BLUM MINIPRESS User manual

Blum MINIPRESS
The machine shall only be
used by trained personnel
who have completely read
and understand the
manual.
L
L
BAU0004823171 IDX00

1

THE MACHINE SHALL ONLY BE USED BY TRAINED
PERSONNEL WHO HAVE COMPLETELY READ AND
UNDERSTAND THE MANUAL.
US
CONTENTS Page:
AHow to use this manual 2
BSafety instructions 3
CDesignation of parts 6
DInitial set-up of MINIPRESS
áUnpacking and assembly 10
áConnection to compressed air system 13
áElectrical connection 14
áDust extraction 14
EDescription of operating panel 15
FHinge insertion process
áDrilling of hinge pattern 18
áHinge insertion 26
GInstallation of wing mounting plates 29
HDrilling of line patterns 32
JService and maintenance 35
KTroubleshooting - What to do, if...? 38
LAppendix
áDo-it-yourself worktable 46
áWarranty 47
áTechnical data 48
áWarranty cards --
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2
A
How to use the manual
B
(G1)

!
How to use this manual
1. Understanding this manual 2. Symbols and their descriptions:
• THE MACHINE
SHOULD ONLY BE
USED BY TRAINED
PERSONNEL WHO
HAVE COMPLETELY
READ AND UNDER-
STAND THE MANUAL
• To better identify the machine
components, see section C -
„Designation of parts“.
• Each section is marked with a capital
letter and a symbol that corresponds
to the Table of Contents.
Indicates important safety
rules which must be followed!
Indicates an important
comment.
Component description code
found throughout the manual
and on the fold-out pages.
The letter corresponds to the
section where the component
and it’s function is described.
Example:
G1 is described in section G.
This capital letter indicates
the section and is shown on
the outer edge of the section.
It is intended to aid in
searching through the
machine manual.
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3
B

Safety instructions
DANGER
This control box
must only be
opened by a
qualified electrician
!
Safety instructions
Read before operation
• Failure to properly follow all safety
rules and procedures in this manual,
and all warnings and instructions on
the machine, may result in serious
personal injury or property damage.
Safety decal description
• Before connecting your machine
to a power source, be sure to read
ALL Safety Rules and the
instruction manual!
• Wear safety glasses or a full face
shield when operating this machine.
• Keep unauthorized people away
from the machine. Only one person
at a time must operate the machine.
• Disconnect electrical and pneumatic
connections before making any
repairs or adjustments.
• Electrical connections and
maintenance must be performed by
a qualified electrician. An electrical
diagram is included in the
instructions.
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4
B

Safety instructions
DANGER
!
KEEP HANDS OUT
DANGER
KEEP HANDS OUT
!
• Keep hands and fingers away from drill
bits while the machine is power
connected, even if it is not running.
• Never attempt to operate machine
without the guards in place.
• Never move your hands in the area of
pinch points.
Safety rules
• This machine is designed for
commercial and industrial
applications and shall be used by
fully trained professionals only.
The machine is only intended for the
drilling and insertion of Blum
hardware into panels of wood,
particle board, or laminated particle
board.
• Always place operation mode switch
to „set up“ position and disconnect
the power (unplugged) before
performing any work on the drill
heads, fences or stops.
• Keep work area clean. Cluttered
areas and work stations increase the
chance of accidents.
• Protect yourself from electrical
shock. Do not use this machine in
damp or wet locations, or expose it
to rain.
• Consider environmental factors and
local laws when setting-up and
operating the machine.
• The hold-down clamps or other
adequate means must be used to
secure the panel during the
operation.
• Observe the location of the control
switches and become familiar with
their operation.
• Wear proper clothing. Do not wear
shirts with bulky sleeves and ties
that could be caught in moving
parts.
• Do not wear jewelry when operating
this machine. Individuals with long
hair should wear a hairnet to protect
their hair from moving parts.
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5
B

Safety instructions
• Before every use of the machine,
make sure that all safety devices
and parts of the machine function
properly. Any defective safety
devices and accessories must be
repaired or exchanged by a qualified
service technician only.
• Do not overreach. Keep proper
footing and balance at all times.
• CAUTION: For your own safety, use
only those accessories which are
recommended or indicated in the
manual or Blum sales literature.
• All accessories and attachments
must be installed as described in the
manual to assure a proper and safe
operation of the machine.
• Maintain tools with care. Keep tools
sharp, clean and organized for the
best and safest performance. Follow
instructions for lubricating and
changing accessories.
• Protect electrical and pneumatic
lines from heat, oil, traffic, sharp
edges, etc.
• Do not use cables and pneumatic
lines for purposes other than those
originally intended.
• The actual noise levels in your work
area may vary. Appropriate hearing
protection may be necessary. This
determination must be made by the
user with consideration for the entire
working environment and any
applicable regulation. Factors liable
to influence current immission levels
in the workplace include the length
of exposure, the characteristics of
the workroom, and other noise
sources.
• This machine, being cord and plug
connected is in compliance with
OSHA regulations 1910.147 (lock-out
/ tag-out) and does not require
padlocks or other locking devices.
• For any question or problem with the
machine, contact the Blum
Customer Service Department:
1-800-438-6788
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6
C
Designation of parts
Designation of parts
D1 ... machine base
D2 ... base ruler
D3 ... clamping lever
D4 ... fencing system
D5 ... fixing pins for ruler
D6 ... indexing plate
D7 ... swivel stop
D8 ... air filter
D9 ... fan
D10 ... rotation direction arrow
E1 ... main switch
E2 ... drill / press stroke button
E3 ... hold-down switch
E4 ... operation Indicator Lamp
F8 ... swing arm
F9 ... drilling depth gauge
F10 ... adjustment for drilling depth
F13 ... adjustment screw for stroke
speed
F14 ... adjustment screw for braking
stroke
F15 ... clamping lever
F16 ...fixing pin
F17 ...hold-down clamp
F18 ...locking screw
F19 ...hold-down guard
F20 ...fastening screw for ram
F21 ...adjustment screw for swing
arm
F23 ...drill/press unit
J1 ...air filter - water trap
J2 ...guide shafts
J3 ...lubricating nipples
J4 ...motor fastening bolts
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7
C
Designation of parts
R
R
D9
F10
F14
F9
D1
D2
D
F19
F1
F18
F21
E4
E2
E3
E1
F20
J3 F8
F23
J4
D10
D3
D5
D8
D4
D6
F15
F16
J2
F13
J1
D3
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8
C
Designation of parts
Designation of parts
D7 ... swivel stop
D13 ... box support
F3 ... cover caps
F5 ... fixing pin for drill head
F6 ... lever (to rotate gearbox)
F7 ... symbol furniture hinge
F11 ... drilling depth stop
F12 ... retaining ring
G3 ... symbol line boring pattern
H3 ... setting gauge
J6 ...clutch
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9
C
Designation of parts
F
F12
F6
F5
G3
D
F3
F11
LL
H3 J6
D13
6
4
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10
D
Initial set-up of MINIPRESS

H
BT
L
L
L
L
D1
Unpacking and assembly
1. MINIPRESS footprint
H = 27-15/16"
B=24"
T = 29-15/16"
2. Unpack MINIPRESS and fasten it
to a suitable table using bolts.
• Open the box.
• Get an assistant to help you lift
MINIPRESS onto the worktable.
Warning:
The machine weights
approx. 82 lbs (37 kg) so
make sure that the table is
sturdy enough!
• Fit M8 bolts through the drill holes
(D1) and tighten them.
• Do not install MINIPRESS in a damp
area but in a dry room.
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11
D
Initial set-up of MINIPRESS
!
D5
D6
D3
D2
3/8"
(10 mm)
L
L
1.
2.
3.
D
3. Installation of base ruler (D2)
• Loosen both clamping levers (D3)
on the fencing System.
• Lift locating pin (D5), and slide base
ruler (D2), until the locating pin
snaps into the center hole of the
locating plate (D6).
• Tighten clamping levers (D3).
4. Mounting the swivel stops (D7)
• Loosen the locking bolt until the T-
nut projects by 3/8“ (10 mm).
• Tilt the swivel stop against the ruler
and raise the stop.
• Tighten the locking bolt.
Note:
Follow the same procedure to
place a stop between two
existing stops.
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12
D
Initial set-up of MINIPRESS
D4
X
D13
5. Assembling the worktable
a) Accessory worktable MZA.1000
• Set the fencing System (D4) to
position DP.
• Place the worktable on the machine
base.
• Slide the threaded rail into the
hollow profiles and hold them while
pushing upward.
• Fit hex set bolts through the holes
in the hollow profiles and fasten the
table to the counter-plates (x - gap
for chips).
b) Do-it-yourself worktable
(see page 46)
6. Mounting the box Support (D13)
• Use glue to attach the Box Support
(D13) to the rear end of the control
box (surface must be dry and oil-
free).
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13
D
Initial set-up of MINIPRESS

!
D8
Connection to compressed air system
1. Connection of air supply
Warning:
The drilling unit (F23)
moves upward when the
steps below are carried out!
• Attach a 1/4" I.D. flexible hose onto
barbed hose fitting (D8) of the
machine.
Important:
A „quick disconnect“ fitting
must be installed on the
compressed air hose, no
more than 10“ (3 m) away
from the machine.
2. Setting the working pressure
• The working pressure is 6 bar
(80 - 100 psi). If the machine is
operated either below or above the
recommended air pressure, could
result in personal injury or damage
to the machine.
• The compressed air supplied to the
machine must be oil free and dry.
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14
D
Initial set-up of MINIPRESS

!
XXX V / XX HZ
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mwttttt
mwt
mwt
mwt
mwt
mwt
mwt
mwt
mwt
mwt
mwt
mwt
mwt
mwt
mwt
mwt
mw
mwt
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mw
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1.
2.
3.
Electrical connection Dust extraction
Warning:
Electrical wiring shall be
carried out by an
authorized electrician only!
1. Electrical connection
• Set main switch (E1) to set up
position.
• Mount a plug conforming to NEC.
This machine must be connected
through a circuit breaker
(see wiring diagram).
Important:
The machine has been
prepared for the voltage
printed on the label of the
connection cable.
1. This machine may be connected
to a dust extraction system.
• Insert a spiral hose with an inside
diameter of 3-1/8“ (80 mm) into the
receiving tube and fix it.
• If no 3-1/8“ (80 mm) extraction
connection is available, use the
adapters (illus. 2) supplied
with the machine.
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15
E
Desciption of operating panel

E1
E3
E4
E2
set up
drill/press
Auto off drill/press
stroke
E1 set up
drill/press
Auto off drill/press
stroke
Description of operating panel
2. Designation of operating
elements
• (E1) ... main switch
• (E2) ... press drill / press stroke
button
• (E3) ... hold-down switch
• (E4) ... operation indicator lamp
3. Main switch (E1)
Warning:
The main switch does not
disengage the machine
from the compressed-air
system.
Set up position:
Operation indicator lamp (E4)
does not light up. machine is
in set-up mode.
- Motor cannot start.
- stroke can be performed.
drill / press position:
Operation indicator lamp
(E4) lights up. machine is
in operating mode.
- Drilling and insertion of
fittings is possible.
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16
E
Description of operating panel


!
drill/press
stroke
drill/press
stroke
drill/press
stroke
+
+
+
R
R
D10
D9 E1
E2
A
E2
set up
drill/press
Auto off drill/press
stroke
Warning:
Keep your hands out of
working area (A) of the
machine when performing
the tasks below!
4. Checking the motor rotation
• Set main switch (E1) to
drill / press position.
• Briefly touch the drill / press stroke
button (E2).
• The motor fan (D9) must rotate in
the direction of the arrow (D10).
Note:
If you press the drill / press
stroke button (E2) by only a
few mm (1/16"), the drilling
and pressing unit will move
down at a slower speed.
5. Drill / press stroke button (E2)
Warning:
Keep your hands away from
the working area (A) of the
machine when pressing the
drill / press stroke button.
By pressing the drill / press stroke
button, one of the following preselected
operations is carried out.
set-up:
main switch to set up
position + drill /
press stroke button
pressed
drilling:
main switch to drill /
press position + drill
/ press stroke button
pressed
insertion of fitting:
Swing Arm retracted
+ drill / press stroke
button pressed
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17
E
Desciption of operating panel
Auto off
Auto off
E3
set up
drill/press
Auto off drill/press
stroke
E2
5. Hold-down switch (E3)
Pos. Hold-down clamps on
Pressing the drill / press
stroke button (E2) causes the
hold-down clamps to extend
automatically.
Pos. Hold-down clamps off
The clamps remain retracted
if you press the drill / press
stroke button (E2).
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18
F
Drilling of hinge pattern
!
F1F2 F2 F3
F4
2-1/4"
(5 mm)
Drilling of hinge pattern
1. Necessary parts
• drill bits:
- one 35 mm dia. rotating clockwise
(F1) (marked black).
- two 8 mm dia. rotating counter-
clockwise (F2) (marked orange).
• Two cover caps (F3)
• Insertion ram MZM.XXXX (F4).
See Blum catalog for correct ram.
• Door panel
• Hinge
2. drill-bit length
• The max length of the drill bits (from
bit-tip to adjustment screw) shall be
2 -1/4“ (57 mm).
• To correct drill-bit length, adjust
screw accordingly.
Important:
All drill bits shall be the same
length!
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19
F
Drilling of hinge pattern
35
F 3
8
F 2
F 1
F 2
F 1
F 2
F 2
F 3
8
F5
F
F6
3. Select drill pattern
• Pull out fixing pin (F5) on drill
head.
• At the same time, move lever (F6)
to symbol for hinge drilling pattern
(F7).
• Make sure fixing pin (F5) snaps
back to lock gearbox position!
4. Install drill bits
• Before installing drill bits, always
disconnect the machine from it’s
electrical source (unplugged).
• main switch (E1) to set up position.
• Push drill bits all the way in to the
chucks. Tighten set screw on flat
spot of drill-bit shank only.
• Use a hex wrench to tighten the
fastening screws. (4 mm)
• Insert cover cap (F3) into the empty
chucks. This keeps set screws in
place, and prevents wood chips from
accumulating in chucks.
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