BLASTONE 4000-01 User manual

CLIMATE CONTROL DEVICE 4000-01
INSTALLATION, OPERATION AND
MAINTENANCE MANUAL

2
RESPIRATOR COMPONENTS
TC No. Protection
1
M
O
D
E
L
Alternate
Helmets
Alternate
Flow
Regulator
and Belt
Alternate
Capes
Alternate Quick
Disconect
Alternate
Hoses
Breat-
hing
Air
Tube
Alternate
Visor Alternate Lenses Cautions and Limitations 2
NV2001
02-803
NV2016
4000-01
NV2015
4000-20
NV2002
NV2002L
NV2002XL
02-813
NV2025 NV2024 NV2032 NV2034 NV2035 NV2028 NV2029 NV2035 NV2036 NV2021 NV2004
02-804
NV2018 NV2031 NV2017
02-810 02-811
19C-363 SA/CF/SB NOVA
2000 X X X X X X X X X X X X X X X X X ABCDEJMNOS
19C-417 SA/CF/SB ASTRO X X X X X X X X X X X X ABCDEJMNOS
19C-422 SA/CF/SB NOVA
2000 X X X X X X X X X X X X X X ABCDEJMNOS
19C-423 SA/CF/SB ASTRO X X X X X X X X X X X ABCDEJMNOS
TYPE CE, CONTINUOUS FLOW, SUPPLIED-AIR RESPIRATOR
THESE RESPIRATORS ARE APPROVED ONLY IN THE FOLLOWING CONFIGURATIONS
1. PROTECTION
CF- Continous ow SA- Supplied Air SB- Supplied - Air Abrasive Blast
2. CAUTIONS AND LIMITATIONS
A- Not for use in atmospheres containing less than 19.5 percent oxygen.
B- Not for use in atmospheres immediately dangerous to life and health.
C- Do not exceed maximum use concentrations established by regulatory standards.
D- Air-line repirators can be used only when the repirators are supplied with respirable air meeting the
requirements of CGA G-7.1 Grade D or Higher Quality.
E- Use only the pressure ranges and hose lenghts specied in the User's instructions.
J- Failure to properly use and maintain this products could result in injury or death.
M- All approved respirators shall be selected, tted, used and maintained in accordance with MSHA, OSHA, and
other applicable regulations.
N- Never substitute, modify, add, or omit parts. Use only exact replacement parts in the conguration as
specied by the manufacturer.
O- Refer to User's instructions, and/or maintenance manuals for information on use and maintenance of these
repirators.
S- Special or critical User's instrucions and/or specic Limitations apply. Refer to User's instrucions.

3
INTRODUCTION
The 4000-01 Cold Air Tube is NIOSH approved to supply a continuous ow of cool compressed
air to the Supplied Air Respirator. All Genuine Parts must be present and correctly assembled to
constitute a NIOSH approved respirator.
AIR QUALITY
The respirator must be supplied at all times with clean breathable air Grade D or better. Always
use an inlet lter on your compressor - locate your compressor in a clean environment. The AIR
QUALITY must be constantly monitored to ensure Grade D air is supplied at all times. A carbon
monoxide alarm must always be used.
AIR PRESSURE
The air pressure supplied to the respirator must be continuously monitored to ensure it keeps
within the specied range as detailed on the breathing air pressure tables.
Do not connect the air supply hose to nitrogen, toxic gases, inert gases
or any other non Grade D air source.
WARNING
Make sure the correct table is used. When using 4000-01 use (Fig 3)
Breathing Air Pressure Table.
WARNING
• DO NOT use the 4000-01 until you have been trained in its use, maintenance and
limitations by a qualied individual (appointed by your employer) who has extensive
knowledge of the 4000-01
• DO NOT ingest the ice that may form around the cold air outlet as it could contain oils or
toxic element that could cause illness or death.
• USE ONLY NIOSH approved NOVA 2000 air supply hose.
• DO NOT modify or alter parts of the respirator. The use of non approved parts voids the
entire approval of the Respirator.
WARNINGS

4
SET UP AND USE
1. To supply cold air to the respirator connect the
outlet to the NV2021 breathing tube and tighten by
hand. (Fig 1).
2. Connect the NIOSH approved air supply hose to a
breathing air source, supplying Grade D orbetter
quality air. Connect the air supply hoseto the 4000-
01 quick disconnect tail. (Fig 2).
3. With air owing through the respirator, adjust
the air pressure at the point of attachment. (Fig
2) to the recommended air pressure specied in
the BREATHING AIR PRESSURE TABLE (Fig 3).
4. To obtain cooler air turn the regulator control knob anti cockwise, this will increase the airow
out of the exhaust port (Fig 4). Turn the knob clockwise to obtain air closer to ambient temperature.
5. With the compressed air owing into the respirator
at the correct pressure range for the correct supply
hose length you are now ready to enter the work
area. Do no remove your respirator until you are
outside the blasting area.
Make sure you understand the breathing air pressure table
before using the respirator. Make sure you set the correct
air pressure for the correct FIG 2 supply hose length.
WARNING
Fig 1
Fig 2
BREATHING AIR PRESSURE TABLE
AIR
SOURCE
BREATHING TUBE
ASSEMBLY AIR SUPPLY HOSE AIR SUPPLY HOSE LENGTH
MAX NUMBER OF
SECTIONS
PRESSURE RANGE
(PSIG Air)
Portable or Stationary
Compressor
4000-01
Cold Air Tube
NV2028/
NV2029
25
50
100
150
200
250
300
1
1
2
3
4
5
6
55 - 56
55 - 57
60 - 62
65 - 67
70 - 72
77 - 78
80 - 82
Fig 3
Leave work area immediately if you are unwell, airow
stops or slows down, breathing becomes difcult, you
become dizzy, too cold or if any respirator part is damaged.
WARNING
DO NOT USE THE 4000-01 when ambient temperature
is below 68¡ (20¡C) as ice could form in the cold
air outlet and reduce airow.
WARNING Fig 4

5
CCT 4000 PARTS LIST
Item PART No.
Top Threaded Cap 4000-03
Air Spinner 4000-04
Body 4000-05
1/4'' Quick Disconnect Tail 4000-06
Breaker 4000-07
Regulator Body 4000-08
Spindle & Knob 4000-09
Locking Screw 4000-10
Regulator Assembly 4000-11
Heat Sheild 4000-12
Belt NV2022
Due to the high noise levels created during abrasive blasting earplugs must be worn at all
time. During Abrasive Blasting operations do not use Silica Sand, the use of Silica Sand can
cause serious respiratory disease or death, refer: www.osha.gov.Silica.IT69D_1.html
WARNING

6
NOTES

7
NOTES

8
OTHER
PRODUCTS
DID YOU KNOW
We can also supply you with the following...
NOVA 2000 BLASTING HELMET
The NOVA 2000 has been designed for blasting professionals.
The NOVA 2000 is the most advanced abrasive blasting helmet
available, with fully padded pillow foam liner for extra comfort and
noise attenuation, wide angle vision, even air distribution assures
a pleasant working environment, optional climate control devices.
Things cannot get much better.
ASTRO BLASTING HELMET
ASTRO is your number one choice economic Abrasive Blasting Helmet
which meets safety standards worldwide.
This is the lightweight, robust helmet you have been waiting for. It
helps to reduce fatigue, reduce down time and increase productivity.
HEAD SOCKS & SPRAY HOODS
Stay cleaner with Head Socks and Spray Hoods. One size ts all. The
cool comfortable Spray Hood protects from over spray and sanding
dust. The Head Sock can be worn as a hygienic liner.
HEAD SOCKS & SPRAY HOODS
The RADEX Airline Filter offers you more capacity, versatility &
ltration. You can combine the versatility of either oor or wall
mounting with increased ltration capacity.
Our range of optional equipment means you can customise your
lter to meet your requirements.
ISO9001
ACCREDITED COMPANY

BLASTONE INTERNATIONAL (AUST) PTY LTD
57 Alexandra Place Murarrie
Queensland 4172 Australia
PO Box 3385 Tingalpa DC
Queensland 4172 Australia
Toll Free 1800 190 190
Tel [phone]
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Email [email protected]om
www.BlastOne.com
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