BlueRhino Endless Summer 150000 Series Configuration guide

Cleaning Instructions for
Burner, Pilot Assembly,
and Emitter Screen
®
Series:
150000 – 200605
LP Gas

Cleaning burner, pilot assembly and emitter screen. Series 150000-200605 LP Gas 501020 1
®
For assistance call 1.800.762.1142.
Tools needed
• Bottle brush
• Non-abrasive scouring pad
• Small utility brush
• Heavy-duty pipe cleaners
• Air hose or can of compressed air
• Rubber gloves
• Soap and water solution (to check for leaks)
• #2 Phillips screwdriver
• Open-end wrenches (Sizes: #10mm / #12mm)
• 3/4 open end wrench
• 11/16 open end wrench
• Wrench
• Pliers
• Electrical tape
• Leak test solution 1 part liquid soap and 3 parts water.
1. Installation and repair should be done by a qualified service person.
2. Use only Blue Rhino Global Sourcing, LLC. factory authorized parts. The use of any
part that is not factory authorized can be dangerous. This will also void your warranty.
Contact 1.800.762.1142.
3. Do not use flammable solutions or material to clean heater or heater parts. Use only
warm soapy water to clean outside of heater.
4. Do not submerge control valve in water.
DANGERS and Cautions

Cleaning burner, pilot assembly and emitter screen. Series 150000-200605 LP Gas 501020 2
®
For assistance call 1.800.762.1142.
Cleaning burner, pilot assembly and emitter screen. Series 150000-200605 LP Gas 501020 3
®
For assistance call 1.800.762.1142.
Steps 1-4
1. Disconnect and remove propane cylinder from heater.
2. Disconnect the main gas line from engine
3. Remove dome.
4. Remove engine from post.

Cleaning burner, pilot assembly and emitter screen. Series 150000-200605 LP Gas 501020 2
®
For assistance call 1.800.762.1142.
Cleaning burner, pilot assembly and emitter screen. Series 150000-200605 LP Gas 501020 3
®
For assistance call 1.800.762.1142.
Step 5
Remove emitter from emitter bottom by removing the 4 Phillips head screws in the emitter bottom.

Cleaning burner, pilot assembly and emitter screen. Series 150000-200605 LP Gas 501020 4
®
For assistance call 1.800.762.1142.
Cleaning burner, pilot assembly and emitter screen. Series 150000-200605 LP Gas 501020 5
®
For assistance call 1.800.762.1142.
Step 6
Use a non-abrasive scouring pad with soap and water solution to clean the inside and outside of the emitter screen.

Cleaning burner, pilot assembly and emitter screen. Series 150000-200605 LP Gas 501020 4
®
For assistance call 1.800.762.1142.
Cleaning burner, pilot assembly and emitter screen. Series 150000-200605 LP Gas 501020 5
®
For assistance call 1.800.762.1142.
Step 7
Unscrew and remove the two Phillips head screws in the pilot shield housing to remove the pilot shield.

Cleaning burner, pilot assembly and emitter screen. Series 150000-200605 LP Gas 501020 6
®
For assistance call 1.800.762.1142.
Cleaning burner, pilot assembly and emitter screen. Series 150000-200605 LP Gas 501020 7
®
For assistance call 1.800.762.1142.
Step 8
Using an open-end wrench (Size: #10mm and #12mm), remove the pilot tube.

Cleaning burner, pilot assembly and emitter screen. Series 150000-200605 LP Gas 501020 6
®
For assistance call 1.800.762.1142.
Cleaning burner, pilot assembly and emitter screen. Series 150000-200605 LP Gas 501020 7
®
For assistance call 1.800.762.1142.
Step 9
With pilot tube disconnected, remove the pilot tube.
Note: Use care to not kink tubing.

Cleaning burner, pilot assembly and emitter screen. Series 150000-200605 LP Gas 501020 8
®
For assistance call 1.800.762.1142.
Cleaning burner, pilot assembly and emitter screen. Series 150000-200605 LP Gas 501020 9
®
For assistance call 1.800.762.1142.
Step 10
Remove the pilot orice by using the #10mm and #12mm open-end wrenches.
Note: Place the #10mm wrench on the black hex tube and the #12mm wrench on the brass piece.

Cleaning burner, pilot assembly and emitter screen. Series 150000-200605 LP Gas 501020 8
®
For assistance call 1.800.762.1142.
Cleaning burner, pilot assembly and emitter screen. Series 150000-200605 LP Gas 501020 9
®
For assistance call 1.800.762.1142.
Step 11
Pilot orice is removed.

Cleaning burner, pilot assembly and emitter screen. Series 150000-200605 LP Gas 501020 10
®
For assistance call 1.800.762.1142.
Cleaning burner, pilot assembly and emitter screen. Series 150000-200605 LP Gas 501020 11
®
For assistance call 1.800.762.1142.
Step 12
With pilot orice removed, insert a pipe cleaner into the bottom of the pilot housing through the top of the pilot hood
to clean the area.

Cleaning burner, pilot assembly and emitter screen. Series 150000-200605 LP Gas 501020 10
®
For assistance call 1.800.762.1142.
Cleaning burner, pilot assembly and emitter screen. Series 150000-200605 LP Gas 501020 11
®
For assistance call 1.800.762.1142.
Step 13
Clean both ports at the top of the pilot assembly and clean the opening at the thermal-couple.

Cleaning burner, pilot assembly and emitter screen. Series 150000-200605 LP Gas 501020 12
®
For assistance call 1.800.762.1142.
Cleaning burner, pilot assembly and emitter screen. Series 150000-200605 LP Gas 501020 13
®
For assistance call 1.800.762.1142.
Step 14
Use small brush to clean the pilot orice. Lightly brush orice. Use care not to enlarge the orice hole.

Cleaning burner, pilot assembly and emitter screen. Series 150000-200605 LP Gas 501020 12
®
For assistance call 1.800.762.1142.
Cleaning burner, pilot assembly and emitter screen. Series 150000-200605 LP Gas 501020 13
®
For assistance call 1.800.762.1142.
Step 15
Remove the pilot heat shield to access the burner assembly.

Cleaning burner, pilot assembly and emitter screen. Series 150000-200605 LP Gas 501020 14
®
For assistance call 1.800.762.1142.
Cleaning burner, pilot assembly and emitter screen. Series 150000-200605 LP Gas 501020 15
®
For assistance call 1.800.762.1142.
Step 16
Using an 11/16” open end wrench, hold the burner supply tube nut in place to prevent it from moving. At the same
time, use a 3/4” open end wrench to unscrew the burner nut from the burner.

Cleaning burner, pilot assembly and emitter screen. Series 150000-200605 LP Gas 501020 14
®
For assistance call 1.800.762.1142.
Cleaning burner, pilot assembly and emitter screen. Series 150000-200605 LP Gas 501020 15
®
For assistance call 1.800.762.1142.
Step 17
With the brass nut removed, remove burner. Be careful not to damage burner.

Cleaning burner, pilot assembly and emitter screen. Series 150000-200605 LP Gas 501020 16
®
For assistance call 1.800.762.1142.
Cleaning burner, pilot assembly and emitter screen. Series 150000-200605 LP Gas 501020 17
®
For assistance call 1.800.762.1142.
Step 18
Clean venturi tube by inserting a bottle brush into the bottom of burner. Push brush in completely and twist to
remove any spider webs or soot build up.

Cleaning burner, pilot assembly and emitter screen. Series 150000-200605 LP Gas 501020 16
®
For assistance call 1.800.762.1142.
Cleaning burner, pilot assembly and emitter screen. Series 150000-200605 LP Gas 501020 17
®
For assistance call 1.800.762.1142.
Step 19
Use a pipe cleaner to clean out all burner ports.

Cleaning burner, pilot assembly and emitter screen. Series 150000-200605 LP Gas 501020 18
®
For assistance call 1.800.762.1142.
Cleaning burner, pilot assembly and emitter screen. Series 150000-200605 LP Gas 501020 19
®
For assistance call 1.800.762.1142.
Step 20
Using an air hose or a can of compressed air, blow out the venturi tube and the burner ports. This will ensure that
no soot or debris is left in the burner.

Cleaning burner, pilot assembly and emitter screen. Series 150000-200605 LP Gas 501020 18
®
For assistance call 1.800.762.1142.
Cleaning burner, pilot assembly and emitter screen. Series 150000-200605 LP Gas 501020 19
®
For assistance call 1.800.762.1142.
Step 21
Inspect the thermal-couple wires for any wear in the insulation. Should you nd exposed areas, cover with electrical
tape.