BLUM MINIPRESS PRO User manual

BA-102/2EN M54.XXXX
Please keep a copy of the operating instructions.
The operating instructions contain the EC Declaration of Conformity, which must be produced for authorities upon request.
MINIPRESS PRO
EN
HO
051140

2BA-102/2EN M54.XXXX
A- Orientation diagram
Safety device:
Do not remove - replace immediately with original parts if damaged.
1.4 2.1
2.4
1.2
2.2
2.3
1.10
3.1
3.3
1.1
3.6
1.9
3.4
5.1
3.3
1.5
3.2
1.7


1.1
1.4
5.1
3.4
3.6
3.2
3.5
3.7
1.8
1.7
1.3
3.3
3.2
1.4
3.4
3.6
2.1
2.4
1.8
1.2
1.3
2.2
2.3
3.3
3.3
5.1
1.5
1.7
1.1
1.0














3BA-102/2EN M54.XXXX
B - Table of contents
A- Orientation diagram 2
B - Table of contents 3
C - Reading guide 5
C.1 - How to use these operating instructions 5
D - Safety information 6
D.1- Remaining risks according to ISO EN 12100-2 6
D.2 - Safety decals 6
D.3 - Intended use 6
D.4 - Safety information 7
D.5 - Noise emission 7
D.6 - Dust emission 7
E - Serial tag 8
F- EC Declaration of Conformity / Techn. Data 9
F.1 - EC Declaration of Conformity 9
F.2 - Technical data 9
1 - Assembly machine setup 10
1.1 - Unpacking and assembly 10
1.1.1) Assembly machine space requirement 10
1.1.2) Space requirement of drilling head and ruler storage rack (optional) 10
1.1.3) Unpacking assembly machine 10
1.1.4) Use lifting machine to place machine on table 10
1.1.5) Securing assembly machine to a suitable table 10
1.1.6) Removing ring screw (2.6) 11
1.1.7) Attaching table (2.7) 11
1.1.8) Attaching handle 11
1.2 - Connecting to compressed air system 11
1.2.1) Connecting air supply 11
1.2.2) Setting operating pressure (2.2) 11
1.3 - Electrical connection 12
1.3.1) Electrical connection 12
1.3.2) Checking motor rotation 12
1.3.3) Correcting motor rotation 12
1.4 - Dust extraction 13
1.4.1) Connecting extraction system to the assembly machine 13
1.4.2) Attaching the extraction system with the controller 13
2 - Description of operator panel 14
2.1 - Description of operator panel 14
2.1.1) Designation of operating elements 14
2.1.2) Feed switch (3.2) 14
2.1.3) Hold down clamp switch (3.3) 14
3 - How to operate the machine 15
3.1 - Vertical drilling unit 15
3.1.1) Gearbox replacement 15
3.1.2) Replacing rulers 15
3.2 - Setting work top to drilling distance 16
3.2.1) Setting drilling distance 16
3.3 - Setting clamps 16
3.3.1) Setting hold down clamps (4.3) to the material thickness 16
3.4 - Setting drilling depth 16
3.4.1) Setting drilling depth 16
3.5 - Setting cam speed 16
3.5.1) Setting cam speed (4.5) 16
3.5.2) Checking cam brake 16
3.5.3) Setting cam brake (4.7) 17
3.6 - Setting operating mode 17
3.6.1) “Drilling” and/or “Drilling and inserting fittings” mode switch (4.6) 17
3.7 - Drilling and inserting fittings 17
3.7.1) Assembly of furniture hinges, furniture connectors, METABOX and TANDEM front fixing brackets 17
3.7.2) Clipping fitting onto insertion ram (4.7) 18
3.7.3) Pushing work piece to the swivel stop (9.1) 18
3.7.4) Pushing work piece to the marking line 18
3.7.5) Drilling 18
3.7.6) Inserting the furniture hinge 18
4 - Drilling depth setup explanation 19

4BA-102/2EN M54.XXXX
B - Table of contents
4.1 - Pre-setting revolver for drilling depth 19
5 - Working with the assembly machine 20
5.1 - Creating a setup plan 20
5.1.1) Identifying drilling head and ruler 20
5.1.2) Removing setup plan template 20
5.1.3) Creating work piece drawings on the setup plan 20
5.1.4) Drilling head setup for machine 20
5.1.5) Setting drilling depth 21
5.1.6) Setting work top 21
5.1.7) Setting swivel stops (9.1) 21
5.1.8) Storing setup plan 21
6 - Assembly Overview 22
6.1 - Assembly with drilling heads and rulers 22
7 - drilling heads 23
7.1 - General 23
7.1.1) Attaching drilling heads 23
7.1.2) Setting drill bit length 23
7.1.3) Inserting drill bits into the chuck 23
7.1.4) Attaching insertion ram to the swing arm 23
7.2 - drilling heads 24
7.2.1) FH drilling head: MZK.2000 24
7.2.2) MPH drilling and insertion head: MZK.2100 24
7.2.3) MPV drilling and insertion head: MZK.2110 24
7.2.4) SYH drilling head: MZK.2200.01 25
7.2.5) SYV drilling head: MZK.2800 25
7.2.6) BOX drilling head: MZK.2230 25
7.2.7) D drilling head: MZK.2400 25
8 - Rulers 26
8.1 - General 26
8.1.1) Storing rulers 26
8.1.2) Attaching swivel stop (9.1) 26
8.2 - Rulers 26
8.2.1) ST ruler: MZL.2000 standard ruler 26
8.2.2) R ruler: MZL.2010 Reversible ruler 26
8.2.3) LD ruler: MZL.2080 line drilling ruler 27
8.2.4) E ruler: MZL.2090 extension ruler 27
8.2.5) Ruler supports: MZV.2000 for extension ruler 27
9 - Maintenance and service 28
9.1 - Maintenance 28
9.1.1) Maintenance 28
9.1.2) Replacing the operational status indicator 28
9.1.3) Replacing a damaged gearbox coupling 28
10 - Troubleshooting 29
10.1 - Error during drilling 29
10.2 - Fitting insertion error 32
10.3 - Function errors 32
11 - Appendix 34
11.1 – User-supplied work top 34
12 - Diagrams 35
12.1 - Electrical diagram1x 230 V 50 Hz 35
12.2 - Electrical diagram 3x 220 V 60 Hz 35
12.3 - Electrical diagram 3x 230 V 50 Hz 36
12.4 - Electrical diagram 3x 400 V 50 Hz 36
12.5 - Pneumatic diagram 37
Notes 38

5BA-102/2EN M54.XXXX
• Pleasekeepacopyoftheoperatinginstructions.
• Completelyreadtheoperatinginstructionsandthesafetyinformationbeforeoperatingtheassemblymachine.
• Werecommendthatyouusetheorientationdiagramforeasieridentificationofthepartsbeingdescribed.
• Individualsectionsareindicatedbycapitallettersornumberswhichmakesiteasiertonavigatetheinstructions.
C.1 - How to use these operating instructions
C - Reading guide
(2.1)Component description codes correspond to the section where the component and its function is described. For example, (2.1) is
described in section 2.
Comment:
This exclamation point indicates a comment. If this comment is not followed, then assembly machine components
as well as the work piece itself may be damaged or the assembly machine may be rendered inoperable and/or the
work piece unusable.
Safety information:
This exclamation point indicates important safety information that must be followed.
Dear valued Blum customer,
We would like to congratulate you on your decision to purchase the Blum assembly machine. You are now the owner of a modern,
high-quality assembly machine that will give you years of productive use with the proper care and maintenance.
We realise that your time is valuable. However, you should carefully read these operating instructions before you set up and use the
machine for the first time. In this way, you will best determine how to adjust the assembly machine to your needs as well as protect
yourself against injury. In addition, the operating instructions also contain important information about machine maintenance.
At the time of printing, these operating instructions contained up-to-date information for this model. Small deviations due to continual
development of the assembly machine design cannot be ruled out entirely. These operating instructions are an important component
to the assembly machine and must be transferred to the new owner if the machine is sold.
For your own safety, you should only use Blum-approved replacement parts and accessories. Blum is not liable for any damages
resulting from the use of unapproved products.
Blum GmbH retains the right to make changes to and/or cancel without replacement the technical design, equipment,
technical information, colour, materials, services provided and similar without prior notice and without explanation as well
as the right to discontinue production of a specific model also without prior notice.
!

6BA-102/2EN M54.XXXX
• Thismachinecomplieswithcurrentsafetystandards.However,risksremainfor
• theoperatorandsecondpersonsduetothestrokemovementofthedrillingunitandespeciallyincasesafetydevicesareremoved
or control elements should fail.
• Otherremainingrisksareindicatedbythesafetydecalsandinthefollowingsafetyrules.Itisthereforeabsolutelynecessarytofol-
low all safety instructions carefully.
D.1- Remaining risks according to ISO EN 12100-2
D - Safety information
D.2 - Safety decals
D.3 - Intended use
• Thedesignatedpurposeoftheassemblymachineisthedrillingandinsertionoffurniturefittingsintoworkpiecesmadeofwood,
particle board or plastic coated wood. The assembly machine should only be used in manufacturing. The assembly machine is only
intended for stationary operation. The manufacturer does not assume liability for uses not described in the instruction manual.
• Theintendedpurposeofthelasermarkinglineismeasurementandpositiondeterminationontheworkpiece.
Only wood or particle board should be used as the work piece since they are non-reflective. Coated and/or reflective work pieces
may not be used.
• Themachineisnotexplosion-proof.Itshouldnotbesetupnearapaintfinishingsystem
Completely read the operating instructions and the safety information before operating the assembly machine
Wear proper eye and face protection when operating this machine
Only one person at a time must operate the machine.
The work area is located in front of the machine.
Electrical connections and maintenance should only be performed by a qualified electrician.
Disconnect electrical and pneumatic connections before making any repairs (plug / rapid hose coupling).
Keep hands away from the drill or swing arm during the drilling or insertion process.
Do not remove safety devices - danger of injury.
Keep hands away from the danger zone. - danger of being crushed
Wear proper ear protection when operating this machine
Class 2M laser - Never look directly into the laser beam. The laser can cause eye damage.

7BA-102/2EN M54.XXXX
• Beforeretooling,cleaning,maintenanceorperforminganyworkondrillbits,turnthemainswitch(2.1) to pos.0 and disconnect the
assembly machine from the pneumatic connection.
• Onlyusesharp,cleandrillbits.Attachdrillbitssecurely.
• Particularcaremustbetakenwhenworkingonsectionsthatjutoutovertheworktop.Attachalargerworktableoruseextensions.
• Securetheworkpieceduringdrilling/insertion.Usetheassemblymachineclampsorifthesearenotsufficientfortheparticularjob,
use suitable clamping equipment.
• Wearappropriateworkclothing.
• Youshouldalwayscheckthatallsafetydevicesandmachinepartsarefunctioningproperlybeforeuse.Replacedamagedparts
with original Blum parts.
• Makesurethatnoothertoolsorobjectsareontheworktableasidefromyourworkpiecebeforeturningontheassemblymachine.
• Alwaysturnthemainswitch(2.1) to POS. 0
• Foryourownsafety,onlyusethoseaccessorieswhicharerecommendedorindicatedintheinstructionleafletortheBLUM
catalogue.
• Donotmakeanyalterationsormodificationstotheassemblymachine.
• Ifthereareanyquestionsand/orproblems,pleasecontacttheBLUMCustomerServiceDepartment.
• Wearearprotection
• Makesurethattheworkareaisilluminatedproperly
• Allnationalregulationsregardinglabourlaw,industrialsafetyaswellasalldisposalguidelinesmustbefollowed.
D - Safety information
D.5 - Noise emission
The work place noise level LpA determined according to DIN EN ISO 11202 with Supplement CEN -TC 142 is 85 dB(A). The sound
power level LWA determined according to EN ISO 3746 with Supplement CEN-TC 142 is 92 dB(A). The measurement uncertainty
constant K is 4 dB (A).
The following supplements from CEN - TC142 to maintain an accuracy class better than 3 dB were taken into account:
The ambient correction factor K3A is 4 dB. The difference between the extraneous noise level and the sound intensity level at each
measuring point is 6 dB. The machine-specific measuring conditions were as follows taking into account ISO 7960 sections 0 through
4:
Drill bits: 1 boss hinge drill bit d= 35 mm; t= 12 mm, n= 2890 U/min
2 dowel drill bits d= 8 mm; t= 12 mm, n= 5600 U/min,
Work piece: Chipboard 300 x 700 x 19.
Microphone position: Centred 1 m in front of the drill axle at a height of 1.5 m
Note:
The values specified here are emission values, which means that they are not necessarily safe workplace values at the same time.
Because there is no correlation between emission values and workplace values, they cannot be used to reliably determine whether
or not additional precautions are required. Factors that can influence the current workplace value include the duration of exposure,
the type of work space, other sources of noise, the number of machines and other nearby influences. Also, admissible workplace
levels may vary from country to country. The information provided here is designed to enable users to assess the hazards and risks
involved more accurately.
D.6 - Dust emission
If connected properly to a dust extraction system, dust emissions fall clearly below the technical standard value. The assembly
machine is equipped with a connecting piece for hoses with an inside diameter of 50 mm. This provides negative pressure of 1000 Pa
for the maximum required average air velocity of 20 m/sec. If there is no extraction system connector with a diameter of 50 mm, the
supplied adapter can be used.
• Theassemblymachinemustbeconnectedtoadustextractionsystem.(Theextractionsystemconnectionmustbeflexibleand
flame resistant).
• Regularlyremoveremainingdustandchipsusingavacuumcleaner.
D.4 - Safety information

8BA-102/2EN M54.XXXX
BG Пробивнимашини
DA Bore- og beslagssætmaskiner
DE Bohr- und Beschlagsetzmaschine
EN Drilling and insertion machine
ET Puurimis- ja sisestusmasinad
FI Asennusporakoneet
FR Machine pour percer et poser des ferrures
EL  Μηχάνημαδιάτρησηςκαιτοποθέτησης
IT Macchina forainseritrice
LV  Urbšanasunfurnitūrasiestrādāšanasiekārta
LT  Gręžimo-montavimostaklės
NL Boor- en beslagmachines
PL  Maszynadonawiercaniaiosadzaniaokuć
PT Furadeira e máquina para a montagem de ferragens
RO Maşinădegăuritşimontatferonerie
SV Borr- och beslagsmonteringsmaskiner
SK  Vŕtacíalisovacístroj
SL Vrtalni stroj in stroj za okovje
ES Máquinas para taladrar y de instalación de herrajes
CS  Vrtacíalisovacístroje
HU Fúró-ésvasalatbepréselőgépek
MINIPRESS PRO
2010
V
Ser.No.: KC00001
Ref.No.: M54.2000
Julius Blum GmbH - A - 6973
Bohr- und Beschlagsetzmaschine
lbs
kg / Hz kW

9BA-102/2EN M54.XXXX
Julius Blum GmbH, Industriestr. 1, A-6973 Höchst herewith declare on our own responsibility that the product
MINIPRESS (M54.xxxx) with drilling heads (MZK.2000, MZK.2100, MZK.2110, MZK.2200, MZK.2230, MZK.2400, MZK.2410,
MZK.2800, MZK.2810) to which this Declaration refers, complies with the following EC Directives:
EC Machine Directive 2006/42/EC
EC EMV Directive 2004/108/EC
The following harmonised European standards have been used to ensure proper implementation of the requirements specified in the
EU Directives: EN ISO 12100-1, EN ISO 12100-2, EN 60204-1, EN 349, EN 983
In addition, the following standards have also been applied: EN ISO 11202, EN ISO 11204, DIN 33893-2
Registered location:
Höchst, 06.07.09
Dipl.-Ing. Herbert Blum, Documentation authorised agent:
Managing Director Dipl.-Ing. (FH) Thomas Maier,
www.blum.com www.blum.com
F.1 - EC Declaration of Conformity
F - EC Declaration of Conformity / Techn. Data
F.2 - Technical data
1) General data
• Voltage:  seeserialtag
• Current:  seeserialtag
• Connectedload
Motor: 1.1 kW
• RPM:   seeserialtag
• Airconsumption: 1.5litrespercycle
• Noiseemission: 80.4dB(A)
Important: Provide a 16 A mains backup fuse.
Installation location for storage and operation:
• Temperaturerange: 5-40°C(39.2-104°F)
• Rel.humidity:  35-55%
2) Weight and measurements
Weight: m= 75 kg
Dimensions: H= 863 mm
W= 936 mm
D= 745 mm
3) Max. work piece thickness
• drillingonly45mm
• Insertion
Depending on the fitting max. 20 mm to max. 32 mm
4) Max. drilling distance
• Drillingdistancecentrespindle:0-130mm
5) Max. drilling diameter
• Max.drillingdiameter45mm
• FordrillbitsseeBlumcompletecatalogue
Only Blum-approved drill bits
may be used.
6) Accessories
• ForaccessoriesseeBLUMcompletecatalogue
Fachausschuß Holz
Prüf- und Zertifizierungsstelle im BG - PRÜFZERT
Postfach 800480
70504 Stuttgart / Deutschland
GS-Prüfbescheinigungsnr: 051140
BG-Prüfbescheinigungsnr: 051141

10 BA-102/2EN M54.XXXX
1.1 - Unpacking and assembly
1 - Assembly machine setup
1.1.1) Assembly machine space requirement
H= 863 mm
W= 936 mm
D= 875 mm
1.1.5) Securing assembly machine to a suitable table
• Usealiftingtooltolifttheassemblymachineontothetable
• Recommendedtableheight80-90cm
• Secureassemblymachineusingenclosedscrews(drillingrequired).
(4x DIN 912 M8x30 + 4x counter plate)
ATTENTION:
The assembly machine weighs approx. 75 kg.
The table should have the proper dimensions
ATTENTION:
The centre of gravity for the assembly machine is in the back
1.1.2) Space requirement of drilling head and ruler storage rack (optional)
Part number: MZA.2600
H1= 613 mm
H2= 600 mm
W= 1,282 mm
D= 350 mm
1.1.3) Unpacking assembly machine
• Removebox
• Removefixingcomponents
1.1.4) Use lifting machine to place machine on table
ATTENTION:
Machine must be lifted using a crane.
Do not hold or lift machine using the motor hood.
• Liftmachinebytheringeyes(1.6) using a lifting tool
• Donotsetuporstoreassemblymachineinamoistenvironment.Thespaceshould
be dry.
• Theworkplacemusthaveproperillumination.

  
1.6

11 BA-102/2EN M54.XXXX
1 - Assembly machine setup
1.2 - Connecting to compressed air system
ATTENTION:
During the following procedure, the drill unit (2.23)
makes an upward motion
1.2.1) Connecting air supply
• Connecttheairsupplytotheairfilterunit(1.8) of the assembly machine
• Openlockvalve(1.3).
1.1.8) Attaching handle
• Insertgauge-glass(1.5)
• Attachhandwheelandattachhandle(1.1)
1.1.6) Removing ring screw (1.6)
Important:
A rapid hose coupling must be inserted a max. 3 m from the machine in
the air pressure supply line.
1.2.2) Setting operating pressure (1.2)
• Theoperatingpressureis6bar
(Pmin = 5 bar)
(Pmin = 7 bar)
• Airconsumptionperworkcycleis1.5litres
Note:
Remove the ring screws (1.6) to avoid damaging the assembly machine
and work piece.
1.1.7) Attaching table (1.7)
• Attachtable(1.7) using screws provided
1.2 1.8
1.3
1.5
1.1
1.0
1.6
!
!
1.7
1.11

12 BA-102/2EN M54.XXXX
1 - Assembly machine setup
1.3.3) Correcting motor rotation
These work steps should only be carried out when operating with three-phase current
and/or power current.
If the motor rotation is wrong:
• Setmainswitch(2.1) to Pos.0
• Disconnectassemblymachinefromthemains
• Rotatetheturnoverplate(1.12) in the plug by 180 deg. by pressing and turning
• Recheckthemotorrotation.
1.3.2) Checking motor rotation
These work steps should only be carried out when operating with three-phase current
and/or power current.
ATTENTION:
During the following procedure, keep your hands away from the work
area of the assembly machine
• Setmainswitch(2.1) to Pos.I
• Removemotorhood
• Brieflypressfeedswitch(2.2)
• Themotorfan(1.9) must turn in the direction of the arrow (1.10)
Important:
The assembly machine is designed for the voltage printed on the label
of the connection cable.
For use with other assembly machine operating voltages, see Chapter
12 - Diagrams
• Setmainswitch(2.1) to Pos.0
• Theattachedplugshouldcorrespondtonationalstandards.Providea16Amains
backup fuse (see Chapter 12 - Diagrams).
1.3 - Electrical connection
1.3.1) Electrical connection
The assembly machine comes equipped with a plug. If it cannot be used, an electrician
should replace the plug.
ATTENTION:
The electrical connection must be performed by a qualified electrician!
1.12
1.9
2.1
2.2
1.10
!
2.1
2.2
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13 BA-102/2EN M54.XXXX
1 - Assembly machine setup
1.4 - Dust extraction
1.4.1) Connecting extraction system to the assembly machine
ATTENTION:
The machine must be connected to a dust extraction system!
• Insertthespiralhosewithaninsidediameterof50mmintothereceivingtube(1.4)
and fix it
• Makesurethattheaverageairvelocityfortheextractionsystemisatleast20m/sec.
• Ifthereisnoextractionsystemconnectorwithadiameterof50mm,thesupplied
adapter (image 1.4.2) can be used. For connection, make sure that a minimum air
velocity of 20 m/sec is provided at the cross-section of the 50 mm hose.
1.4.2) Attaching the extraction system with the controller
ATTENTION:
The electrical connection must be performed by a qualified electrician.
1.4
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

14 BA-102/2EN M54.XXXX
2.1 - Description of operator panel
2 - Description of operator panel
2.1.1) Designation of operating elements
• (2.1) Main switch
• (2.2) Feed switch
• (2.3) Hold down clamp switch
• (2.4) Operating mode display indicator
ATTENTION:
The main switch (2.1) does not disconnect the assembly machine
from the air pressure system.
Pos.0: Operating mode indicator (2.4) does not light. Assembly machine in
set-up mode
- Motor cannot be started
- Stroke movement can be carried out
Pos.1: Operating mode indicator (2.4) lights. Assembly machine is in opera-
tional mode
- Drilling and the fitting insertion can be carried out
- The marking line lights
The main switch (2.1) can be secured against unauthorised drilling using a standard
padlock.
2.1.2) Feed switch (2.2)
ATTENTION:
When pressing the feed switch (2.2), keep your hands away from the
work area (A) of the assembly machine.
Pressing the feed switch (2.2) will carry out the currently selected work
process.
Set up:
Set main switch (2.1) to Pos.0 + press feed switch (2.2)
Drill:
Set main switch (2.1) to Pos.1 + press feed switch (2.2)
Insert fitting:
Swivel in swing arm + press feed switch (2.2)
2.1.3) Hold down clamp switch (2.3)
Pos. Clamps on:
Pressing the feed switch (2.2) automatically engages the hold down clamps.
Briefly touching the hold down clamp switch (2.3) will disengage the clamps
(3.3).
Pos. Clamps off:
Pressing and turning the clamp switch (2.3) to pos. will turn off the hold down
clamps. When the feed switch (2.2) is pressed, the hold down clamps (3.3)
remain engaged.
ATTENTION:
The main switch (2.1) should be set to pos. 0 when not in use to prolong
the life of the marking line.
2.1 2.4
2.3 2.2
2.1
2.2
2.3
+
+
+
2.1
2.2
2.3
3.8

15 BA-102/2EN M54.XXXX
3.1 - Vertical drilling unit
3 - How to operate the machine
3.1.1) Gearbox replacement
• Mainswitch(2.1) at Pos. 0
• Loosenlockingdevice(3.1) by turning to the left
• Liftthelockingunitonthelockingdevice(3.1) and pull forward
• Removethedrillingheadfromtheguideandplacetotheside
• Insertthedesireddrillingheadintotheguideuntilthestop
3.1.2) Replacing rulers
• Mainswitch(2.1) at Pos. 0
• Pullruler(8.2) forward and remove from the top
• Placeruler(8.2) to the side
• Insertdesiredruler(8.2) into the specified elongated hole with the indexing pegs and
slide all the way back
• Closeclampingknobs(3.2)
Important:
Make sure that the ruler (8.2) is inserted and clamped cleanly aligned
and not askew. The clearance for the standard ruler must point to the
front.
Move the locking unit on the locking device (3.1) down
• Tightenlockingdevice(3.1)
• Checkthatthegearboxisfixed.Ifthegearboxisnotfixed,thecouplingcouldbreak
(Replacing the coupling (9.1), see point 9.1.3)
ATTENTION:
A damaged coupling could cause injury. Tighten locking device before
operating the machine
3.1
3.2
!
3.1

16 BA-102/2EN M54.XXXX
3.2 - Setting work top to drilling distance
3 - How to operate the machine
3.2.1) Setting drilling distance
• Loosenclamping(1.0)
• Setthedesireddimensionusingthehandwheel(1.1)
• Tightenclamping(1.0)
3.5.2) Checking cam brake
The cam brake slows down the cam speed just before the drill enters the wood. (This
extends the life of the drill and ensures tear-free drilling)
• Mainswitch(2.1) at Pos. 0
• Keeptheassemblymachine’sworkarea(A)free.
• Pressthefeedswitch(2.2) and observe the cam movement.
3.3.1) Setting hold down clamps (3.3) to the material thickness
• Openclampscrew
• Settheholddownclamps(3.3) so that the distance between the door and the clamp
guard is a max. x = 3 mm.
• Looselytightenclampscrew
3.4.1) Setting drilling depth
• Setmainswitch(2.1) to Pos. 0
• Thedrillingdepthsforworkpiecethicknesses16and19mmarealreadypre-set.
• Turnrevolvinghandle(3.4) to the desired position.
The drilling depth is now set.
3.3 - Setting clamps
3.4 - Setting drilling depth
Important:
How to set other dimensions is described in point 4.1.2 “Pre-setting
revolver for drilling depth.”
3.5.1) Setting cam speed (3.5)
• Faster: Turn screw (3.5) to the left
• Slower: Turn screw (3.5) to the right
Reduce the cam speed for work pieces that are thicker than 19 mm.
3.5 - Setting cam speed
1.1
1.0
3.3
3.4
3.5
!
2.1
2.2
2.3
3.8

17 BA-102/2EN M54.XXXX
3 - How to operate the machine
3.5.3) Setting cam brake (3.7)
The brake is set by turning the screw (3.7) on the cylinder.
• Turnscrew(3.7) to the right:
slows down the drill bit
• Turnscrew(3.7) to the left:
speeds up the drill bit
3.6.1) “Drilling” and/or “Drilling and inserting fittings” mode switch (3.6)
• Pressfeedswitch(2.2)
• Setmodeswitch(3.6) to the desired setting
3.7.1) Assembly of furniture hinges, furniture connectors, METABOX and
TANDEMBOX front fixing brackets
• Insertthegearbox(seepoint3.1.1)
• Insertruler(8.2)
• Setworktop
• Setholddownclamp(3.3) (see point 3.3.1)
• Setdrillingdepth(3.4) (see point 3.4.1)
• Setmodeswitch(3.6) to “Drilling and insertion”
(see point 3.6.1)
3.6 - Setting operating mode
Pos. A - Drilling
The return stroke of the assembly machine is limited.
Pos. B - Drilling and/or inserting fittings
The vertical drilling unit uses a full stroke.
3.7 - Drilling and inserting fittings
Important:
Particular care must be taken when working on sections that jut out
over the work top. Use extensions.
ATTENTION:
Set main switch (2.1) to Pos. 0
• Releasefeedswitch(2.2)
3.6
!
3.7
3.6
3.4

18 BA-102/2EN M54.XXXX
3 - How to operate the machine
3.7.2) Clipping fitting onto insertion ram (3.7)
3.7.5) Drilling
• Mainswitch(2.1) at Pos. 1
• Holddownclamp(2.3) at Pos.
• Swingarm(3.8) must be swivelled up.
• Holddownpieceoutsideofdangerarea(A)andpressagainsttheswivelstop(8.1).
• Pressfeedswitch(2.2) until drilling depth is reached.
• Releasefeedswitch(2.2).
3.7.6) Inserting the furniture hinge
• Pressthefeedswitch(2.2) until the furniture hinge
is inserted completely.
• Releasefeedswitch(2.2)
• Swiveldownswingarm(3.8)
• Loosentheclamps(2.3) by touching the clamp switch (2.3)
• Removepiecefromtheworktoporpushtothenextstop(8.1)
ATTENTION:
All items except for the work piece should be removed from the work
area of the assembly machine. Keep your hands out of work area (A).
ATTENTION:
Keep your hands and other objects away from assembly machine work
area (A).
3.7.3) Pushing work piece to the swivel stop (8.1)
3.7.4) Pushing work piece to the marking line
Important:
The stop surface can be enlarged by swivelling the stop flap forward for
grooved work pieces and work pieces with radiuses.
3.7
2.1
2.2
2.3
3.8
8.1 8.1
2.1
2.2
2.3
3.8
!

19 BA-102/2EN M54.XXXX
4.1 - Pre-setting revolver for drilling depth
4 - Drilling depth setup explanation
The drilling depths for panel thicknesses 16 and 19 mm are already pre-set.
2 additional dimensions can also be pre-set.
• Liftrevolvinghandle(3.4)
Two screws are preset to 16 and 19 mm.
The other available screws (X, Y) can be set as desired.
• Setthedimensionusingthespannerandlockthescrewwiththescrewnut
• Checkdimensionwithatestdrilling
Label revolver handle (3.4) using the included stickers
The revolver is located on the back of the machine.
• Removerevolver
3.4

20 BA-102/2EN M54.XXXX
5.1 - Creating a setup plan
5 - Working with the assembly machine
5.1.1) Identifying drilling head and ruler
5.1.2) Removing setup plan template
• Filloutheaderdata
Explanation of symbols:
5.1.3) Creating work piece drawings on the setup plan
• Makehanddrawingonsetupplanorcopydrawingtosetupplan
5.1.4) Drilling head setup for machine
• Addthecolourdescriptionfortheselecteddrillingheadtothesetupplan
• Inthefields
Note:
To better understand the following description and procedures, take a
look at the included sample setup plan.
• Intheoverviewonpagesxx,xxandxx,selecttherequiredgearboxandruler(8.2)
for the desired assembly application.
Enter parts description
Enter work procedure
Enter creation date
Enter comments
Enter page numbers
Enter number of pages
Drilling
Drilling and insertion
Check whether or not mode switch (3.6) is set to vertical drilling or vertical drilling and
fittings insertion.
8.2
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