Blue Giant STRONGARM RVR303 User manual

ACTUAL PRODUCT MAY NOT APPEAR EXACTLY AS SHOWN
STARTING FROM JULY 19, 2021 / SERIAL # 0. ISSUE DATE: OCTOBER 26, 2021 REV. 1.0 (PART # 038-953EI)
STRONGARM™ RVR303 VEHICLE RESTRAINT
WITH BLUE GENIUS™ TOUCH CONTROL
INSTALLATION & TECHNICAL MANUAL
WARNING
Do not operate or service this product unless you have
read and fully understand the entire contents of this
manual. Failure to do so may result in property damage,
bodily injury, or death.

STRONGARM™ RVR303 VEHICLE RESTRAINT — INSTALLATION & TECHNICAL MANUAL
3ISSUE DATE: OCTOBER 26, 2021 REV. 1.0 (PART # 038-953EI)
Table of Contents
Table of Contents
1.0 GENERAL SITE CHECKLIST FOR VEHICLE RESTRAINT 5
1.0 GENERAL SITE CHECKLIST FOR VEHICLE RESTRAINT 5
2.0 INTRODUCTION 6
2.0 INTRODUCTION 6
2.1 WARRANTY INFORMATION 6
2.1 WARRANTY INFORMATION 6
2.2 EXCLUSION OF LIABILITY 7
2.2 EXCLUSION OF LIABILITY 7
2.3 MANUFACTURER’S NOTE 7
2.3 MANUFACTURER’S NOTE 7
2.4 INSTALLER’S GUIDELINES 7
2.4 INSTALLER’S GUIDELINES 7
3.0 SAFETY MESSAGE COLOR IDENTIFICATION 8
3.0 SAFETY MESSAGE COLOR IDENTIFICATION 8
3.1 OPERATIONAL SAFETY WARNINGS 8
3.1 OPERATIONAL SAFETY WARNINGS 8
4.0 LOCKOUT / TAGOUT PROCEDURE AND RULES 10
4.0 LOCKOUT / TAGOUT PROCEDURE AND RULES 10
4.1 ELECTROSTATIC SENSITIVE DEVICE PROTECTION POLICY 11
4.1 ELECTROSTATIC SENSITIVE DEVICE PROTECTION POLICY 11
5.0 INSTALLATION LAYOUT 12
5.0 INSTALLATION LAYOUT 12
6.0 TOOLS REQUIRED FOR INSTALLATION 16
6.0 TOOLS REQUIRED FOR INSTALLATION 16
6.1 RECOMMENDED EQUIPMENT FOR RIGGING OR HOISTING 18
6.1 RECOMMENDED EQUIPMENT FOR RIGGING OR HOISTING 18
7.0 GENERAL DESCRIPTION 19
7.0 GENERAL DESCRIPTION 19
8.0 EQUIPMENT COMPONENT ILLUSTRATIONS 20
8.0 EQUIPMENT COMPONENT ILLUSTRATIONS 20
8.1 COMPONENTS AS SHIPPED CHECKLIST 20
8.1 COMPONENTS AS SHIPPED CHECKLIST 20
9.0 INSTALLATION GUIDELINES 22
9.0 INSTALLATION GUIDELINES 22
9.1 RESTRAINT INSTALLATION 22
9.1 RESTRAINT INSTALLATION 22
9.2 HOIST RESTRAINT WELDMENT BODY 22
9.2 HOIST RESTRAINT WELDMENT BODY 22
9.3 LEVELING AND SHIM PLACEMENT 22
9.3 LEVELING AND SHIM PLACEMENT 22
9.4 CONCRETE FORMS AND BRACING FOR THE RESTRAINT 23
9.4 CONCRETE FORMS AND BRACING FOR THE RESTRAINT 23
9.5 HOIST CYLINDER ASSEMBLIES (OPTIONAL) 23
9.5 HOIST CYLINDER ASSEMBLIES (OPTIONAL) 23
10.0 CONTROL STATION INSTALLATION 26
10.0 CONTROL STATION INSTALLATION 26
10.1 POWERPACK HARDWARE INSTALLATION 26
10.1 POWERPACK HARDWARE INSTALLATION 26
10.2 ELECTRICAL CONDUIT INSTALLATION 28
10.2 ELECTRICAL CONDUIT INSTALLATION 28
10.3 REMOTE I/O JUNCTION INSTALLATION 29
10.3 REMOTE I/O JUNCTION INSTALLATION 29
10.4 POWERPACK ELECTRICAL INSTALLATION 30
10.4 POWERPACK ELECTRICAL INSTALLATION 30
10.5 POWERPACK MOTOR WIRING 31
10.5 POWERPACK MOTOR WIRING 31
10.6 HYDRAULIC AIR BLEEDING 31
10.6 HYDRAULIC AIR BLEEDING 31
10.7 OIL TYPES 31
10.7 OIL TYPES 31
10.8 INSTALLING THE EXTERIOR DRIVER TRAFFIC LIGHT 32
10.8 INSTALLING THE EXTERIOR DRIVER TRAFFIC LIGHT 32
10.9 INSTALLING THE EXTERIOR DRIVER WARNING SIGN 33
10.9 INSTALLING THE EXTERIOR DRIVER WARNING SIGN 33
10.10 LIP GUIDE FOR AFTERMARKET (LEGACY) DOCKS 34
10.10 LIP GUIDE FOR AFTERMARKET (LEGACY) DOCKS 34
10.11 SENSOR RANGE ADJUSTMENT 35
10.11 SENSOR RANGE ADJUSTMENT 35
11.0 ELECTRICAL WIRING INSTALLATION 36
11.0 ELECTRICAL WIRING INSTALLATION 36
11.1 BLUE GENIUS™ CONTROL STATION WIRING LAYOUT 37
11.1 BLUE GENIUS™ CONTROL STATION WIRING LAYOUT 37
11. 2 W IR ING DI AGR A MS 38
11.2 WIRING DIAGRAMS 38
11.3 BLUE GENIUS CONTROL STATION WIRING LAYOUT 38
11.3 BLUE GENIUS CONTROL STATION WIRING LAYOUT 38
11.4 WIRING DIAGRAM—115V SINGLE PHASE 38
11.4 WIRING DIAGRAM—115V SINGLE PHASE 38
11.5 WIRING DIAGRAM—208-575V THREE PHASE 39
11.5 WIRING DIAGRAM—208-575V THREE PHASE 39
12.0 PRE-COMMISSIONING INSPECTION CHECKLIST 40
12.0 PRE-COMMISSIONING INSPECTION CHECKLIST 40
12.1 COMMISSIONING AND START-UP PROCEDURES 41
12.1 COMMISSIONING AND START-UP PROCEDURES 41
12.2 BLUE GENIUS™ V2 MENU ACCESS 41
12.2 BLUE GENIUS™ V2 MENU ACCESS 41
12.3 BLUE GENIUS™ V2 LEARN PROCEDURE 41
12.3 BLUE GENIUS™ V2 LEARN PROCEDURE 41
12.4 BLUE GENIUS™ V2 TESTING 42
12.4 BLUE GENIUS™ V2 TESTING 42
12.5 POWERPACK OIL TYPES 42
12.5 POWERPACK OIL TYPES 42

STRONGARM™ RVR303 VEHICLE RESTRAINT — INSTALLATION & TECHNICAL MANUAL
4 ISSUE DATE: OCTOBER 26, 2021 REV. 1.0 (PART # 038-953EI)
13.0 TROUBLESHOOTING 43
13.0 TROUBLESHOOTING 43
13.1 VEHICLE RESTRAINT TROUBLESHOOTING 43
13.1 VEHICLE RESTRAINT TROUBLESHOOTING 43
13.2 BLUE GENIUS™ LCD MESSAGES 43
13.2 BLUE GENIUS™ LCD MESSAGES 43

1.0
1.0
GENERAL SITE CHECKLIST FOR VEHICLE RESTRAINT
GENERAL SITE CHECKLIST FOR VEHICLE RESTRAINT
Use this chart to prepare the site for installation.
Yes No Comments
1Review site conditions. Have you completed and reviewed
site survey report? FF
2Is there enough room to mount the RVR303 under the dock?
i.e. dock wall face. FF
3Is the electrical power present to hook up to?
i.e. on inside wall near control install location FF
4Was the conduit(s) installed and properly
positioned? FF
5Did you check to see if the proper voltage is
supplied? FF
6
When un-packing, were all the parts included?
See “8.1 COMPONENTS AS SHIPPED CHECKLIST” on
page 20.
FF
7
Do you have all the tools needed to complete the job? This
includes ladder(s), safety equipment and personal safety
devices. See “6.0 TOOLS REQUIRED FOR INSTALLATION”
on page 16.
FF
8
Do you have all the anchors for the exterior driver traffic
light, warning sign and control box?
Supplied by: You, contractor, installer
FF
9Have you read this installation manual and fully understood
it? FF
10
Do you have the Blue Giant technical support number?
1.800.872.2583. Before calling, make sure to have serial #
of equipment.
FF
11
Do you know what ESD "Electrostatic Sensitive
Device" is and how to handle? See “4.1 ELECTROSTATIC
SENSITIVE DEVICE PROTECTION POLICY” on page 11.
FF
STRONGARM™ RVR303 VEHICLE RESTRAINT — INSTALLATION & TECHNICAL MANUAL
5ISSUE DATE: OCTOBER 26, 2021 REV. 1.0 (PART # 038-953EI)