BlackJack SolderWerks BK8000 User manual

INSTRUCTION MANUAL
BK8000
Dual Port Lead-Free
Repairing System
TABLE OF CONTENTS
Product Description ……………………………………………… 3
Specifications ……………………………………………………... 4
Safety Precautions …………………………………………….… 5
Initial Setup ……………………………….…… 6
Control Panel Guide …………………………………..………… 7
Operating Guidelines ………………………………..….. 8—24
Basic Troubleshooting Guide ……………………… 25— 27

SOLDERING IRON Holder assembly
3
27
Case 3: The Suction Vacuum cap is connected to the Smoke Absorber
Terminal or Vacuum cap instead of the Wire mesh cap.
SOLUTION:
Change the cap to the Wire mesh cap. This allows more air to pass through the
system. Make sure as well that the vacuum tube of the soldering iron or
desoldering gun is not connected.
Case 4: The Wire mesh cap is connected but airflow level is still low.
SOLUTION:
Check the filter pad inside for dirt that can block the air passage. Clean or
replace if necessary.
ADDITIONAL SOLUTION: Check for any tangles in the tube of the hot air
gun that can cause the air blockage.
PROBLEM 8: UNIT SHOWS UNCONVENTIONAL BEHAVIOR
Description: Unit operates erratically.
SOLUTION1: Try to switch OFF the device and switch ON again. Unplug the
system from the main power source and plug in again when necessary
SOLUTION2: Restore unit to default factory setting. switch off/on the unit
while holding the hot-air temperature down button until the banner finishes
scrolling, the unit would revert to its default factory setting.
OTHER PROBLEMS NOT MENTIONED:
Contact the vendor.
TROUBLESHOOTING GUIDELINES

26
PROBLEM 6: SOLDERING IRON TEMPERATURE DISPLAY PANEL
SHOWS “PLUG” CHARACTERS
Case 1: The system shows “PLUG” from the soldering iron temperature
display panel .
SOLUTION 1: Check if the soldering iron connection assembly is properly
connected and secured to the receptacle on the control panel.
SOLUTION 2: Make sure the soldering iron tip is properly inserted and
secured inside the handle. Loose contacts between the tip and handle can also
cause this error message.
PROBLEM 7: AIR PRESSURE LEVEL IS SIGNIFICANTLY LOW NO
MATTER HOW HIGH THE AIRFLOW LEVEL IS CALIBRATED
Case 1: Check the mains voltage (AC power source). If the voltage level falls
significantly low, about 15-20% lower than the standard, there will also be a
noticeable drop in the air pressure level.
SOLUTION:
Please refer to your local power service provider.
Case 2: The microcontroller might have detected the operating frequency
incorrectly. The user will notice that airflow level is weaker with reference to the
airflow gauge compared with the displayed value.
SOLUTION:
Turn off the unit and on again to let the device re-detect the proper operating
frequency
TROUBLESHOOTING GUIDELINES
3
The BK8000 dual port Lead-Free Repairing System is a reworking
equipment that has a Hot Air Gun, Soldering Iron, Smoke Absorber, and
Desoldering Gun in one system.
The dual port system allows simultaneous use of the desoldering
gun and soldering iron.
The nozzle is has air spreader technology to disperse heat and air
evenly greatly enhancing the heat output for more effective reflows.
When paired with our fourth generation BGA nozzle technology,
reworking larger BGAs (CPUs GPUs) will be even more efficient and
repeatable.
The Hot air gun is equipped with our BlackJack SolderWerks Hot
-air triple protection system, which provides (1) System cool-
down, (2) Auto System Sleep, and (3) Overheat Protect. The
System cool-down feature removes the residual heat from nozzle
when the Hot-air function is switched off, this will let the nozzle cool
down more rapidly and pro-long the life of the heating element. The
Auto System Sleep feature puts hot-air gun in sleep mode when
the hot-air gun has been left unattended. The Overheat Protect
feature effectively shuts off power to the heater when an overheat
in the handle has been detected.
It has several advanced features such as solder iron and
desoldering gun digital calibration, configurable auto sleep for the hot-
air gun, soldering iron and desoldering gun.
There is an automated function that allow the programming of a 5
segment reworking profile for automated and consistent reflows.
Finally, the unique, innovative design with digital control panel and
display provides precision, safety, and ease of use to match all
reworking requirements.
PRODUCT DESCRIPTION

4
MAIN STATION
Power Input : available in 110V / 220V
Station Dimensions: 188(w) x 126(h) x 250(d) mm
Weight: 5.6Kg
SOLDERING IRON
Power Consumption: 70W
Temperature Range: 200°C - 480°C
Heating Element: Ceramic Heater
Output Voltage: 24V
HOT AIR GUN
Power Consumption: 500W
Temperature Range: 100°C - 480°C
Heating Element Metal Heating Core
Pump/Motor Type: Diaphragm Pump
Air Capacity: 23 l /min (max)
DESOLDERING GUN
Temperature Range: 200°C - 480°C
Heating Element: Ceramic Heater
Output Voltage: 24V
Specifications are subject to change without prior notice.
SPECIFICATIONS
25
PROBLEM 1: THE UNIT HAS NO POWER
1. Check if the unit is switched ON.
2. Check the fuse. Replace with the same type if fuse is blown.
3. Check the power cord and make sure there are no disconnections.
4. Verify that the unit is properly connected to the power source.
PROBLEM 2: HOT-AIR GUN TEMPERATURE DISPLAY IS
ALWAYS ABOVE 500oC
Description: Constant display of above 500oC temperature from the panel
then displays an “Err1” on the panel after a few minutes.
SOLUTION:
The thermal sensor may be broken and needs to be replaced.
PROBLEM 3: HOT-AIR GUN ACTUAL AIR TEMPERATURE IS NOT
INCREASING
Description: Actual temperature reading is not increasing or decreasing
based on desired level.
SOLUTION:
The heating element may be broken or is at the end of its life and needs to be
replaced.
PROBLEM 4: THE UNIT IS VIBRATING TOO MUCH
SOLUTION: Check if the 4 screws that hold the pump in place are properly
and tightly connected. Unplug the system from the main power source before
opening the case to check inside the station.
PROBLEM 5: THE UNIT IS VERY NOISY
SOLUTION:
Make sure the screw at the center of the base of the main unit has been
removed. This holds the pump in place during transportation and needs to be
removed before using the equipment.
TROUBLESHOOTING GUIDELINES

24
Changing nozzle:
● Unscrew the securing lock and pull out the heater external housing
together with the securing lock, Nozzle can now be changed. Re-
secure nozzle by tighten the securing lock on its receptacle.
Changing Filter pad and Filter Spring:
● Unlock the filter dock by toggling the filter dock locking mechanism.
The filter dock would push out to allow easy extraction of the filter
barrel assembly which houses the filter pad, filter spring and filter
barrel cap.
After extracting the Filter Barrel
Assembly we can now take out
the filter spring or the filter
pads for cleaning or replace-
ment.
Re-assemble Filter Barrel as-
sembly attach spring filter to
the filter barrel cap and place
back to the de-soldering gun
body.
Push the Filter dock back in
place a “click” sound would
signify that the filter dock is
properly secured.
Filter dock lock-
ing mechanism
F i l t e r Filter Barrel Assembly
Filter Dock
OPERATING GUIDELINES
5
CAUTION: Improper usage can cause serious injury to personnel
and/or damage to equipment. For your own safety, please observe
the ff. precautions.
● Check each component after opening the package to make sure
everything is in good condition. If there are any suspected damage,
do not use the item and report the issue to your vendor.
● Turn OFF the main power switch and unplug the device when
moving the device from one location to another.
● Do not strike or subject the main unit to physical shock. Use
carefully to avoid injury and damage to any part.
● Handle with care.
- Never drop or sharply jolt the unit.
- Contains delicate parts that may break if the unit is dropped.
● Make sure the equipment is always grounded. Always connect
power to a grounded receptacle.
● Temperature may reach as high as 480°C when switched ON.
- Do not use the device near flammable gases, paper and other
flammable materials.
- Do not touch heated parts, which can cause severe burns.
- Do not touch metallic parts near the tip.
● Disconnect the plug from the power source if the unit will not be
used for a long period.
- Turn off power during breaks, if possible.
● Use only genuine replacement parts.
- Turn off power and let the unit cool before replacing parts.
● The unit may produce a small amount of smoke and unusual odor
during initial usage. This is normal and should not yield any
negative result when reworking.
● Soldering process produces smoke — use on well ventilated place.
● Do not alter the unit, specifically the internal circuitry, in any
manner.
SAFETY PRECAUTIONS

6
A. Main Station
As soon as the equipment has been removed from the package,
REMOVE THE SCREW located at the center of the bottom of the
main unit. This screw holds the pump in place during transportation.
B. Soldering Iron
1. See instructions on 2663B soldering iron holder assembly guide
on page 10.
2. Connect the soldering iron cord assembly to the soldering iron
output terminal found at the lower middle portion of the main
unit.
3. Place the soldering iron to the soldering iron stand.
C. Smoke Absorber
1. Attach the smoke absorbing tube to the suction vacuum cap.
Make sure the cord connections are free from tangles.
D. Hot Air Gun
The Hot Air Gun holder was installed on the station upside down for
packaging purpose. To set up the Hot Air Gun holder:
1. Loosen the two screws that secure the holder to the station.
2. Turn the holder right side up.
3. Re-fasten the two screws.
4. Place the hot air gun onto the holder in preparation for usage.
E. Desoldering Gun
1. Connect the cord of the desoldering gun to the desoldering gun
terminal .
2. Connect the vacuum tube to the suction vacuum cap.
3. Place the desoldering gun onto the holder in preparation for
usage.
WARNING: Failure to remove the screw before using the
equipment can cause damage to the system.
Initial Setup
23
4. Inside the pipe, the quartz glass and heat insulation are installed.
Loosen the cable and take out the heating element.
5. Insert new heating element and reconnect the terminal. Be careful
not to rub Heating Element wire.
6. Reconnect the ground wire after replacing the element.
7. Assemble the handle again.
Soldering Iron Error Messages
1. Soldering Iron connection assembly is not connected or not
properly connected to the receptacle on the control panel.
2. Soldering iron tip is damaged and needs to be replaced. The
device will display “PLUG”.
3. Indicating a problem with the contacts of the soldering iron
or the tip.
De-Soldering Gun
1. Before usage dampen the filter pads with a little bit of water to allow
efficient air passage and filter action, re-dampen pads frequently for
maximum efficiency.
2. Routinely clean Spring Filter, and replace filter pads when they are dirty or
clogged .
3. The solder pathway can be cleaned using the provided Nozzle cleaning pin,
use the cleaning pin when pathway seems clogged.
De-Soldering Gun Disassembled illustration:
Filter barrel
S p r i n g
Filter Barrel
Filter Pads
F i l t e r
De-soldering Gun
Heating
N o z -
Securing
Heater ex-
ternal hous-
OPERATING GUIDELINES

22
Part No. Description
10094 Hot air gun heating element
30106S Plastic handle of hot air gun
S009 Hot air gun complete handle
20962 Hot air gun metal pipe
B012 Soldering Iron complete handle
C006A Desoldering gun heating element
3072D Plastic handle of desoldering gun
B1003A Desoldering gun complete handle
Spare Parts Guide
Blower/Vacuum Air Terminal Filters
Filters should be cleaned and replaced regularly to avoid dirt which can clog the
air passage. More importantly, this will also effectively clean the toxic fumes
produced during soldering process.
Soldering Iron Tip
Always keep the solder-plated section of the tip/nozzle coated with a small
amount of solder. Oxide coating on the tip of the nozzle reduces its heat
conductivity. Coating the tip with a small amount of fresh solder ensures
maximum heat conductivity is obtained.
Replacing the Soldering Iron tip
1. Always turn OFF main power switch when removing or inserting a tip.
2. If the tip is hot, use the heat resistant pad to pull it out.
3. Insert the new tip fully into the handle. If the tip is not fully inserted (or if
the tip is damaged), the device will display “PLUG”. Indicating a problem
with the contacts of the soldering iron or the tip.
Replacing the heating element of the Hot Air Gun
The heating element is found in the middle part of the hot air gun. The
normal life of a heating element is 1 year under normal operating conditions.
Steps:
1. Loosen the 3 screws that secure the handle.
2. Slide off the plastic tube.
3. Disconnect the ground wire sleeve.
OPERATING GUIDELINES
7
LEGEND:
1 — Airflow Gauge
2 — Hot Air Gun Temperature Adjustment Buttons
3 — Hot Air Gun Airflow Adjustment Buttons
4 — Soldering Iron Temperature Control Buttons
5 — Desoldering Gun Temperature Control Buttons
6 — Hot Air Gun Output Terminal
7 — Smoke Absorber Terminal or Vacuum Cap
8 — Desoldering Gun Receptacle
9 — Soldering Iron Receptacle
10 — Main Power Switch
11 — Desoldering Gun Temperature Display
12 — Desoldering Gun Function Activation Switch
13 — Soldering Iron Temperature Display
14 — Soldering Iron Function Switch
15 — Smoke Absorber Function Switch
16 — Hot Air Gun Air flow Display / Automate Display
17 — Hot Air Gun Automate Function Selector
18 — Hot Air Gun Temperature Display /Automate Display
19 — Hot Air Gun Function Switch
1
2
3
4
6 7 8 9 10
16
5
14
17
18 19
13
15
12
11
CONTROL PANEL GUIDE

8
IMPORTANT REMINDERS:
1. Make sure the equipment is placed on a flat stable surface
and all the heat-generating components placed on their
respective holders or stands.
2. Ensure all function switches are OFF prior to reworking.
3. Ensure all terminal connections are properly secured.
IMPORTANT: Please refer to the CONTROL PANEL GUIDE page
for buttons and display panel directory.
A. INITIAL PROCEDURES
1. Plug the device to the main power source using the power cord
provided in the package.
2. With all function switches deactivated and all terminal connections
properly secured, switch ON the device by activating the main
power switch (“10” from the control panel).
3. The display panels, will temporarily show the product name “ESD
SAFE” and then display “OFF”. The system will remain at this state
until the user activates a function.
B. HOT AIR GUN
1. Follow the initial procedures above, “A. INITIAL PROCEDURES”.
2. Activate “Hot Air Gun” switch (“19” from the control panel).
3. The system will immediately start to blow air at an airflow rate of
50 while rapidly and safely increasing the air temperature to 100°
C (default system operating parameters). These values will be
reflected from the Hot Air Gun Air Temperature and Air Pressure
display panels, “18” and “16” from the control panel, respectively.
The metal ball inside the air gauge (“1” from the control panel) will
also settle somewhere in the middle of the visible area indicating
that the system is blowing air at an average or normal rate.
OPERATING GUIDELINES
21
Solder Iron Digital Temperature Calibration Example
● The external temperature sensor displays 250 degrees.
● The set temperature and displayed actual temperature of the
soldering iron is 300 degrees.
● 300 — 250 = 50. An additional adjustment of 50 degrees is
required. Upon entering calibration mode, the display shows “010”,
indicating a calibration number of 10 is already present.
● Therefore 10+50= 60.
● We adjust from “010” to “060” by pressing the up button of the
Soldering Iron Temperature Adjustment button (“4” from the
control panel)
● Save and exit calibration mode.
● The external temperature sensor would now display 298 to 302.
Desoldering Gun Digital Temperature Calibration Example
● The external temperature sensor displays 300 degrees.
● The set temperature and displayed actual temperature of the
soldering iron is 350 degrees.
● 300 — 350 = -50. An additional adjustment of –50 degrees is
required. Upon entering calibration mode, the display shows “010”,
indicating a calibration number of 10 is already present.
● Therefore 10-50= -50.
● We adjust from “010” to “050-” by pressing the down button of the
Desoldering Gun Temperature Adjustment button (“5” from the
control panel)
● Save and exit calibration mode.
● The external temperature sensor would now display 298 to 302.
NOTES:
● Calibration will only make the newly calibrated point the most
accurate. Other temperature points may be a little off.
OPERATING GUIDELINES

20
I. Utilizing the Desoldering Gun Digital Temperature Calibration
1. Turn on the Desoldering gun function switch.
2. Set to appropriate temperature you want to calibrate. Place the
tip of the desoldering gun on an external temperature meter.
3. The readings on the external temperature sensor should be more
or less equal to the displayed temperature.
4. If there are large discrepancy in the temperature reading we can
re-calibrate the temperature setting. First write down the set
temperature of the soldering iron and the actual temperature
reading from the external temperature meter.
For example:
Set temperature =300
external temperature = 350
5. Turn off the Soldering Iron Function switch (“14” from the control
panel) .Ensure that the Desoldering Gun Function switch is in the
off position(“12” from the control panel) .
6. Press and hold the UP button of the Soldering Iron Temperature
Adjustment button (“4” from the control panel) .
7. The Desoldering Gun Temperature Display (“14” from the control
panel) . Will switch to four zeros “000” indicating it is now in the
desoldering gun temperature calibration mode. Release the UP
button of the Soldering Iron Temperature Adjustment button (“4”
from the control panel) .
8. Use the Desoldering Gun Temperature Adjustment buttons (“5”
from the control panel) to increase or decrease the calibration
values. In our example the set temperature is 300 but the actual
temperature is 350, There is a difference of -50 degrees. Press
the up button until we reach “050- ”.
9. Confirm the change by pressing and holding the “UP” button of
the Soldering Iron Temperature Adjustment button (“4” from the
control panel).
OPERATING GUIDELINES
9
4. Adjust the air flow level using the AIR PRESSURE ADJUSTMENT
BUTTONS (“3” from the control panel).
5. Adjust the hot air gun air temperature using the HOT AIR GUN
TEMPERATURE ADJUSTMENT BUTTONS (“2” from the control panel).
The prefix of the display for Hot Air Gun Temperature will change
from “C” to “c” indicating that air temperature is being adjusted. It
will return to “C” indicating actual temperature is displayed.
Reworking task can be started 1 minute after the desired hot air
temperature and airflow level are reached, as also indicated
from display panel “18” .
6. When reworking is complete, return the Hot Air Gun to its holder
but DO NOT immediately turn off the main power switch.
7. Deactivate the Hot Air Gun Activation button first in order to
activate the auto-cooling process. The system will start to blow
air (at room temperature) at a fast rate to reduce heat from the
hot air gun and bring down the temperature to a reasonable safe
level of 90°C. During this time, the air flow display will also
change “cool” while temperature is gradually decreasing. Once
the temperature drops to approximately 90°C the system will halt
and display “OFF” on the panel. It is now safe to switch off the
main power switch.
9. Turn OFF the main power switch.
10. Unplug the device from the main power source.
OPERATING GUIDELINES
IMPORTANT: When adjusting the air temperature, it is strongly
advised to initially increase the airflow level in order to man-
age the system temperature. This is to protect the heating
element inside the handle from excessive heat and avoid the
possibility of subjecting adjacent components to thermal
shock.

10
C. AUTOMATE FUNCTION
The system is equipped with a 5 stage automated hot air rework
profiling system. To access and change the time and temperature
settings of the profile follow the guide below:
1. Ensure that the hot air gun function switch is deactivated.
2. The Hot Air Gun Automate Function Selector (“17” from the control
panel) allows us to scroll thru the different stages of the profile.
The stages use the symbols A, b, c, d and E, to indicate stages 1 to
5 respectively. The Automate Display (“18” form the control panel)
shows the desired temperature for each stage and the Automate
Display (“16” form the control panel) shows the duration at which
the set temperature is to be maintained.
3. Now press the Hot Air Gun Automate Function Selector , the display
will change to “###A,” and “###t”. The suffix A indicates that we
are now adjusting the desired temperature for stage 1. The suffix
“t” indicates the time in seconds the desired temperature is to be
maintained.
4. Use the Hot Air Gun Temperature Adjustment Buttons to select the
desired temperature for this stage. Use the Hot Air Gun Airflow
Adjustment Buttons to select the desired duration. Adjust the
temperature/ duration of the other stages. Simply press the Hot Air
Gun Automate Function Selector to scroll to the next stage. Then
use the respective keys to adjust temperature and duration.
5. To save the newly inputted profile into memory, repeatedly press
the Hot Air Gun Automate Function Selector until the display shows
“SAUE”. Press the up button of the Hot Air Gun Temperature
Adjustment Button to confirm saving of the profile.
OPERATING GUIDELINES
19
J. Utilizing the Solder Iron Digital Temperature Calibration
By default, the system is properly calibrated but for some cases
when a little adjustment of the soldering iron temperature is required
the following procedure can be done.
1. Turn on the soldering iron function switch.
2. Set to appropriate temperature you want to calibrate. Place the tip
of the soldering iron on an external temperature meter.
3. The readings on the external temperature sensor should be more
or less equal to the displayed temperature.
4. If there are large discrepancy in the temperature reading we can
re-calibrate the temperature setting. First write down the set
temperature of the soldering iron and the actual temperature
reading from the external temperature meter. For example:
set temperature =350
external temperature = 300
5. Turn off the Soldering Iron Function switch (“14” from the control
panel) .Ensure that the Desoldering Gun Function switch is in the
off position(“12” from the control panel) .
6. Press and hold the UP button of the Desoldering Gun
Temperature Adjustment button (“5” from the control panel) .
7. The Soldering Iron Temperature Display (“11” from the control
panel) . Will switch to four zeros “000” indicating it is now in the
soldering iron calibration mode. Release the UP button of the
Desoldering Gun Temperature Adjustment button
8. Use the Soldering Iron Temperature Adjustment buttons (“4” from
the control panel) to increase or decrease the calibration values.
In our example the set temperature is 350 but the actual
temperature is 300, There is a difference of 50 degrees. Press the
up button until we reach “050 ”.
9. Confirm the change by pressing and holding the “UP” button of
the Desoldering Gun Temperature Adjustment button (“5” from
the control panel).
OPERATING GUIDELINES

18
Changing SLEEP Timer (Desoldering Gun)
By default, the system’s sleep duration is 0 indicating the sleep
timer is disabled. To activate the sleep function follow the procedures.
1. Turn off the Soldering Iron Function switch (“14” from the
control panel) .Ensure that the Desoldering Gun Function
switch is in the off position(“12” from the control panel) .
2. Press and hold the DOWN button of the Soldering Iron
Temperature Adjustment button (“4” from the control panel) .
3. The Desoldering Gun Temperature Display (“14” from the
control panel) . Will switch to “000t” indicating it is now in the
desoldering gun sleep timer adjustment mode. Release the
DOWN button of the Soldering Iron Temperature Adjustment
button
4. Use the Desoldering Gun Temperature Adjustment buttons (“5”
from the control panel) to increase or decrease the sleep
duration. Timer is adjustable from 1 to 60 minutes, a value of 0
indicates that the sleep timer function is turned off.
5. Confirm the change by pressing and holding the “UP” button of
the Soldering Iron Temperature Adjustment button (“4” from
the control panel).
OPERATING GUIDELINES
11
To start the automated reworking function, Follow the guide
below:
1. Ensure that the hot air gun function switch is deactivated.
2. Press the Hot Air Gun Automate Function Selector (“17” from the
control panel) until the display shows “run”.
3. Press the up button of the Hot Air Gun Temperature Adjustment
Button to initiate the automated reworking function.
Upon the start of the automated reworking function the hot air gun
would slowly heat up until it reaches the set temperature of segment A.
After the set temperature is reached it would maintain the set
temperature for the duration as set in segment A. The displayed
duration will start counting down until the timer reaches 0 after which it
will proceed to the next segment, repeating the process until it finishes
all 5 segments. Upon the end of the fifth segment the cool down
function will be activated to automatically cool down the system before
shutting off
NOTES:
1. Hot Air Gun Temperature is adjustable between 100° and 480°C .
2. Hot Air Gun Airflow Rate is adjustable between 15 and 100.
3. The hot air gun is equipped with a temperature limiting feature to
only allow a temperature rise of 3 degrees per second. This is in ac-
cordance with the industry standard allowable temperature rise time
to prevent damage to sensitive components.
OPERATING GUIDELINES

12
D. SOLDERING IRON
1. Connect the Soldering Iron connection assembly to the 6-pin
receptacle located at the front of the control panel (“8” from the
CONTROL PANEL GUIDE).
2. Follow the initial procedures (“A. INITIAL PROCEDURES”).
3. Connect the vacuum tube to the Smoke Absorber Terminal or
Vacuum Cap (“7” from the control panel). If smoke absorber
function is to be used.
4. Activate the “SOLDER IRON” Activation switch (“14” from control
panel). This will automatically start to increase the temperature of
the soldering iron to 350°C (default).
5. Adjust the soldering iron temperature using the SOLDERING IRON
TEMPERATURE ADJUSTMENT buttons (“4” from the control panel).
6. If smoke absorber function is to be used. Activate the “SMOKE
ABSORBER” Activation switch (“15” from the control panel).
7. Start using the soldering iron as soon as desired temperature is
reached.
8. When the task is finished, deactivate the SMOKE ABSORBER switch.
9. Deactivate the SOLDER IRON activation switch.
10. Allow sufficient time for the soldering iron to cool down before
keeping in a safe storage.
OPERATING GUIDELINES
17
NOTES:
● The sleep mode timer is configurable between 1 and 60 minutes.
● A sleep mode timer value of “0” disables the sleep function.
● Sleep mode settings for Hot-Air gun is saved into the memory and
shall remain in effect until it is reset or new data is entered.
H. Auto-Sleep Mode (Soldering Iron and Desoldering Gun)
The device has a built-in auto-sleep feature to conserve power
enhance the heater life. The sleep timer can be configured to power
down the soldering iron or desoldering gun after a defined time. When
in sleep mode four dashes “ - - - - “ will be shown indicating that it is
now in sleep mode. To reactivate the soldering iron or desoldering gun
simply push the its function button or its temperature adjustment
button.
Changing SLEEP Timer (Soldering Iron)
By default, the system’s sleep duration is 0 indicating the sleep
timer is disabled. To activate the sleep function follow the procedures.
1. Turn off the Soldering Iron Function switch (“14” from the control
panel) .Ensure that the Desoldering Gun Function switch is in the
off position(“12” from the control panel) .
2. Press and hold the DOWN button of the Desoldering Gun
Temperature Adjustment button (“5” from the control panel) .
3. The Soldering Iron Temperature Display (“14” from the control
panel) . Will switch to “000t” indicating it is now in the soldering
iron sleep timer adjustment mode. Release the DOWN button of
the Desoldering Gun Temperature Adjustment button
4. Use the Soldering Iron Temperature Adjustment buttons (“4” from
the control panel) to increase or decrease the sleep duration.
Timer is adjustable from 1 to 60 minutes, a value of 0 indicates
that the sleep timer function is turned off.
5. Confirm the change by pressing and holding the “DOWN” button
of the Desoldering Gun Temperature Adjustment button (“5” from
the control panel).
OPERATING GUIDELINES

16
G. Auto-Sleep Mode (Hot Air Gun)
The device has a built-in auto-sleep mode feature such that if the
Hot Air Gun sits on its handle and remained idle after a certain period
the prefix of the display for Hot Air Gun air temperature will also change
from “C” to “d”) , the device will switch to sleep mode. This mechanism
is triggered by a countdown timer. When the timer has elapsed, the
system will blow air (at room temperature) at maximum rate in order to
bring down the temperature. During this time, the Hot Air Gun air level
display will change to “cool”. Once the temperature drops to
approximately 90°C, the Hot Air Gun will automatically stop and show
four dashes “ - - - - “ indicating that the system is now in sleep mode.
To reactivate the hot air gun simply press pick up the hot air gun from
its dock.
Changing SLEEP Mode Timer (HOT AIR GUN)
By default, the system has 15-minute countdown time before the
hot air gun goes to sleep mode. This can be altered by the following
procedure.
1. While the hot air gun is on stand-by mode (“0FF” is displayed on
the panels “18” and “16”), Press and hold the UP button of the
HOT AIR GUN AIRFLOW adjustment button(“3” control panel) .
2. Wait until “015d” is displayed on the Hot Air Gun Temperature
display panel, “18”.
3. Release the button when “005d” appears.
4. Adjust the time using the UP and DOWN buttons of the HOT AIR
GUN TEMPERATURE adjustment buttons (“2” control panel).
5. Confirm the change by pressing and holding the DOWN button of
the HOT AIR GUN AIRFLOW adjustment button. (“3” from control
panel guide)
6. The system will switch back to displaying “OFF” indicating the
new sleep timer is saved into the system.
OPERATING GUIDELINES
13
E. DESOLDERING GUN
1. Connect the De-soldering gun connection assembly to the 6-pin
receptacle located at the front of the control panel (“9” from the
CONTROL PANEL GUIDE).
2. Follow the initial procedures (“A. INITIAL PROCEDURES”).
3. Connect the vacuum tube to the Smoke Absorber Terminal or
Vacuum Cap (“7” from the control panel).
4. Activate the “DESOLDER GUN” Activation switch (“12” from control
panel). This will automatically start to increase the temperature of
the desoldering gun to 350°C (default).
5. Adjust the desoldering gun temp. using the DESOLDER
TEMPERATURE ADJUSTMENT buttons (“5” from the control panel).
6. Allow the desoldering gun's tip and its barrel to heat up. Tip
temperature can be reached within 5-6 minutes and its barrel would
obtain optimum temperature 5-9 minutes after the tip temperature
has been reached. If upon initial use solder gets stuck at the end of
the barrel, clean the barrel and wait a few more minutes for the
barrel to heat up.
7. Check the tip temperature with an external temperature sensor,
adjust temperature settings higher or lower for the right
temperature. Or recalibrate at the desired temperature level
8. Ensure that all the solder is melted before triggering the pump.
(Partially melted solder will still be sucked up however it would clog
the barrel).
OPERATING GUIDELINES

14
4. Upon pressing the pump trigger hold the trigger for 1 to 2
seconds longer, as larger lumps of solder may need a longer suction
time to clear the barrel and go into the filter.
5. Clean the filter and dampen the sponge frequently during and after
usage to allow better suction power.
6. When the task is finished, deactivate the DESOLDER GUN function
switch. Allow the desoldering gun to cool down before handling for
storage.
Notes:
● Please follow the procedures and tips presented above for more
efficient usage of the desoldering gun.
● Industry recommended tip temperature for soldering is 600 to
610F (315 to 320C) for standard solders and 650 to 700F (340 to
370) for unleaded solders
● The soldering iron and desoldering gun operating temperature is
configurable between 200°C and 480°C
● Because of the difference in the heating element and size of the
soldering iron tip and desoldering gun, the soldering iron will heat
up faster than the desoldering gun. This is normal and does not
have any impact on the system’s performance.
● There will be a slight drop in temperature display once the trigger
of the desoldering gun is used. This is due to rapid intake of air in
which temperature is significantly cooler than the desoldering gun
tip. When the system detects this, it will automatically adjust the
NOTICE: When using the desoldering gun and soldering iron
simultaneously, the smoke absorbing function of the
soldering iron will be deactivated. This is to give priority to
the desoldering gun.
OPERATING GUIDELINES
15
F. Hot Air Gun Safety Feature
The systems’ hot air gun has a safety feature to limit the
temperature rise to no more than 3 degrees per second. The 3 degrees
per second limit is an industry standard recommendation to minimize
component damage due to a rapid increase of temperature. This
protection feature is activated by default and can be deactivated if
desired. Below are the procedures on activation/deactivation of this
safety feature:
1. Turn “OFF” system and ensure all function switches are in “OFF”
position.
2. Press and hold this two buttons. The Hot Air Gun Automate
Function Selector (“17” from the control panel) and the UP
button of the DESOLDER GUN TEMPERATURE adjustment
button.(“5” from the control panel) .
3. With the two buttons held in the pressed position turn
“ON” the system by switching the Main Power Switch (“10”).
4. Release the buttons when “SAFE OFF ” appears on the Hot Air
Gun Temperature Display/Hot Air Gun Airflow Display . Release
the buttons when this is displayed.
5. The display below the word “SAFE” will indicate whether the
safety feature in “On” or “OFF” by displaying the corresponding
word on the Hot Air Gun Airflow Display The system will
proceed to standby mode.
6. To switch the safety feature “On” or “OFF” simply repeat steps 1
to 5.
7. The Status of the safety feature shall remain in effect until it is
manually changed by following procedure 1 to 5.
OPERATING GUIDELINES