BlueRhino Endless Summer 60000 Series User manual

Cleaning emitter
and burner
®
Series:
60000-66000
70000-91000
LP Gas

Cleaning emitter and burner. Series 6000-93000 LP Gas 405121 2
®
For assistance call 1.800.762.1142.
Cleaning emitter and burner. Series 6000-93000 LP Gas 405121 3
®
For assistance call 1.800.762.1142.
Tools needed:
• #2 Phillips screw driver
• 7/16 wrench
• Needle-nose pliers
• Non-abrasive scouring pad
• Bottle brush
• Pipe cleaners
• Air hose or can of compressed air
• Rubber gloves
1. Installation and repair should be done by a qualified service person.
2. Use only Blue Rhino Global Sourcing, LLC. factory authorized parts. The use of any
part that is not factory authorized can be dangerous. This will also void your warranty.
Contact 1.800.762.1142.
3. Do not use flammable solutions or material to clean heater or heater parts. Use only
warm soapy water to clean outside of heater.
4. Do not submerge control valve in water.
DANGERS and Cautions

Cleaning emitter and burner. Series 6000-93000 LP Gas 405121 2
®
For assistance call 1.800.762.1142.
Cleaning emitter and burner. Series 6000-93000 LP Gas 405121 3
®
For assistance call 1.800.762.1142.
Steps 1-3
1. Remove propane cylinder.
2. Remove dome.
3. Remove wire guard.

Cleaning emitter and burner. Series 6000-93000 LP Gas 405121 4
®
For assistance call 1.800.762.1142.
Cleaning emitter and burner. Series 6000-93000 LP Gas 405121 5
®
For assistance call 1.800.762.1142.
Step 4
Using a #2 Phillips screwdriver, remove the 4 screws that secures the emitter to the emitter bottom.

Cleaning emitter and burner. Series 6000-93000 LP Gas 405121 4
®
For assistance call 1.800.762.1142.
Cleaning emitter and burner. Series 6000-93000 LP Gas 405121 5
®
For assistance call 1.800.762.1142.
Step 5
1. Using a non-abrasive scouring pad, clean the outside and inside of the emitter.
2. Finish up by blowing any loose soot off the emitter with air or a can of compressed air.

Cleaning emitter and burner. Series 6000-93000 LP Gas 405121 6
®
For assistance call 1.800.762.1142.
Cleaning emitter and burner. Series 6000-93000 LP Gas 405121 7
®
For assistance call 1.800.762.1142.
Step 6
To remove the burner from the emitter bottom unscrew the 2 screws.

Cleaning emitter and burner. Series 6000-93000 LP Gas 405121 6
®
For assistance call 1.800.762.1142.
Cleaning emitter and burner. Series 6000-93000 LP Gas 405121 7
®
For assistance call 1.800.762.1142.
Step 7
1. In the post, locate the 4 oblong holes. In two of the holes there are 2 small screws.
Note: The 2 screws are opposite of each other.
2. Remove both of these screws. Use care not to lose them. Once the screws have been removed, carefully
remove burner.

Cleaning emitter and burner. Series 6000-93000 LP Gas 405121 8
®
For assistance call 1.800.762.1142.
Cleaning emitter and burner. Series 6000-93000 LP Gas 405121 9
®
For assistance call 1.800.762.1142.
Step 8
With the burner removed, clean the inside of the venturi tube. Insert a bottle brush completely into the venturi tube
and twist a couple of times to loosen any debris.

Cleaning emitter and burner. Series 6000-93000 LP Gas 405121 8
®
For assistance call 1.800.762.1142.
Cleaning emitter and burner. Series 6000-93000 LP Gas 405121 9
®
For assistance call 1.800.762.1142.
Step 9
Use a pipe cleaner to clean all burner ports. Clean the top of the heat shield on the burner with a non-abrasive
scouring pad to remove any soot or carbon build-up.

Cleaning emitter and burner. Series 6000-93000 LP Gas 405121 10
®
For assistance call 1.800.762.1142.
Cleaning emitter and burner. Series 6000-93000 LP Gas 405121 11
®
For assistance call 1.800.762.1142.
Step 10
With the venturi tube, burner ports and the heat shield cleaned, use the air or a can of compressed air to blow out
any soot or carbon build-up.

Cleaning emitter and burner. Series 6000-93000 LP Gas 405121 10
®
For assistance call 1.800.762.1142.
Cleaning emitter and burner. Series 6000-93000 LP Gas 405121 11
®
For assistance call 1.800.762.1142.
Step 11
After the burner and the emitter are clean, reassemble the burner to the main supply tube. Be careful to insert the
thermal-couple and igniter into the hole in the heat shield. Before reattaching the emitter to the emitter bottom,
insert a propane tank into the valve housing and check to ensure that the heater lights.
Make sure the burner sits straight.
Note: The burner top cannot be tipped to one side or the other. If the burner is not straight; the emitter will not be
heated evenly. This will cause the heater to perform improperly. Once the burner is installed correctly, replace
emitter and dome.

Cleaning emitter and burner. Series 6000-93000 LP Gas 405121 12
®
For assistance call 1.800.762.1142.
Cleaning emitter and burner. Series 6000-93000 LP Gas 405121 13
®
For assistance call 1.800.762.1142.
Step 12- IMPORTANT
Perform leak check.
WARNING
FOR YOUR SAFETY
If you smell gas -
1. Shut off gas to appliance.
2. Extinguish any open flame.
3. If odor continues, immediately call your gas supplier or your fire department.
1. Do not operate if gas leak is present. Gas leaks may cause a fire or explosion.
2. You must follow all leak-checking procedures before operating. To prevent fire or explosion hazard when testing for
a leak:
a. Always perform leak test before lighting the heater and each time the tank is connected for use.
b. No smoking. Do not use or permit sources of ignition in the area while conducting a leak test.
c. Conduct the leak test outdoors in a well-ventilated area.
d. Do not use matches, lighters, or a flame to check for leaks.
e. Do not use heater until any and all leaks are corrected.
If you are unable to stop a leak, disconnect the LP gas supply. Call a gas appliance serviceman or your local LP gas
supplier.

Cleaning emitter and burner. Series 6000-93000 LP Gas 405121 12
®
For assistance call 1.800.762.1142.
Cleaning emitter and burner. Series 6000-93000 LP Gas 405121 13
®
For assistance call 1.800.762.1142.
X
X
X
X
X
Burner Connections
1. Make sure the regulator valve and hose connections are securely fastened to the burner and the
tank.
2. If your unit was assembled for you, visually check the connection between the burner pipe and
orice. Make sure the burner pipe ts over the orice.
WARNING: Failure to inspect this connection or follow these instructions could cause a re
or an explosion which can cause death, serious bodily injury, or damage to property.
3. Please refer to diagram for proper installation.
4. If the burner pipe does not rest ush to the orice, please contact 1.800.762.1142 for assistance.
Tank/Gas Line Connection
1. Make 2-3 oz. of leak solution by mixing one part liquid dishwashing soap with three parts water.
2. Make sure control knobs are off.
3. Turn LP gas tank ON at valve.
4. Spoon leak check solution at all “x” and arrow locations.
5. If any bubbles appear turn LP gas tank OFF, reconnect and re-test. If you continue to see bubbles after several attempts,
disconnect LP gas source and contact 1.800.762.1142 for assistance.
6. If no bubbles appear after one minute turn tank OFF, wipe away solution and proceed.

Blue Rhino Global Sourcing, LLC
104 Cambridge Plaza Drive, Winston-Salem, NC 27104 USA
1.800.762.1142, www.bluerhino.com
© 2004 Blue Rhino Global Sourcing, LLC All Rights Reserved.
Endless Summer® is a registered trademark of Blue Rhino Global Sourcing, LLC All Rights Reserved.
Blue Rhino® is a registered trademark of Ferrellgas, L.P. All Rights Reserved.
60009300CI-IS-102