Blastrac BDC 1216 User manual

Operating Manual
BDC 1216
MAN-BDC-1216-EN

Technical data
Safety instructions
General
Transport
Initial operation
Operation
Maintenance
Electri
cal systems
Fault diagnosis
Spare parts
Design and specifications are subject t
o
change without notice - September 2007

BDC 1216 Operating Manual
Technical Data
Contents Chapter 1
1.1 Rating
1.2 Unit specications
1.3 Operative range and correct usage
1.4 Stand-by power supply
1.5 Machine type designation
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Operating Manual BDC 1216
Technical Data
1.1 Rating
Unit / designation: Blastrac Dust collector
Machine type: BDC 1216
Manufacturer: Blastrac BV
nevahthcertU 12
NP3343-LN Nieuwegein
EHT NETHERLANDS
1.2 Unit specications
Technical data
Dust collector BDC 1216
Power consumption Motor
power (with 2 turbines) 1600 W
Input current
Motor power (with 2 turbines) max. 10 A
Connected loads 230 V, 50Hz, 16A fuse
Dust hose connection 50 mm Ø
Dust hose length 10 m
Filter surface 1,50 m²
Dedusting interval Manual
Airow 312m³/h
Connected loads (electrical system):
The indicated input current values correspond to the nominal current
values of the motors working under full load. These values are not
achieved under normal operating conditions.
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BDC 1216 Operating Manual
Technical Data
Dimensions:
Dust collector BDC 1216
Length 570 mm
Width 640 mm
Height 1000 mm
Weight 34 kg
1.3 Operative range and correct usage
The dust collector BDC 1216 is exclusively designed
to be used with Blastrac m achines. It is only allowed
to vacuum dry dust. The manufacturer will not be
liable for damage resulting from such incorrect
usage. In these cases theuser assumes all risks .
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Operating Manual BDC 1216
Technical Data
1.4 Stand-by pow er supply (Generator)
If the dust collector BDC 1216 is operated using a
generator, this generator must be operated in
accordance with the curre nt VDE directives (this
applies to the protective earth conductor in
particular) in order to ensure that all safety devices
are functioning and to eliminate possible damage to
electrical components.
1.5 Machine ty pe designation
Blastrac DustCollecto
r
(1) single phas e
(2)motors
(16) 1. 6kW
B DC 1216
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BDC 1216 Operating Manual
Safetyadvice
Contents Chapter 2
2.1 Warnings and symbols
2.2 Organisational measures
2.3 Personnel selection and qualication
2.4 Safety precautions applicable to normal operation
2.5 Special work within the scope of use of the dust collector and
maintenance activities as well as repairs during operation
2.6 Safety o position
2.7 Particular dangerous aspects of the equipment
2.8 Safety regulations Electric
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Operating Manual BDC 1216
Safetyadvice
2.1 Warnings and sy mbols
The following denominations and symbol s are used in the Operating
Instructions to highlight areas of particular importance:
Sy mbol of operational safety .
In these Operating Instructions this sy mbol will be
shown next to all safety precautions that are to be
taken in order to ensure prevention to life and injury .
Follow these instructions and take special care in
these circumstances. In addition to these
instructions, the general safety precautions and
accident prevention guidelines are also to be
followed.
Particular details regarding the economical use of
the dust collector.
Information, instructions and restrictions with regard
to possible risks to persons or to extensive material
damages.
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BDC 1216 Operating Manual
Safetyadvice
Warning against dangerous voltages.
Indications relating to protective devices in electrical
appliances.
Indications where consultation with the
manufacturer of the dust collector is required.
Instructions relating to periodical checks.
Reference to important instru ctions contained in the
Operating Instructions.
2.2 Organisational measures
The Operating Instructions are to be kept near the location
where the dust collector is located and must be within reach at
all times!
In addition to the Operating Instru ctions general and legal regulations
regarding accident prevention and env ironmental protection must be
complied with and indicated!
Such duties may for example rela te to the handling of hazardous
substances or to the provision and wearing of personal protection
equipment as well as compliance with trac regulations.
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Operating Manual BDC 1216
Safetyadvice
The Operating Instructions must be supplemented by instructions
including the duty to supervise and report relating to particular
working practices , for example work organisation, work procedures
and personnel allocation.
Personnel entrusted w ith w orking w ith the dust collector must
have read the Operating Instructions before starting work, in
particular the Safety Instructions chapter. To read these instructions
during work is too late. This particula rly applies to incidental activities
such as setting up the equipment, ca rrying out maintenance work or
training sta to work with the dust collector .
From time to time the working pr actices of the sta are to be checked
regarding awareness of safety and hazards .
Personnel must tie back long hair and not wear loose clothing or
jewellery including rings. There is a risk of injury through getting stuck
or being drawn into moving machinery.
Use personnel protection equipment if necessary or required by
regulations! Take notice of all safety and hazard notices on the
dust collector!
All safety and hazard notices at or on the dust collector must be
kept complete and legible !
If safety -critical changes occur to the dust collector or its working
method, the dust collector must be shut dow n immediately ! The
cause of the fault must be established immediately!
Changes, add-ons or conversions to the dust collector which might
impair safety must not be undertaken without the manufacturer's
permission!
This applies in particular to t he tting and adjustment of safety
devices as well as to welding on load-bearing parts.
Spare parts must comply with the te chnical requirements specied by
the manufacturer. This is always guaranteed if original spare parts
are used.
Intervals for recurring checks and inspections specied in these
Operating Instructions must be complied with!
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BDC 1216 Operating Manual
Safetyadvice
To perform maintenance work correctly it is imperative to be equipped
with the proper tools for the task in question.
The location and the operation of re extinguishers must be made
known on each building site!
Take note of the facilities for reporting and ghting res!
2.3 Personnel selection and qualication
Fundamental duties :
Work on the dust collector may only be undertaken by reliable
personnel .
Only trained personnel may be deployed. Note the statutory
minimum age! Specify clearly the respons ibilities of personnel for
operation, setting up, servicing and maintenance work!
Make sure that only authorised personnel operate or work on the
dust collector !
Dene responsibilities of the equipm ent operator also regarding to
trac safety regulations and empower him to decline instructions
from third parties which are not complying with the safety
requirements!
Personnel being trained or made ac quainted with the equipment may
only be deployed on the dust collector under constant
supervision of an experienced person !
2.4 Safety precautions applicable to normal operation
Ban any method of working that impairs safety !
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Operating Manual BDC 1216
Safetyadvice
Only operate the dust collector when all safety devices and
related safety equipment, e.g. detachable safety devices,
emergency stops, sound insulati ons and suction devices are
present and operational !
Check the dust collector visually for any damage and defects at
least once a day!
In the event of operational malfunctions the dust collector must be
shut dow n immediately and secured! The faults must be
immediately rectied!
Secure the work area around the dust collector in public areas
providing a safety distance of at least 2 m from the dust collector.
Before switching on the dust collector make sure that no-one can be
endangered when the dust collector starts up!
Do not switch o or remove t he exhaust and ventilation devices when
the dust collector is running!
All persons in the proxim ity of the dust collector , when it is working,
must wear safety glasses with lateral protection and safety shoes.
The operator is obliged to wear cl ose-tting protective clothing.
Use only extension cable for extending the main cable that are
sized and marked in accordanc e with the overall power
consumption of the machine and the valid VDE guidelines.
2.5 Special w ork w ithin the sc ope of use of the dust collecto
r
and maintenance activities as w ell as repairs during
operation
Mechanical servicing w ork:
Put the machine in the Safety o position as described in chapter
2.6 for any servicing work on the machine in order to prevent the
machine from being sw itched on accidentally.
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BDC 1216 Operating Manual
Safetyadvice
Please follow any special safety instructions in the various chapters
on servicing the machine.
See chapter 7.
Adjustment, servicing and insp ection w ork and time limits
specied in these Operating Instru ctions as well as any information
on the replacement of par ts and equipment must be undertaken
and/or complied w ith!
These activities may only be undertaken by qualied personnel .
Do not use any aggressive cleaning materials!
Use lint-free cleaning cloths !
Always tighten any screw connec tions that are undone during
servicing and maintenance work!
If safety devices need to be taken o or dismantled during service
and repair, these safety devices must be reinstalled and inspected
immediately after completion of the servicing and repair work.
Make sure that process materi als and replaced parts are
disposed of safety and in an environmentally -friendly manner!
Electrical servicing w ork:
Make sure that electrical com ponents used for replacement purposes
comply with the original parts and ar e correctly adjusted if necessary.
Regarding the safety advice see also chapter 2.8 "Safety regulations
electric".
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Operating Manual BDC 1216
Safetyadvice
2.6 Safety o position
Denition:
The dust collector is in a safe condition when it cannot generate any
hazard.
Putting the equipment in the Safety o position means:
Switch o the dust collector.
Wait for standstill of all drives.
Pull out mains plug.
2.7 Particular dangerous aspects of the equipment
Any dust collector, if it is not used according the regulations ,
may be hazardous for operating, setting-up and service
personnel. The operating authority is responsible for compliance
with the safety regulations during operation and maintenance of
safety devices supplied with the dust co llector as well as the
provision of appropriate additional safety devices!
2.8 Safety regulations Electric
Work on electrical equipment or operating materials may only be
undertaken by a skilled electrician or by trained persons under
the guidance and supervision of a skilled electrician as well as
in accordance with the electrical engineering regulations.
Use only extension cable for extending the main cable that are
sized and marked in accordanc e with the overall power
consumption of the machine and the valid VDE guidelines.
8

BDC 1216 Operating Manual
Safetyadvice
The electrical equipment for the plant must be inspected regularly .
Please note in particular the specied recurring inspections
according VBG 4 . Defects such as loose connections or scorched
cables must be rectied immediately . Call a skilled electrician or
our Customer Services.
A second person must be at side in order to unplug or to control the
emergency stops if maintenance or repair requires working on live
parts.
The work area must be block ed o using a red and white safety
chain and a danger sign. Use a tool that is insulated against
voltages .
Only start work once you are familiar with the electrical engineering
regulations that apply to your area.
Only use voltage seekers that comply w ith the regulations when
troubleshooting. From time to time check voltage seekers to ensure
that they are operationally ecient.
9

BDC 1216 Operating Manual
General
Contents Chapter 3
3.1 Operating Manual
3.2 Care and maintenance
3.3 Scope of supply
3.4 Description
3.5 Control box
3.6 The suction air system
1

Operating Manual BDC 1216
General
3.1 Operating Manual
This manual has been written to support the operating personnel on
learning the functioning of t he dust collector and to guarantee
optimum operation and maintenance.
Therefore it is important th at all persons operating and
maintaining the dust collector read this manual carefully and
understand it fully .
The supplied dust collector has been manufactured for being
employed in the user’s country. All descriptions and notes have been
formulated in the language of the user ’s country or in English in
accordance with the statut ory regulations, or shown as pictograms. If
the customer deploys personnel wit h little knowledge of the language
of the user’s country, appropriate instruction and training must be
provided.
Before using the dust collector personnel must be familiar w ith
how to operate the machine, w ith all important components, w ith
the method of w orking and w ith its dimensions.
Blastrac oers a course on the use of the dust collector in order to
make the operating and maintenanc e personnel familiar with all
elements of the dust collector.
Initial commissioning of the dust co llector must be carried out very
carefully. The dust collector oper ator must fully understand the
sequence of commissioning of the individual parts and their
functioning.
3.2 Care and maintenance
Special attendance and regular maint enance of the dust collector are
imperative for functioning and safety.
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BDC 1216 Operating Manual
General
3.3 Scope of supply
Scope of supply of the dust collector:
Dust collector (BDC 1216)
Operating Manual 1 x
3.4 Description
6
5
4
2/3
1
Fig. 3.1
1 Manual lter dedusting 4 Filter house
2 On - O Switch (2x.) 5 Aspiration port
3 Control lamps 6 Dust bin
3