Blue Sea Systems 8478 User manual

Panel Specifications
Material: 0.125" 5052-H32 Aluminum Alloy
Primary Finish: Chemical Treatment per Mil Spec C-5541C
Final Panel Finish: Graphite color 2 part textured Polyurethane
Amperage Rating: Panel Buses are sized for 100 Amperes of
continuous current.
Voltage Rating: See Panel Features
Inches Millimeters PN
Panel Depth: 2 3/4 69.9
Overall Dimensions: 10 1/2 x 7 1/2 266.7 x 190.5 8479/8579
10 1/2 x 7 1/2 266.7 x 190.5 3479/3579
5 1/4 x 11 1/4 133.4 x 285.8 8478/8578
5 1/4 x 11 1/4 133.4 x 285.8 3478/3578
Mounting Centers: 9 11/16 x 6 11/16 246.1 x 169.9 8479/8579
9 11/16 x 6 11/16 246.1 x 169.9 3479/3579
4 7/16 x 10 7/16 112.7 x 265.1 8478/8578
4 7/16 x 10 7/16 112.7 x 265.1 3478/3578
Panel Features
PN 8478 / PN 3478 / PN 8479 / PN 3479-120 Volt AC
l15 Ampere branch circuit breakers installed
l0-150 Volt AC voltmeter
PN 8578 / PN 3578 / PN 8579 / PN 3579-230 Volt AC
l8 Ampere branch circuit breakers installed
l0-250 Volt AC voltmeter
Marine Electrical Products
AC Power Distribtution Panel
PN 8478 / PN 3478 / PN 8578 / PN 3578
PN 8479 / PN 3479 / PN 8579 / PN 3579
1. Disconnect all AC and DC power
Disconnect all AC power originating on or off the vessel. This includes
inverters, generators, shore power attachments and any other device
capable of supplying AC power to the ship's circuits.
Disconnect the main positive DC cable from all batteries to eliminate
the possibility of a short circuit and to disable the inverter while
installing the distribution panel.
2. Select mounting location and cut opening
Select a mounting location which is protected from water on the panel
front and back and is not in an area where flammable vapors from
propane, gasoline or lead acid batteries accumulate. The circuit
breakers used in marine electrical panels are not ignition protected and
may ignite such vapors.
Using the panel template provided, make a cut out in the mounting
surface where the distribution panel is to be mounted. Do not yet
fasten the panel to the mounting surface.
This panel is not intended to serve as the main AC circuit breaker
panel. A double pole circuit breaker that breaks both the AC hot and
neutral legs (such as Blue Sea Systems' PN 8029) must be installed in
a location which is not more than 10 feet from the shore power inlet or
the electrical attachment point of a permanently installed shore power
cord as measured along the conductors of the feed wires.
3. Install branch circuit wires
Determine the proper wire size for each branch circuit using the chart
below. Verify that the standard circuit breakers installed in the panel
are correct for each branch circuit. Remove and replace any that are
incorrectly sized. The circuit breaker must have a rating less than the
allowable amperage of the wire, yet greater than the circuit's
continuous current.
Connect each branch circuit hot (black) to the appropriate load
terminal. Connect each branch circuit neutral (white) to one of the
screws on the neutral bus. Connect each branch safety ground wire
(green) to one of the screws of the safety ground bus.
Do not confuse the neutral current carrying wires (sometimes called
ground) with the green normally non-current carrying wires (sometimes
called grounding). These two wires must be connected only at the
source of power, nowhere else.
Wire sizing chart
Use the wire sizing chart below to determine the minimum branch and
feed circuit wire sizes.
Installation
Outside
Engine Spaces
25.0
35.0
45.0
60.0
120.0
160.0
210.0
80.0
Inside
Engine Spaces
21.3
29.8
38.3
51.0
102.0
136.0
178.5
68.0
Allowable Amperage of Conductors
For wire with 105°C insulation rating
and no more than 2 conductors are bundled.
Not suitable for sizing flexible shore power cords.
Wire Size
(AWG)
16
14
12
10
6
4
2
8
Note:
Document 6630 Rev. C
]It is not possible within the scope of these instructions to fully
acquaint the installer with all the knowledge of electrical systems
that may be necessary to correctly install this product. If the installer
is not knowledgeable in electrical systems we strongly recommend
that an electrical professional be retained to make the installation.
]If either the panel front or back is to be exposed to water it must be
protected with a waterproof shield.
]The panels must not be installed in explosive environments such as
gas engine rooms or battery compartments as the circuit breakers
are not ignition proof.
]The vessel's shore power cord must be disconnected form shoreside
power before installing this electrical panel.
]If an inverter is installed on the vessel its power leads must be
disconnected at the battery before the panel installation. Be aware
that many inverters have a "sleep mode" in which their voltage
potential may not be detectable with measuring equipment.
]If an AC Generator is installed aboard it must be stopped and
rendered inoperable before the panel is installed.
]Verify that no other AC source is connected to the vessels' wiring
before the panel is installed.
Guarantee
Any Blue Sea Systems product with which a customer is not satisfied
may be returned for a refund or replacement at any time.
WARNINGWARNING

Applicable Standards
lAmerican Boat and Yacht Council (ABYC) Standards and
recommended Practices for Small Crafts sections: E-8, Alternating
Current Electrical Systems on Boats.
lUnited States Coast Guard Code of Federal Regulations 33, Part
183, Subpart I, Electrical Systems on Boats.
Related Products from Blue Sea Systems
lHigh Amperage Fuses and Circuit Breakers for positive feed wires
lHigh Amperage Battery Switches
lTerminal Blocks and Common Bus Connectors
lAC Distribution Panels
lDC Distribution Panels
lAC and DC Digital and Analog Voltmeters andAmmeters
Useful Reference Books
Calder, Nigel, 1996: Boatowner's Mechanical and Electrical Manual, 2nd
edition, Blue Ridge Summit, PA: TAB Books, Inc.
Wing, Charlie, 1993: Boatowner's Illustrated Handbook of Wiring, Blue
Ridge Summit, PA: TAB Books, Inc.
4. Install feed circuit wires
5. Installation of Backlight System
6. Apply circuit labels and mount panel
Apply a label for each source from the 10 basic labels provided.
Remove the blank labels installed in the panel before installing your
branch circuit labels. Apply a label for each of the branch circuits from
the 30 basic labels provided. If the appropriate label is not included,
Individual labels are available from Blue Sea Systems for specific
Applications. Refer to the label order form for a complete listing of
individual labels.
Fasten the panel to the mounting surface using the panel mounting
screws supplied with the panel.
7. Testing
]Using a multimeter where the power source is connected to the
panel verify:
PN 8478 / PN 3478 / PN 8479 / PN 3479-120 Volt AC
a. 120 volts between hot and neutral
(nominal, this may vary depending on source voltage)
b. 120 volts between hot and ground.
c. 0 volts between neutral and ground.
PN 8578 / PN 3578 / PN 8579 / PN 3579-230 Volt AC
a. 230 volts between hot and neutral
(nominal, this may vary depending on source voltage)
b. 230 volts between hot and ground.
c. 0 volts between neutral and ground.
]Turn on each branch circuit to verify power to each circuit.
Note
This Blue Sea Systems electrical distribution panels is furnished with 15
amp or 8 amp circuit breakers for branch circuits. 15 amp circuit breakers
are used in all 120 volt panels and 8 amp circuit breakers are used in all
230 volt panels. These ratings were selected to minimize the need for
removing the panel’s circuit breakers and reinstalling different size circuit
breakers. It is very rare to have more than this amount of current flowing
in any one circuit. Therefore, these circuit breakers will satisfy the vast
majority of marine circuit protection situations.
The Purpose of a Panel
There are five purposes of a marine electrical panel:
lPower distribution
lCircuit (wire) protection
lCircuit ON/OFF switching
lMetering of voltage and amperage (In panels with meters)
lCondition Indication (circuit energized)
Install the feed wires from from the AC main circuit breaker panel or
other AC source, referring to the wire sizing chart to select the correct
wire size. Connect the black AC hot, white AC neutral and greenAC
safety ground as shown in the illustration.
Optional Branch LED’s
This Panel is supplied with LED’s pre-installed in all optional branch
positions. For future expansion of the panel remove the hot leg of the
LED from the AC Neutral Bus and connect it to the Load side of the
branch circuit breaker.
The backlight board is a DC device. When installing it in an AC panel
both wire leads must be connected to an appropriate DC source and
ground.
Connect the yellow negative wire to a DC ground. Connect the red
positive wire to any DC positive supply, usually a switch that controls
the vessel’s other nighttime illumination.
Installation (continued)
AC NEUTRAL
BUS
AC SAFETY
GROUND BUS
TO DC
NEGATIVE
FROM DC
POSITIVE
TO DEVICE
HOT
TO DEVICE
HOT
TO DEVICE
HOT
TO DEVICE
HOT
TO DEVICE
HOT
TO DEVICE
HOT
TO DEVICE
HOT
LOAD
LINE
AC HOT BUS
15A
15A
15A
15A
15A
15A
15A
FUSE HOLDER
w/ 0.5 AMP
AGC FUSE
BRANCH
CIRCUIT
AC
VOLTMETER
DC BACKLIGHT
BOARD
FUSE
1.0 TO 2.0A
FROM DEVICE
SAFETY GROUND
FROM DEVICE
NEUTRAL
TO AC
SAFETY
GROUND
SOURCE
FROM
AC HOT
SOURCE
SHORE
POWER
INLET
FROM AC
NEUTRAL
SOURCE
Wiring Diagram
AC Power Distribution
Panel with AC Voltmeter
(Part Number 8478 / 3478 shown for reference)