Blastrac BMG-535PRO User manual
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BMG-535PRO
Version 1.0
Service manual BMG-535PRO
Service Manual
2
Service manual BMG-535PRO 2/43
Index
1. Tools 03
2. Spareparts 04
3. Electricschedules
E06868 / 3x 400V / 7,5kW / Y∆24
E06868/UL230 / 3x 230V / 7,5kW / Y∆33
3
Service manual BMG-535PRO 3/43
1. Tools
Diamag grinding wings
Diamag polishing dots
Item Part number Description Remarks Qty
BG707301 Diamag wing red box 9 pieces 18/20 1
BG707302 Diamag wing red box 9 pieces 30/40 1
BG707303 Diamag wing red box 9 pieces 60/80 1
BG707304 Diamag wing red box 9 pieces 120/150 1
BG707311 Diamag wing green box 9 pieces 18/20 1
BG707312 Diamag wing green box 9 pieces 30/40 1
BG707313 Diamag wing green box 9 pieces 60/80 1
BG707314 Diamag wing green box 9 pieces
120/150
1
BG707321 Diamag wing blue box 9 pieces 18/20 1
BG707322 Diamag wing blue box 9 pieces 30/40 1
BG200997/SET Wing PCD split set of 9 1
BG200999/SET Wing PCD 2 x ¼ set of 9 1
Item Part number Description Remarks Qty
BG7100100 Diamag dry polishing dot black #100 set of 9 1
BG7100200 Diamag dry polishing dot blue #200 set of 9 1
BG7100400 Diamag dry polishing dot red #400 set of 9 1
BG7100800 Diamag dry polishing dot white #800 set of 9 1
BG7101800 Diamag dry polishing dot yellow #1800 set of 9 1
BG7103000 Diamag dry polishing dot green #3000 set of 9 1
BG707303 Diamag wing red box 9 pieces 60/80 1
BG707304 Diamag wing red box 9 pieces 120/150 1
BG7110050 Diamag wet polishing dot orange #50 set of 9 1
BG7110100 Diamag wet polishing dot black #100 set of 9 1
BG7110200 Diamag wet polishing dot blue #200 set of 9 1
BG7110400 Diamag wet polishing dot red #400 set of 9 1
BG7110800 Diamag wet polishing dot white #800 set of 9 1
BG7111800 Diamag wet polishing dot yellow #1800 set of 9 1
BG7113000 Diamag wet polishing dot green #3000 set of 9 1
5
Service manual BMG-535PRO 5/43
Item Part number Description Remarks Qty.
1 BE0643 Tube cap round 2
2 BG005845/BL Handle for steer 1
3 999-9156 Pipe clamp (set) 2
4 BE0191 M6x50 hexagon socket head bolt DIN 912 4
5 E06871 Operating box complete 1
E01543 Emergency stop
E00360 Signal light red complete
E01318 Start button
E01323 Left / right switch
E05130 Make contact (green)
E05131 Brake contact (red)
6 BE0641 M10 clamp lever 1
7 BG005835 Steer handle 1
8 BE0640 M12 hexagon shoulder screw 1
9 BG11751-1 Handle locking pin 1
10 E06860 Clamping pin steer 1
11 BG11758 Cord for deadman switch 1
12 BG11759 Key for deadman switch 1
13 BG11760 Deadman switch 1
14 E07008 Chain (11links) 1
15 BE0653 Hook 2
16 E06883 Swing arm for dusthose 1
17 478198 Quick release pin 1
18 BG005838 Cover plate electro box 1
19 BG11914 Electrobox 7,5kW Y∆complete 1
BG11914/UL Electrobox 7,5kW Y∆compl 230UL 1
20 E05135 Electrical inlet 3x400V 32A 1
E05136 Electrical inlet 3x230V 32A 1
21 BG11765 Bolt for wheel 2
22 BE0645 M24 plain washer 2
23 E01491 Wheel 2
24 BE0036 M12x40 hexagon head bolt 2
25 BG005825 Frame 1
26 E06286 Water coupling 1
27 E06285 Waterhose connection 1
28 E06282 Ball valve mini 1
29 E06279 Water reducing coupling 1
30 E01492 Megi bush 2
31 BG11752 Hinge bolt 2
32
33
34
E06890_BL 535PRO logo blue 2
E06819 Blastrac logo 4
7
Service manual BMG-535PRO 7/43
Item Part number Description Remarks Qty.
35 BG005847 Protection cap 1
36 BG11924 Upper belt 1
37 BG11960/BL Motor 400V/690V 1
BG11960-1/BL Motor 230V/400V 1
38 BE0654 M8x16 set screw DIN 916 4
39 BG005808_2 Coupling upper part 1
40 BE0646 M14x120 hexagon socket head bolt DIN 912 3
41 BG005810 Flange motor seat 1
42 BG005811 Motor seat 1
43 BG005844 Coupling plastic star 1
44 BG11829 V-seal 1
45 BE0647 M8x90 hexagon socket head bolt DIN 912 6
46 BG007808_1 Coupling under part 1
47 BE0188 M6x25 hexagon socket head bolt DIN 912 1
48 BG005339-1 Protection cover 1
49 BE0655 M6x12 hexagon shoulder screw 4
50 E06281 Water T-coupling 1
51 E06278 Waterhose 1,5m
52 E06276 Pipe clamp 2
53 E06897 Slide strip 2m
54 E06293 Nut for knee coupling 2
55 E06280 Water knee coupling 2
56 E04551 Plastic cap 1
57 BG005349 Brush for floating shroud 1
58 BG005355 Floating shroud 1
59
9
Service manual BMG-535PRO 9/43
Item Part number Description Remarks Qty.
60 BE0631 M8x40 hexagon socket head bolt DIN 7984 4
61 BG005856 Contra pulley 1
62 BE0648 Key 8x7x18 DIN 6885A 1
63 BG005805-1 Pulley 1
64 E01560 Taperlock 1
65 BE0443 M10x25 hexagon socket head bolt
66 BG005860 Upper tensioner 1
67 BG005813 Holder 2
68 BG005809 Motorplate complete 1
69 BG005857 Centre pulley 1
70 BG11904 Middle belt 1
71 BG005834 Lower plate upper drive 1
72 BG005807 Ring 1
73 BG007804 Flange 1
74 BE0350 M6x10 hexagon head screw 8
11
Service manual BMG-535PRO 11/43
Item Part number Description Remarks Qty.
75 BG005814 Ring 1
76 BG11849 V-seal 1
77 BE0617 M6x50 countersunk screw DIN 7991 2
78 BE0051 M6x25 hexagon head bolt DIN 933 18
79 BG005827 Cover 4
80 BE0030 M8x25 hexagon head bolt DIN 933 4
81 BG005322-1 Housing complete 1
82 BG005832-1 Holder 1
83 BE0090 M8x40 hexagon head bolt DIN 933 1
84 BG005858 Drive pulley 1
85 BG005859 Pulley 3
86 BG11928 Lower belt 1
87 BG005861 Lower tensioner 1
88 BG005324 Lower plate 535PRO 1
89 BE0035 M6x16 hexagon socket head bolt DIN 912 18
90 BE0188 M6x25 hexagon socket head bolt DIN 912 24
91 BG007850 Inspection cover 2
92 BE0082 M8x12 hexagon socket head bolt DIN 912 6
93 BG0005826 Ring 3
94 BG11797 V-seal 3
95
96
97
98
99
12
Service manual BMG-535PRO 12/43
Contra pulley BG005856
Item Part number Description Remarks Qty.
100 BG005803 Belt pulley 1
101 BE0109 Key 8x7x20 DIN 6885A 1
102 BE0076 Retaining ring for shaft Ø25 DIN 471 1
103 BG005802 Bearing house 1
104 BE0077 Retaining ring for bore Ø52 DIN 472 4
105 222-2331-E Bearing 2
106 BG005801 Axle 1
107
13
Service manual BMG-535PRO 13/43
Centre pulley BG005857
Item Part number Description Remarks Qty.
108 BG005812 Sprocket 1
109 E03703 V-seal 1
110 BG005806 Pulley 1
111 E01490 Bearing 1
112 E03993 Retaining ring for bore Ø90 DIN 472 1
113 BE0126 Retaining ring for shaft Ø50 DIN 471 1
15
Service manual BMG-535PRO 15/43
Item Part number Description Remarks Qty.
115 B20404 Bearing 2
116 BG005815 Bearing house 1
117 BE0256 Key 8x7x30 DIN 6885A 1
118 BG005818 Axle 1
119 BE0269 Key 10x8x32 DIN 6885A 1
120 E00718 Taperlock 1
121 BG005820 Pulley 1
122 E00951 Retaining ring for bore Ø62 DIN 472 4
123 BG005821 Bearing house 1
124 B21631 Retaining ring for shaft Ø30 DIN 471 2
125
126
17
Service manual BMG-535PRO 17/43
Item Part number Description Remarks Qty.
127 B21631 Retaining ring for shaft Ø30 DIN 471 3
128 RB100A3-350 Taperlock 1
129 RB165-2 Pulley 1
130 BG11817 Bearing 2
131 BG005816 Axle 1
132 E00951 Retaining ring for bore Ø62 DIN 472 4
133 BG005817 Bearing house 1
134 BE0256 Key 8x7x30 DIN 6885A 1
135
18
Service manual BMG-535PRO 18/43
Upper tensioner BG005860
Item Part number Description Remarks Qty.
136 BE0074 Retaining ring for shaft Ø20 DIN 471 1
137 222-2245 Bearing 2
138 BG005830 Axle for tensioner 1
139 BG005831 Tension plate 1
140 BE0130 M10x25 countersunk screw DIN 7991 1
141
142
19
Service manual BMG-535PRO 19/43
Lower tensioner BG005861
Item Part number Description Remarks Qty.
143 BE0070 Retaining ring for shaft Ø15 DIN 471 2
144 BG11792 Bearing 2
145 BE0618 Retaining ring for bore Ø35 DIN 472 4
146 BG005836 Pulley 1
147 BG005837 Axle tensioner 1
148 BE0458 M8x25 countersunk screw DIN 7991 2
149 BG005833 Tensioner 1
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