% capacity.
5. Never short circuit the output contacts.
6. Do not expose the charger to water, oil or solvents.
7. Do not disassemble, modify, drop or otherwise abuse
the charger.

TBM58PCTS-LI PARTS DIAGRAM
5.1
5.0 PARTS BREAKDOWN
TA04745 A Page 7 of 8

TA04745 A Page 8 of 8
TBM58PCTS-LI PARTS LIST
5.2
Thomas & Betts Corporation
Memphis, Tennessee
www.tnb.com
© 2013 Thomas & Betts. All Rights Reserved.
NO. DESCRIPTION CODE QTY NO. DESCRIPTION CODE QTY
M4 X 20 Screw 558-01
551-01
8 58 Spring (590) R150-23 1
Housing (R) 1 59 PS-20 Pent Seal R150-24 1
M3 x 6 Screw R150-2
R551-02
1 60 PS-20 Back-Up Ring (B.C.) 35-18 1
Top Cover 1 61 Pump Piston (1) R150-25 1
Switch Unit 551-10 1 62 P-5 O-Ring 5N-35 1
Circuit Board 558-06 1 63 Pump Piston (2) 150GM-01 1
LED Harness 558-05 1 64 P-3 O-Ring 16-36 1
Strap 558-07 1 65 Release Valve Stem ROB-135 1
Release Knob 551-03 1 66 Spring (678) 558-17 1
Spring (679) 551-04 1 67 Spring (66) 85-40 1
3 x 16 Parallel Pin 558-09 2 68 9/32” Ball 16-40 2
Switch Knob 558-10 1 69 Spring (67) 85-39 2
Spring (599) R150-09
R551-05
1 70 Valve Screw (10) 410-44 2
Housing (L) 1 71 P-31 O-Ring 38-10 1
Power Unit 558-12 1 72 P-31 Back-Up Ring (B.C.) 22-28 1
M4 x 14 Screw (Ni) ROB-128B 4 73 Ram 440-03 1
Spring (598) R150-13 1 74 Blade Screw 40-40 1
Push Pin R150-14 1 75 Ram Spring (572) R40-12 1
Release Lever 551-06 1 76 M5 Lock Washer 410-09 1
4 x 16 Dowel Pin (G) 24-01 1 77 Stopper Screw 40A-02 1
Reservoir Cap 410-55 1 78 Body Head 400-34 1
Magnet ROB-25 1 79 2 x 12 Drive Pin (AW) 40-21 1
Oil Reservoir (40) 551-07 1 80 Pin (208) P60-08 1
G-30 O-Ring 75-26 1 81 CE-10 Snap Ring 40-16 2
M3 x 16 Screw R150-16 2 82 Lock Pin Assembly P60-07 1
Value Block R150-17 1 83 Blade 40-14 1
Spring (371) 51-71 1 84 Head Shear (H.A.) 440-03H 1
3/16” Ball 16-49 3 85 M10 Hex Nut 40-31 8
SI-20 Ring 410-74 1 86 M10 Lock Washer 40-32 8
Filter Screen 410-73 1 87 Stud Bolt (33) P60-05 4
Strainer R150-18 1 88 Guide Piece (2) 400-31 1
Valve Cartridge R150-19C 1 89 Guide Piece (1) 400-32 1
S-8 O-Ring R510A-08 1
P-7 O-Ring 16-60 1
M4 x 4 Screw (F.P.) 85-47 3
SEPN4 Retainer R150-21 1
Plug 51-21 1
P-4 Back-Up Ring (B.C.) 410-47 1
P-4 O-Ring 410-48 1
Spring (341) 51-20 1
7/32” Ball 16-26 1
1/8” Ball 40-20 2
M5 X 5 Screw (F.P.) 510A-05 2
5/32” Ball 22-21 2
Body 540-01 1
3 x 8 Dowel Pin (D) 610F-11 1
PS-8 Pent Seal 16-44 1
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
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56
57 P-8 Back-Up Ring (B.C.) 85-33 1