Blitz Scion xa User manual

Instruction Manual

Scion xA/xB

2004-up models 5speed and Automatic

Blitz Global Network Authorized Distributor

Options Auto Salon

985 N. Todd Ave., Azusa, CA 91702

phone: 626-839-8350

fax: 626-812-7221

www.blitzpowerusa.com

VERSION 2.0 3/05

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Safety Note

■ In beginning

* Please read this throughly and fully understand this instruction manual.

* Please have a factory service manual on hand. Refer to service manual for any addition

procedures not provided in this instruction manual.

* By installing this product, Blitz Co., Ltd. (Japan) will not be responsible for any damages,

injuries, incidential parts and be liable for any type of cost and damages.

* Please acknowledge that Blitz Co., Ltd. (Japan) and any of Blitz Co., Ltd. (Japan)‘s Dealers will

not be liable for any damages to the vehicle or injuries.

* Blitz Co., Ltd. (Japan) has the right to change/upgrade any kits without prior notice.

* Please look through the parts list before the installation of this product. Make sure that all parts

are available before installation. If any parts are missing, please contact your place of purchase.

* Please tighten the nuts/bolts securely with a suitable tool. Please do not over-tighten the bolts.

Over-tightening the bolts may result in damage to the bolts, to the unit itself, and cause operating

malfuctions.

Important Note:

* This kit was produced for a standard stock car. In the case where this kit is installed on a vehicle

other than stock, we are unable to guarantee its fuctional efficiency and durability of the product.

* Please be careful when installing this product, whereas no foreign objects or liquids get into it.

The result of foreign materials getting mixed into the products may cause malfuctions in the

products.

* During installation, incase of any uncertainties, it is important to have a factory service manual

at hand. When there is no techinical assistance, please refer to service manual.

* Before test-driving the vehicle, make sure that everything is fully functioning in the vehicle.

Check fluid levels such as oil, fuel, and water. Driving the vehicle with leaks may result in engine

damage or even car fire.

* This kit requires High Octane fuel. Low Octane fuel may generate knocking, and if knocking

persists, it may result in engine detonation. Please use High Octane gas to prevent such a

situation.

* In the case where the kit is installed, please replace the “stock” spark plugs with “high heat-

range” spark plugs. <We recommend Blitz Iridium 77 Spark Plugs>

* Please do not attempt to disassemble the items within the kit. It may cause a change in

computer pitch settings which may result in engine damage.

* Blitz also recommends the use of intake systems (Sus Power Air Cleaner#26059/Sus Power

Core type LM () to increase response and top-end power.

*Blitz also recommends using a Nur W axle back exhaust system for less bask pressure and

increased flow #67050B/Mt2010xA.

* Remove the EFI fuse for 15 second or more to reset ECU. Reconnect the fuse and check it.

* Let the engine idle for 5-10 minutes until idle settles.

* In the kits that include Fuel Controllers, please do not disassemble it for any reason. Doing so

may cause the pitch settings to falter, which may result in engine damage.

< Installer >

After installation is complete, please be sure to return this instruction manual to the customer.

Before starting job, please be sure to inspect the parts before installation.

■Please make sure that there are no cracks in the factory hoses and belts. Also the car is in

good running condition and does not need any type of maintance or repair. If the car needs

service please do so before installing the Blitz Compressor kit.

Check and familiarize yourself with all parts provided in this kit before installing.

(2) Application

* Product name: BLITZ COMPRESSOR SYSTEM

For Scion xA/xB 2004-up Models

Automatic and 5 speed

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(3) Part list

1.Com

p

resso

r

Ass

y

x1 2. Com

p

ressor tube x1 3. Intake manifold x 1 4. Intake

p

i

p

e x 1

5. Com

p

ressor

g

asket x 1 6．Alternator bracket x 1 7．Bracket A x 1 8．Tension bracket B x 1

9．Bracket x 1 10．Trans. Bracket x 1 11．Dip stick bracket x 1 12．Tension bolt x 1

13．Tension adjuster x 1

18. Ex. Manifold gasket x 1

19. Throttle bod

y

g

asket x 1

20. Belt x1

17．S

p

acer B x 2

φ２２-φ１０ｈ=４mm

16．S

p

acer A x 1

φ１８-φ８ｈ=７mm

15．S

p

acer x 1

φ２２-φ１２ｈ=１６．５mm

14．Pulle

y

x 1

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21. Vacuum fitting large x 2

22. Vacuum fitting small x 1

27．Silicone hose x１

23．S/C activation box x1

24

．

Relay harness

x

１

26. Fuel re

g

ulator x1

25．Press

p

ort

p

lu

g

x１

26Ｂ．Fuel re

g

ulator x１

NOT USED IN USA MODELS

28. Lar

g

e hose clam

p

x2

29．Small hose clam

p

x2 30．Large wire ties x1０

32．Blitz emblem x 1

36．Instruction manual x1

34. Wire loom x 1 35. Blitz warnin

g

decal x２

33. 20v Am

p

fuse x 1

37．Wire ta

p

s x１１

38. M/F bullet connectors

39．Activation switch x１

31. Small wire

t

ies x１０

NOT USED IN USA

MODELS.

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(4) Relieving fuel pressure on fuel pump

Under Dash Fuse box

40．Switch tem

p

late x1

41．Fuel control unit x１

①

Flan

g

e Bolt M6×16 7ヶ

②

Flan

g

e Bolt M6×35 2ヶ

③

Flan

g

e Bolt M8×20 1ヶ

④

Flan

g

e Bolt M8×30 2ヶ

⑤

Flan

g

e Bolt M8×35 1ヶ

⑥

Flan

g

e Bolt M10×25 1ヶ

⑦

Flan

g

e Bolt M10×35 1ヶ

⑧

Bi

g

Bolt M10×55 3ヶ

⑨

Ca

p

Bolt M6×25 2ヶ

⑩

Ca

p

Bolt M8×20 2ヶ

⑪

Ca

p

Bolt M8×30 2ヶ

⑫

Flan

g

e Nut M6 6ヶ

⑬

Flan

g

e Nut M8 2ヶ

⑭

Flan

g

e Nut M10 2ヶ

⑮

Washer M10 3ヶ

⑰

Stud Bolt M8 3ヶ

⑯

Stud Bolt M6 5ヶ

⑱

Flan

g

e Bolt M8×45 1ヶ

(1) Locate and remove the fuse box panel

under dash. (It is located under the dash on

the drivers side). Locate and remove fuel

pump relay. It is the blue relay on the right

hand side above the fuses

(2) Start motor and let the engine use up the

excess fuel pressure (motor will stop in 10-15

sec due to no fuel pressure). Turn Ignition off

after the car has stopped.

(3) Remove the negative terminal of the

battery.

(4) Reinstall fuel pump relay.

* As for circuit opening relay it is under the

right of the driver's seat handle.

Fuel Pump

relay

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(5) Removal of OEM/factory parts

1. Remove engine cover.

2. Remove the factory air cleaner hose.

3. Remove the 2 bolts connecting engine

harness to intake manifold. Remove brackets

from engine harness.

Air cleaner

Hose

Harness brackets

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4. Remove air bag sensor. *WARNING

Make sure the battery is disconnected*

5. Remove alternator harness. Remove

strap, +12V terminal, and the connector

plug.

6. Loosen adjustment bolt, Remove

alternator belt.

7. Remove nut, bolt, and alternator bracket

as illustrated.

A

ir bag sensor

Clamp

B

terminal

Coupler

Bolt

Bracket

Nut

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10. Remove Throttle Cable.

11. Remove throttle body, nut (2), bolt (1).

Remove throttle cable bracket and gasket.

Leave coolant lines attach to throttle body.

*Put throttle body on the side so it will not get

in the way.*

Belt

Bolt

8a. Remove bolts under the Alternator.

8b. Remove Alternator (see factory manuals

for reference).

9. Remove bolt as illustrated.

Cable Throttle

Throttle body

Throttle cable

Bracket

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12. Remove blow-by hose and vacuum hose

as shown in illustration.

13. Remove the bolt (1) on the dip stick

bracket. Remove dip stick.

14. Remove all harness attachments on the

intake manifold.

15. Remove intake manifold bolts (3) and

nuts (2). Remove intake manifold.

*If intake manifold is hard to remove,

remove studs bolts first.

16. Remove intake manifold studs bolts off

the cylinder head.

Vacuum hose

Blow-by hose

Oil Dip Stick

Bolt

Harness clip

Bolt

Stud bolt

）

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(6) Manifold and compressor mounting

Note: Torque Specification

Ｍ６ 7.38 Lbs/Inch

Ｍ８ 13.6 Lbs/Inch

Ｍ１０ 25.8 Lbs/Inch

1. Using #7. bracket, assemble tensioner as

illustrated. Attach adjuster bolt to #12

tensioner bolt. Attach #8 bracket with #13

adjuster bolt and secure bracket with ⑨Allen

bolt (2).

2. Use#16 (Bracket Spacer A),Attach # 7

tensioner bracket using the ⑤bolt.

*Hint: Leave a little play on the assembly so it

will make installation step #23 easier.

8. Tensioner - bracket

Ｂ

12. Tensioner

bolt

⑨Allen bolt (2)

7. Tensioner bracket A

7. Tensioner -

bracket A

17. Bracket

spacer B ⑧Bolt

⑮Washer

16. Bracket Spacer A

Ａ

⑤Bolt

3. Using ⑧head bolt (1), ⑮washer (1),

and #17 Bracket Spacer B -- attach the #7

bracket as shown in illustration.

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Blitz Scion xA User manual

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