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Sunpak S34-TSH Manual

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Sunpak
S34-TSH
Outdoor
Gas
Infrared Patio Heater
NOT
FOR
USE
IN
RESIDENTIAL
DWEL
LI
NGS
Installation, Operation and & Maintenance Instructions
NOTE:
Heater above shown with optional
Face
Trim
Installer: Please take the time to read and understand these instructions priorto installation. Installer
must provide a copy
of
this manual to the owner.
Owner: Keep this manual
in
a safe place in order to provide your service technician with the
necessary information.
Warning: These instructions are intended
for
qualified personnel, specificallytrained and experienced
in
the
installation and repair
of
this type
of
equipment and related system components.
A WARNING: California Proposition 65
IF NOT INSTALLED, OPERATED AND MAINTAINED
IN
ACCORDANCE WITH THE
MANUFACTURER'S INSTRUCTIONS, THIS PRODUCT CAN EXPOSE YOU TO
SUBSTANCES IN THE FUEL
OR
FROM COMBUSTION INCLUDING CARBON
MONOXIDE RESULTING IN DEATH
OR
SERIOUS ILLNESS AND WHICH ARE
KNOWN TO THE STATE OF CALIFORNIATO CAUSE CANCER, BIRTH DEFECTS
OR
REPRODUCTIVE HARM.
For more information o to www.P65WARNINGS.CAGOV
us
Infrar
ed
Dynamics,
In
c © Copyright 2018
Printed in USA
Infrared Dynamics, Inc
3830
Prospect Avenue
Yorba Linda,
CA
92886
http:\
\sunpak.us
For
Local
Distributor Listing
Call
Us
Toll Free
(888)
317-5255
Form No 32047 - 8/18
Table
of
Contents
1.
Warnings
2. BasicOperation
3. Heater Layout and Design
4. Installation / Service
5. Replacement Parts
6. Trouble Shooting
Guide
7.
Warranty
SUNPAK®
S34-TSH
INFRARED
HEATERS
Sunpak heaters
work
like the
sun
projecting radiant heat down
to
warm
your
patio
and
guests.
This
heater
was
designed
for
outdoor
installation;
hovvever, breezes will
affect
the heating
efficiency, and severe
weather
conditions will cause
the
safety
system
to
shut
down
the heater. For your
safety you must read and understand
the
following warnings before
continuing.
A WARNING A WARNING
Improper installation, adjustment, alteration,
service
or
maintenance can cause death,
injury
or
property damage. Read
and
understand the installation, operating
and
maintenance instructions
thoroughly
before
installing
or
servicing this equipment.
A WARNING
Not for use
in
residential dwellings.
This
heater
is
not
approved
for
use
in
any
indoor residential applications.
This
includes,
but
is
not
limited
to,
attached garage,
solarium, living quarter, etc. Installation
in
residential indoor
spaces
may
result in
death, asphyxiation, serious injury,
or
property
damage.
2
Storage
of
gasoline
and
other
flammable
vapors
and
liquids in the vicinity
of
this
or
any
other
appliance
may
result in fire
or
explosion.
DO
NOT
store
or
use
gasoline
or
other
flammable
vapors
and
liquids in
the vicinity
of
this
or
any
other
appliance.
Always maintain clearance
to
combustibles
as
specified.
For Your Safety
If you smell gas:
•
Shut
off
gas
to
the appliance
• Extinguish
any
open flame
•
DO
NOT
touch
any
electrical
switch
• Call
your
gas
supplier.
DO
NOT
use
any
phone
in
your
building.
• Followthe
gas
supplier's
instructions.
• If you
cannot
reach
your
gas
supplier call the fire
department
Basic
Heater Operation
Sunpa
k®
534-TSH
is
a two-stage
outdoor
gas-fired
infrared heaterwhich
is
operated
with
awired switch.
The
heatercan
be
operated
at
a
HIGH
setting
with
an
in
put
of
34,000 BTU/Hr
or
at
a
LOW
setting
of
25,000 BTU/HR.
These
heaters require a
24
VAC
power
source.
The
fact
that
these heaters are hardwired
to
athree-way
switch makes
the
S34-TSH
well
suited
for
commercial
installations. There are no batteries
or
remote-control
devices
to
be
misplaced.
The
robust lighted switch makes
it
easy
to
see
whether
the
heater
is
ON. Switch
is
prewired
specifically
for
the
Model
S34-TSH.
Switch
is
made
for
24
VAC
only.
SUNPAK®
S34
TSH
INFRARED
HEATERS
NOTE:
Sunpak Heatershown
with
optional
Face
Trim
The
Sunpak®
S34-TSH should always
be
started up and operated on
the
High
mode
for
the
first 5 minutes
to
allow
the
heater
to
warm
up. Starting up
the
heater on
the
LOW
mode
before
the
heater is
warmed
up
may
cause
the
heater
to
shut
down
prematurely.
To
correctthis situation, press
the
OFF
followed
by
HIGH.
0
Pa
rt
No. 12052
TSH
Switch
with
Light
3
Sunpak®
heaters have a spark ignition and electronic
flame safety control.
The
pilot
is
only
ON
while
the
heater
is
operating.
If
the
flame safety sensor fails
to
sense
flame
at
the
pilot,
the
heater
will
shut down and lockout. This
may happen due
to
low
gas
pressure
or
a gustywind.
To
restart
the
heater,
first
set
the
switch
to
OFF
before
restartingthe
heater.
Although these heatersare designed
for
outdoor
installation and
use,
it
is
important
that
switches,
transformers
or
other
operatingcontrols
be
protected
from
the
weather.
The
TSH
Switch
with
light
is
intended
for
24
VAC
only.
Two
input
wires hook up
to
the
24
VAC
Transformer.
Polarity must
be
observed
if
you
are connecting
two
or
more heaters. Three
output
wires connect
to
the
heater
for
common,
low
fire and high fire. The blue light on
the
switch shines continuouslywhenever
the
heater
is
on.
Heater Layout and Design
Sunpak®heaters were specifically designed to provide
heated comfort
in
an outdoor environment. They have been
used on outdoor patios acrossthe United States and
Canada for over
30
years. When properly integrated into a
patio design, Sunpak®heaters generally increase the
comfort level 5° to 10° Fahrenheit outdoors. The heating
effectiveness will depend
on
air temperature, wind velocity
and other factors. Whenever possible other local Sunpak®
installations should be reviewed to determine the
effectiveness
for
regional environment.
The environments in which Sunpak®heaters are utilized
vary greatly.
As
an outdoor rated heater it has passed basic
wind and rain tests. This does not mean the heatercannot
be damaged bythe environment
or
when operated
in
very
windy
conditions. Forthis reason
it
is strongly suggested
that
heaters be inspected and if necessary repaired
annually or before each heating season.
The variable environments in which Sunpak®heaters are
applied means thatthese general guidelines are generated
by
necessity and
may
need
to
be refined for local
conditions. These guidelines are to be used in combination
with the installation instructions.
SUNPAK®
534-TSH
INFRARED
HEATERS
Patio Design Consideration
Heater placement is critical for effective and efficient
patio heating.
If
heaters are placed too close together or
mounted too low, people become uncomfortable.
If
heaters
are placed too far apart on a breezy, wind-swept patio the
patio
may
never getwarm.
Sunpak® heaters work best
if
they
are placed in areas
of
the greatest heat loss, such as the open side
of
a semi-
protected patio area. The Sunpak®heater
may
be mounted
at
up
to
a
30
degree angle
or
face down. Note that the top
clearances required from combustible material increases
when heaters are
at
an angle. The heater must always be
horizontal to the floor. Never mountthe heater
in
the
vertical position.
Breezy conditions must be considered when heating
any patio. Windbreaks can be extremely effective in
increasing comfort and reducing heating costs.
Windbreaks must be designed
in
such a
way
as
to allow
the necessaryfresh air and ventilation
for
proper heater
operation (see ventilation
of
installation section).
Sunpak®heaters must always be operated in a location
that allows uniform air pressure around the heater.
If
only
part
of
the heater is located
in
a wind protected zone
damage to the heater mayoccur. Time should
be
taken to
observe how the wind will affect the heaters under local
conditions.
MINIMUM CLEARANCE FROM COMBUSTIBLE MUST
BE
MAINTAINED (see chart on page 6 & 7)
\ \
Ho
ri
zon
t
al
30
"
An
g
le
Mo
del H S HS
115 8' 8' 7'
8'
1
34
9'
10'
8'
1
0'
H=
He
ight
S=Sp
re
ad
of
H
ea
t
II \ I \
',
I
\/
'
✓
\ ,
""
1-
--
- -
--~
1-
----
-
--
---
- 1
1
--
---
--
----~
I
SUNPAKwill raise the comfort level 5-10° Fahrenheit outdoors.
The above coverage table was based on still breeze conditions.
Under windy conditions more heatwill be required. It is
recommended that a windswept patio be designed with wind
breaks to stabilize the patio environment. Wind breaks shall
NOT
interfere with the ventilation
or
combustion air requirements
of
the
heater(s) and
meet
clearance
for
combustible requirements listing
on page 6 &
7.
WARNING: Severe updrafts such
as
you might get on a raised
terrace or rooftop patio can cause damage to the heater.
4
ANGLE MOUNTING: Most applications
of
the
SUNPAK
®b
heater
may
be angle-mounted to a
maximum
of
30°
to
accommodate mounting the
heaters around the edges
of
the patio. Note thatthe
top clearance to combustibles increases when heater
is tipped from the horizontal.
NOTE: Local codes
may
have special requirements
regarding head clearance requirements. Some local
codes require all portions
of
overhead radiant
heatersto
be
located
at
least 8 feet above the floor.
SUNPAK®
534-TSH
INFRARED
HEATERS
Sunpak
®
Infrared
Heater
Location
Poor
heater
installation
.
Cold
airflow
______.
_____.
______.
...
Locate
heaters
to
offset
heat
loss.
Cold
air flow
____.
Suggested
Installation
Configurations
Cold
air flow
UNIFORMLY
Cold
air flow a
SPACED
,-------
..........
___,,.
Heaters are placed
evenly along the roof
with no angle.
Cold
air flow
_______.
5
s
Maintain
appropriate
clearances.
CLUSTER
ARRANGEMENT
Heaters are placed
in
groups, facing away
from each other using a
maximum 30 degree
angle.
Maintain
appropriate
\ clea,ances '
OPPOSITE
ARRANGEMENT
Heaters are installed
using the 30 degree
maximum angle to face
toward each other.
MINIMUM
CLEARANCE
TO
COMBUSTIBLE MATERIALS
USING OPTIONAL
MOUNTING
KIT
P/N 12006
48
"
47 ½ " to
In
side
of
Bracket Base
It----------
49
¼"
to Outside
of
Bracket Base
--------
~
x 1
Cho.nnel
Bo.r
SUNPAK®
534-TSH
INFRARED
HEATERS
SUNPAK®
INFRARED
HEATERS
0 -
~~
!!
.
No.
S3
4
-17"
48
"
No. S34-1
7'"
48"
Ceiling
~
(2) 3/8 Bolts
__,-----,~
-=---=---=---=---=---=---=---=---=---=---=---=---=---=---=---=---=---=---=---=---=---=----=-,..,
---~
1 (1) 3/8 Bolt
8'
L Sunpak Model S34-TSH Heater
~·
___________
(_
ba
_c
_k_
s
_i
d
_e_
o
_f
h_e_
a
_t
e
_r
)
___________
--+--+-'
GAS
--------:
1.00
0
2.750
>--------------4
7.
750-----------------24'
-i
Warning:
Heater
must
be
level in
the
lengthwise
direction.
6
Installation/Service Instructions
Receiving Equipment
On
receipt of equipment it is suggested that a visual
inspection be made for external damage to the carton. If
the carton is damaged, a note should
be
made on the
Bill of Lading when signing forthe equipment. Remove
the heater from the carton.
If
there
is damage, report
the
damage
to
the carrier immediately.
INSTALLATION INSTRUCTIONS
Important Notice
These instructions are intended for qualified personnel,
specifically trained and experienced in the installation of
this type of equipment and related system components.
Some states or provinces require installation and
service personnel to be licensed. If your state
or
province is such,
be
sure your contractor bears the
appropriate license. Persons notqualified shall not
attempt
to
fix this equipment nor attempt repairs.
A WARNING
Asphyxia, Explosion
or
Fire
Improper installation, adjustment,
alteration, service or maintenance may
create a hazard resulting in asphyxiation,
explosion or fire,
or
damage to the
equipment
Code Requirements
Installation must be in accordance with local codes, or in
the absence of local codes, with the latest edition
of
the
National Fuel Gas Code, ANSI Z224 and National
Electrical Code ANSI/NFPA 70, and for Canada, the
latest edition
of
CAN/CGA-B149.1 and B149.2 and
Canadian Electrical Code, CSA C22.1 Part 1 and Part
2.
• Heatersto be installed in Aircraft hangars must be
installed in accordance with American National
Standards for Aircraft Hangars, ANSI/NFPA
No.
409.
• Heatersto be installed in Public Garages must
be
installed in accordance with NFPA
No.
88A,
Standards for Parking Structures.
• Heaters must
be
installed so that minimum
clearances marked on
the
heaters will be
maintained from vehicles parked below the heater.
• Each heater must be electrically grounded in
accordance with the National Electrical Code,
ANSI/NFPA 70, when an external electrical source
is utilized.
In
Canada, the
CSA
Canadian
Electrical Code,
C22.1
Part 1 applies.
7
SUNPAK®
INFRARED
HEATERS
Gas Supply
The gas inlet supply pressure and manifold pressures required
for each heater are listed below. Forgas supply line pressures
in excess
of½
PSI, consultwith your gasservice provider
or
the
factory.
Gas
Inlet Pressure NatGas
Maximum Pressure ½ PSI
Minimum Pressure
6"
W.C.
Manifold Pressure S"W.C.
Propane
½PSI
11"W.C.
10"W.C.
It is critical that
the
gas piping
system
be
adequately sized
for all
the
gas appliances it serves.
Clearances
Each heater must be installed such that the following
"Minimum Clearance
to
Combustible Materials' are maintained.
Combustible materials include wood, compressed paper, plant
fibers, plastic, Plexiglas
or
other materials capable
of
being
ignited and burned. Such materials shall be considered
combustible even though flame-proofed, fire retardant treated
or
plastered. Additional clearance may
be
required for glass,
painted surfaces, vinyl siding or other materials which may be
damaged by radiant or convection heat.
Adequate space around each heater is required even when the
materials surrounding the heater are non- combustible to
provide adequate combustion air and ventilation of exhaust
gases. Heatersshould never be located in a ceiling recess or
anyform of ceiling enclosure.
The
stated clearance to combustible materials represents a
surface temperature of 90°F (32°C) above room temperature.
Building materials with a low heat tolerance (such as plastic,
vinyl siding, canvas, tri-ply, etc.) may
be
subjectto degradation
at lowertemperatures. It isthe installer's responsibility to assure
that adjacent materials are not subject to degradation.
In
locations used for storage of combustible materials, signs
shall
be
posted to specifythe maximum permissible stacking
heightto maintain required clearances from the heater to
combustible materials.
OPTIONAL MOUNTING
KIT
(#12006): Optional Mounting Kit is
included in some packages. Whetherthe mounting kit is used
or
not, minimum clearance from combustibles must be observed as
follows:
WARNING: The clearances shown below are also applicable to
vehicles parked below heaters.
Input Side Rear Ceiling Below Mtg.
Model BTUH
In In In In
Angle
S34 34,000 24" 17" 13" 48" HORIZ
S34 34,000 24" 8" 18" 48" 30° MAX
SUNPAK®
INFRARED
HEATERS
Sunpak Heaters Typical
Gas
Hook-up
Gas
Supply Certified
CSA
or
UL
Flexible
Gas
Connector
(supplied
by
installer)
0 0
Connecting to
Gas
Line
1.
Use
Soapywater tocheck for leaks.
Never u
se
an open fl
ame
.
Sediment
Trap
2. DO NOT kink
or
knotgas
..,
-e
hose connector. -
~
-
3. Sedimenttrap required to
protectgas control valve.
4. Manual shut-offvalve required
for heater
ma
intenance.
5.
Gas
line shall NOT be used
to
supportthe heater.
Suspension Hazard
Mounting kits and hanging supports must
be able
to
withstand a minimum working
load
of
75
lbs. (33 kg). Failure
of
the
supports can result in death.
Local codes regarding head clearance
re uirement must be observed.
Heater Mounting and Support
Heatersshall be mounted
in
a fixed position independent
of
gas and electrical supply line. Hangers and brackets
shall
be
of
noncombustible material.
Heaters subject
to
vibration shall
be
provided with
vibration isolating hangers.
Suitable materials
for
hanging infrared heaters are steel
pipe, steel channel, orfabricated hangers
of
at least 16-
gage material. Hangerand brackets must be secured with
adequate anchor
to
a secure structure using good building
practices. Additional bracing
to
protect against seismic
forces
may
be
required in seismically active areas. Never
mountheatersto a moving object such
as
a trailer, motor
home, boat, etc.
8
Gas Piping
1.
A minimum pipe size
of½"
is required for inlet
piping. A
½"
leverhandled gas shut-offvalve
should be installed within 6 feet
of
the appliance
for servicing and
as
emergencyshutoff
to
the
unit.
2.
Check with local and state plumbing and heating
codes regarding sizing
of
gas lines.
3.
All gas pipe connections
to
the
heater(s) must
be
sealed with a gas pipe compound resistant
to
liquefied petroleum gases.
4.
Installation
of
a drip leg or sedimenttrap
in
the gas
supply line going
to
each heater is required to
minimize
the
possibility
of
any loose scale
or
dirt
within
the
gas supply linefrom entering
the
heater's control system.
5.
\/\/hen checking for gas leaks, do not use an open
flame.
Use
a soap and water solution.
6.
For gas supply line pressures
in
excess
of½
PSI,
consult
the
factory
or
your local representative.
7. Installation
of
1/8"N.P.T. plugged
tap
accessible
for test gage connections
is
required upstream
of
the gas supplyconnections to the heater.
8. Never use pipe sealing compound on brass
to
brass flared fittings.
Electrical
1. Sunpak S34-TSH Heaters need
24
VAC
to
operate.
A special lighted switch is provided which also
requires 24 VAC.
In
sizing your step down
120V/24V transformeralways allow for a current
draw
of
20 VA per heater. A 24V-40VA
transformerwill operate two heaters.
2.
If
any
of
the
original wire supplied inside the
appliance must
be
replaced, it must be replaced with
wiring material having a temperature rating
of
at
least 105degrees Centigrade.
Ventilation
1. It is required that areas above the heater be
properly vented to allow
for
necessary combustion
air
and removal
of
combustion gases.
2. Heaters shall be provided with natural
or
mechanical means
to
supply and exhaust
at
least
4 cfm per 1,000 BTU per hour
of
heater input.
Exhaust openings for removing the flue products
shall
be
above the level
of
the heaters.
3. Heater ventilation must complywith state and local
codes. Never use heater
in
a fully enclosed
area.
Fire Sprinklers
Fire Sprinklers must be located at an appropriate
distance from each heater to avoid accidental activation
of
the sprinkler. Ethylene glycol
or
propylene glycol must
never be used in fire sprinkler systems where heaters are
present as these substances may become flammable
when heated. A fire sprinkler professional must
be
consulted when heaters are installed where fire sprinklers
are present to insure that heaters and the fire sprinkler
system are properly integrated. Specific guidelines can be
found in NFPA
13
regarding design and specifications for
Fire Sprinkler Systems near heaters.
Initial Start-Up
Procedure
(Read entire Procedure First)
1.
Before turning ON your
new
heatermake sure:
a. Heater is securely mounted and clearances from
combustible materials have been observed (see
Clearances -page 7);
b. Tip angle
of
heater does not exceed 30 degrees
(see Correct Mounting -page 12);
c. Gas line is properly connected and there are no
leaks (see Gas Piping -page 8);
d. Make sure 24 VAC is properly connected to the
heater. Applying 120 VAC
to
the heater will
damage the switch and other heater controls
2. Start Heater;
a. Turn ON manual gas valve.
b. Set switch to the high setting for the first 5
minutes.
c.
If
heater locks out, switch to OFF to RESET
Heater and repeat start
up
sequence.
d.
If
the heater locks out several timesthere
may
still
be
air in the gas line.
NOTE: Some white smoke
may
appear
during
or
just afterthe initial start-up
of
the
heater. White smoke will dissipate with
proceeding use. This is normal due
to
some
residual lubrication on a new heater
9
SUNPAK®
INFRARED
HEATERS
Regular Service and Maintenance
Overtime, particularly during long periods
of
non-
use,
the
heater
can
accumulate
dirt
and debris
in
and around
the
pilot and
the
burner. Routine
maintenanceshould be performed
at
least once a
year by a qualified service agency
to
insure
the
heater
is
operating properly.
More
frequent
service may be required
for
heaters located near
waterfronts.
If
local service
is
not
available call
your
natural
gas
or
propane supplier.
NOTE
• Ele
ctro
de
3/ 16'
froM
Pilot
Hoo
d.
El
ec
t
ro
de
Sunpak Pilot and Electrode Position
Typi
ca
l 24V Transformer. Trans
fo
rm
er
should
ne
v
er
be mou
nte
d inside
heater
SUNPAK®
INFRARED
HEATERS
Optional
Face
Trim
can be easily installed
on
all Sunpak
models
You
must
remove
the
Sunpak Face
Trim
to
connect
power
to
the
heater.
The
Sunpak Face
Trim
is
secured
with
four
(4) screws,
two
(2) located
along
each side
of
the
heater.
Wiring Diagram for Sunpak S34 TSH
Two
Stage Hardwire Heater
1) 24
VAC
/
20VA
(.8 AMP required
for
each heater
2) Electrical Polarity must
be
maintained when connecting multiple heaters
3) Neverinstall the 24
VAC
transformer inside the heater.
Item No. 12050
Optional
Two
Stage
Switch (24 VAC Only)
Line
Vo
lt
ageSwitch
(supplied by installer)
•
SUNPAI<
Ydow
• Hii1'•Flffi
Bli.lO
·
Low-Fi'O
Groon
-
Gtoi..niJ(OUI)
Gr..-.
·
Ground
(in)
R.cl•2"'VAC.
Red
24 VAC Transformer
(supplied by installer)
•
SUNPAK
Green
30°
l--1~
,