BlueRhino 200209-450000 Parts list manual

Replacing Control Valve
®
Series:
200209 – 450000
LP Gas

Replacing Control Valves Series 200209 – 450000 LP Gas 404121 1
®
For assistance call 1.800.762.1142.
Replacing Control Valves Series 200209 – 450000 LP Gas 404121 2
®
For assistance call 1.800.762.1142.
Tools required:
• # 2 Phillips screw driver
• 8mm open end wrench
• 9mm open end wrench
• 10mm open end wrench
• 12mm open end wrench
• 5/8” open end wrench
• 3/4” open end wrench
• 7/16” nut driver or wrench (series 235000-450000)
• Locking pliers
• Leak test solution
• Ratchet
• 9/16” socket
• Extension 7.5” in length
• Penetrating oil
• Leak test solution 1 part liquid soap and 3 parts water.
1. Installation and repair should be done by a qualified service person.
2. Use only Blue Rhino Global Sourcing, LLC. factory authorized parts. The use of any part
that is not factory authorized can be dangerous. This will also void your warranty.
Contact 1.800.762.1142.
DANGERS and Cautions

Replacing Control Valves Series 200209 – 450000 LP Gas 404121 1
®
For assistance call 1.800.762.1142.
Replacing Control Valves Series 200209 – 450000 LP Gas 404121 2
®
For assistance call 1.800.762.1142.
Steps 1-5
1. Turn your LP gas tank off, unscrew regulator and remove LP gas tank.
2. Remove the dome.
3. Remove the access panel and the igniter wire, set aside
4. Disconnect the gas line.
5. Remove the 4 screws that hold the engine to the post and remove the engine.

Replacing Control Valves Series 200209 – 450000 LP Gas 404121 3
®
For assistance call 1.800.762.1142.
Replacing Control Valves Series 200209 – 450000 LP Gas 404121 4
®
For assistance call 1.800.762.1142.
Step 6
Remove emitter screen:
A. 200209, 200308, 200605 – remove the 4 screws using a Phillips screw driver that attach the emitter to the emitter bottom, with the
screws removed, remove the emitter.
B. 230000-235000, 450000 – you will need to use the ratchet with an extension along with the 9/16” socket and remove the nut and
washer in the bottom of the emitter. There are 3 bolts that attach the emitter to the emitter bottom Using the #8mm open end
wrench remove these bolts. Remove the emitter screen being careful not to loosen the spacer ring from the burner stud. You will
need this later. (On the 235000-45000 you may want to remove the medium and small domes but it is not necessary).
C. 233000-235020 – there are 3 bolts that hold the emitter to the emitter bottom. Using an #8mm
open end wrench remove these 3 bolts and remove the emitter.

Replacing Control Valves Series 200209 – 450000 LP Gas 404121 3
®
For assistance call 1.800.762.1142.
Replacing Control Valves Series 200209 – 450000 LP Gas 404121 4
®
For assistance call 1.800.762.1142.
Step 7
1. Disconnect the burner supply tube from the control valve, using a 5/8” open end wrench.
Note: There is a brass nut on the top of the control valve. You must remove the brass nut.
2. Remove the 2 screws on either side of the emitter bottom.
Note: 230000 and 235000 do not have these screws.
3. Remove the burner by pulling it up. Be careful not to damage the wires on the pilot assembly.