BLUM MINIPRESS M User manual

BA-100/1EN M52.XXXX
Please keep a copy of the operating instructions.
The operating instructions contain the EC Declaration of Conformity, which must be produced for authorities upon request.
MINIPRESS M
EN
HO
051140

2BA-100/1EN M52.XXXX
A - Orientation diagram
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3BA-100/1EN M52.XXXX
B - Table of contents
A - Orientation diagram 2
B - Table of contents 3
B - Table of contents 4
C - Guidelines on using this manual 5
C.1 - How to use these operating instructions 5
D - Safety information 6
D.1- Remaining risks according to ISO EN 12100-2 6
D.2 - Safety decals 6
D.3 - Intended use 6
D.4 - Safety information 6
D.5 - Noise emission 7
D.6 - Dust emission 7
F- EC Declaration of Conformity / Techn. Data 9
F.1- EC Declaration of Conformity 9
F.2 - Technical data 9
1 - Assembly machine setup 10
1.1 - Unpacking and assembly 10
1.1.1) Assembly machine space requirement 10
1.1.2) Unpacking assembly machine and attaching to a suitable table 10
1.1.3) Positioning base ruler 10
1.1.4) Attaching swivel stops (optional) 10
1.1.5) Attaching work table 11
1.3 - Electrical connection 11
1.3.1) Electrical connection 11
1.4 - Dust extraction 11
1.4.1) Connecting extraction system to the assembly machine 11
2 - Assembly 12
2.1 - Furniture hinge assembly 12
2.1.1) Required parts 12
2.1.2) Setting drill bit length 12
2.1.3) Setting drilling pattern 12
2.1.4) Inserting drill bits 12
2.1.5) Setting drilling depth 12
2.1.6) Drilling depth stop 13
2.1.7) Setting the stop system 13
2.1.8) Setting swivel stops (optional) 14
2.1.9) Placing door on the work table and pushing up against the stop 14
2.1.10) Attaching insertion ram to swing arm 14
2.1.11) Clipping furniture hinge on to the insertion ram 14
2.1.12) Drilling 15
2.1.13) Checking the tilt adjustment of the swing arm 15
2.1.14) Inserting the furniture hinge 15
3 - Assembly 16
3.1 - Cruciform mounting plate assembly 16
3.1.1) Required parts 16
3.1.2) Setting drill bit length 16
3.1.3) Setting drilling pattern 16
3.1.4) Installing drill bits into the chuck 16
3.1.5) Checking drilling depth setting 16
3.1.6) Setting the stop system 16
3.1.7) Placing carcase side on the work table and pushing up against the stop 16
3.1.8) Drilling 16
4 - Assembly 17
4.1 - Drilling hole groups 17
4.1.1) Required parts 17
4.1.2) Setting drill bit length 17
4.1.3) Setting drilling pattern 17
4.1.4) Inserting drill bits into the chuck 17
4.1.5) Checking drilling depth setting 17
4.1.6) Setting stop system 17
4.1.7) Setting the swivel stops 17
4.1.8) Drilling hole groups 17
4.1.9) Placing carcase side on the work table and pushing up against the stop 17
4.1.10) Drilling 17

4BA-100/1EN M52.XXXX
B - Table of contents
5 - Maintenance and service 18
5.1 - Maintenance 18
5.1.1) Maintenance 18
5.1.2) Damaged coupling (clutch) 18
6 - Troubleshooting 19
6.1 - Error during drilling 19
6.2 - Fitting insertion error 21
6.3 - Function errors 22
7 - Appendix 23
7.1 – User-supplied work table 24
8 - Diagrams 24
8.1 - Electrical diagram 1x 230 V 50 Hz 25
Notes 25

5BA-100/1EN M52.XXXX
• Please keep a copy of the operating instructions.
• Completely read the operating instructions and the safety information before operating the assembly machine.
• We recommend that you use the orientation diagram for easier identification of the parts being described.
• Individual sections are indicated by capital letters which makes it easier to navigate the instructions.
C.1 - How to use these operating instructions
C - Guidelines on using this manual
(3.1)Component description codes correspond to the section where the component and its function is described. For example, (3.1) is
described in section 3.
Comment:
This exclamation point indicates an important comment. If this comment is not followed, then assembly machine
components as well as the work piece itself may be damaged or the assembly machine may be rendered
inoperable and/or the work piece unusable.
Safety information:
This exclamation point indicates important safety information that must be followed.
Dear valued Blum customer,
We would like to congratulate you on your decision to purchase the Blum assembly machine. You are now the owner of a modern,
high-quality assembly machine that will give you years of productive use with the proper care and maintenance.
We realise that your time is valuable. However, you should carefully read these operating instructions before you set up and use the
machine for the first time. In this way, you will best determine how to adjust the assembly machine to your needs as well as protect
yourself against injury. In addition, the operating instructions also contain important information about machine maintenance.
At the time of printing, these operating instructions contained up-to-date information for this model. Small deviations due to continual
development of the assembly machine design cannot be ruled out entirely. These operating instructions are an important component
to the assembly machine and must be transferred to the new owner if the machine is sold.
For your own safety, you should only use Blum-approved replacement parts and accessories. Blum is not liable for any damages
resulting from the use of unapproved products.
Blum GmbH retains the right to make changes to and/or cancel without replacement the technical design, equipment,
technical information, colour, materials, services provided and similar without prior notice and without explanation as well
as the right to discontinue production of a specific model also without prior notice.
!

6BA-100/1EN M52.XXXX
The machine complies with the current safety standards. However, risks remain for:
• The operator and second persons due to the stroke movement of the drilling unit and especially in cases where safety devices are
removed or control elements should fail.
• Other remaining risks are indicated by the safety decals and in the following safety rules. It is therefore absolutely essential to follow
all safety instructions carefully.
D.1- Remaining risks according to ISO EN 12100-2
D - Safety information
D.2 - Safety decals
D.3 - Intended use
D.4 - Safety information
• The designated purpose of the assembly machine is the drilling and insertion of furniture fittings into work pieces made of wood,
particle board or plastic coated wood. The assembly machine should only be used in manufacturing. The manufacturer does not
assume liability for uses not described in the instruction manual.
• The machine is not explosion-proof. It should not be set up near a paint finishing system
• Disconnect the assembly machine from the power supply before retooling or performing any work on drill bits.
• Only use sharp, clean drill bits.
• Particular care must be taken when working on sections that jut out over the worktable. Attach a larger work table or use extensi-
ons.
• Secure the work piece during drilling/insertion. Use suitable clamping equipment.
Completely read the operating instructions and the safety information before operating the assembly machine
Wear proper eye and face protection when operating this machine
Only one person at a time should operate the machine
Electrical connections and maintenance should only be performed by a qualified electrician.
Disconnect the assembly machine from the power supply before making any repairs. (eg un plug)
Keep hands away from the drill or swing arm during the drilling or insertion process.
Do not remove safety devices - danger of injury.
Keep hands away from the danger zone. - danger of being crushed

7BA-100/1EN M52.XXXX
• You should always check that all safety devices and machine parts are functioning properly before use. Replace damaged parts
with original Blum parts.
• Make sure that no other tools or objects are on the work table aside from your work piece before turning on the assembly machine.
• After finishing work, disconnect the machine from the power supply.
• CAUTION: For your own safety, use only those accessories which are recommended or indicated in the manual or Blum sales
literature.
• Do not make any alterations or modifications to the assembly machine.
• If there are any questions and/or problems, please contact the BLUM Customer Service Department.
D - Safety information
D.5 - Noise emission
Noise emission levels as per EN ISO 11202 (11204) are:
Work place noise level is (work cycle): 79 dB(A) (measured at a height of 1.5 m and at 1 m forward of the worktable edge. The ambient
correction factor K3A is 4 dB and is calculated according to EN ISO 11204 Appendix A. The difference between the extraneous
noise level and the sound intensity level at each measuring point is > 6dB)
The specified values are emission values, which means that they are not necessarily safe workplace values at the same time. Alt-
hough there is a correlation between emission and immission values, the necessity of additional precautions cannot be deduced with
certainty. Factors liable to influence current immission levels in the workplace include the length of exposure, the characteristics of the
workroom, and other noise sources. Also, admissible workplace levels may vary from country to country. The information provided
here is designed to enable users to assess the hazards and risks involved more accurately.
D.6 - Dust emission
If connected properly to a dust extraction system, dust emissions fall clearly below the technical standard value. The assembly
machine is equipped with a connecting piece for hoses with an inside diameter of 80 mm. This provides negative pressure of 2000 Pa
for the maximum required average air velocity of 20 m/sec. If there is no extraction system connector with a diameter of 80 mm, the
supplied adapter can be used. For connection, make sure that a minimum air velocity of 20 m/sec is provided at the cross-section of
the 80 mm hose.
• The assembly machine must be connected to a dust extraction system. (The extraction system connection must be flexible and
non-flammable).
• Regularly remove remaining dust and chips using a vacuum cleaner.

8BA-100/1EN M52.XXXX
BG Пробивни машини
DA Bore- og beslagssætmaskiner
DE Bohr- und Beschlagsetzmaschine
EN Drilling and insertion machine
ET Puurimis- ja sisestusmasinad
FI Asennusporakoneet
FR Machine pour percer et poser des ferrures
EL Μηχάνημα διάτρησης και τοποθέτησης
IT Macchina forainseritrice
LV Urbšanas un furnitūras iestrādāšanas iekārta
LT Gręžimo-montavimo staklės
NL Boor- en beslagmachines
PL Maszyna do nawiercania i osadzania okuć
PT Furadeira e máquina para a montagem de ferragens
RO Maşină de găurit şi montat feronerie
SV Borr- och beslagsmonteringsmaskiner
SK Vŕtací a lisovací stroj
SL Vrtalni stroj in stroj za okovje
ES Máquinas para taladrar y de instalación de herrajes
CS Vrtací a lisovací stroje
HU Fúró- és vasalatbepréselő gépek
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9BA-100/1EN M52.XXXX
F.1 - EC Declaration of Conformity
F - EC Declaration of Conformity / Techn. Data
F.2 - Technical data
1) General data
• Voltage: see serial tag
• Current: see serial tag
• Connected load
Motor: 1.1 kW
• RPM: see serial tag
Important: Provide a 16 A mains backup fuse.
3) Max. work piece thickness
• drilling only 45 mm
• Insertion
depending on the fitting max. 20 mm max. 32 mm
5) Max. drilling diameter
• Max. drilling diameter 45 mm
2) Weight and measurements
Weight: m= 37 kg
Dimensions: H= 966 mm
W= 600 mm
D= 531 mm
4) Max. drilling distance
• Drilling distance centre spindle: 0 - 70 mm
6) Accessories
• For accessories see BLUM complete catalogue
Julius Blum GmbH, Industriestr. 1, A-6973 Höchst herewith declare on our own responsibility that the product
MINIPRESS (M52.xxxx) with drilling heads (MZK.1000, MZK.1900, MZK.8000, MZK.8800) to which this Declaration refers, complies
with the following EC Directives:
EC Machine Directive 2006/42/EC
EC EMV Directive 2004/108/EC
The following harmonised European standards have been used to ensure proper implementation of the requirements specified in the
EU Directives:
EN ISO 12100-1, EN ISO 12100-2, EN 60204-1, EN 349
In addition, the following standards have also been applied:
EN ISO 11202, EN ISO 11204, DIN 33893-2
Registered location:
Fachausschuss Holz
Testing and certification centre in BG - PRÜFZERT
Postfach 800480
GS testing certification no.: 051140
BG testing certification no.: 051141
Hoechst, 06.07.09 Documentation authorised agent:
Dipl.-Ing. Herbert Blum Dipl.-Ing. (FH) Thomas Maier,
Managing Director www.blum.com
www.blum.com

10 BA-100/1EN M52.XXXX
1.1 - Unpacking and assembly
1 - Assembly machine setup
1.1.1) Assembly machine space requirement
H= 966 mm
B= 600 mm
T= 531 mm
1.1.2) Unpacking assembly machine and attaching to a suitable
table
• Open box
• Use two people to lift the assembly machine onto the work table
1.1.3) Positioning (1.2) base ruler
• Place ruler on fixing
• Centre ruler drilling with the drilling of the runner plate
• Clamp ruler
• Pre-drill holes and then attach assembly machine (1.1) using the proper screws.
• The assembly machine should not be set up in a moist environment. The area must
be dry.
ATTENTION:
The assembly machine weighs approx. 37 kg.
The table must be of sufficient stability to accommodate this
• Completely loosen bottom knurled screw
ATTENTION:
To lift assembly machine only use hitch and load pick up device!
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11 BA-100/1EN M52.XXXX
1 - Assembly machine setup
1.3 - Electrical connection
1.3.1) Electrical connection
• The assembly machine comes with a connector. If this is not suitable, an adapter
must be used.
Important:
The assembly machine is designed for the voltage printed on the label
of the connection cable.
For use with other assembly machine operating voltages, see Chapter
8 - Diagrams
1.4 - Dust extraction
1.4.1) Connecting extraction system to the assembly machine
ATTENTION:
The machine must be connected to a dust extraction system!
• Insert the spiral hose with an inside diameter of 80 mm into the receiving tube and fix
it.
• Make sure that the average air velocity for the extraction system is at least 20 m/sec.
• If there is no extraction system connector with a diameter of 80 mm, the supplied
adapter(image 1.4.2) can be used. For connection, make sure that a minimum air
velocity of 20 m/sec is provided at the cross-section of the 80 mm hose.
1.1.5) Attaching work table
a) Accessory work table reference MZA.5200
• Set work table on runner plate
• Attach work table to runner plate
b) Above table is not supplied with machine unless ordered seperately. For details of
how to construct a work table, see Chapter 7 - Appendix
1.1.4) Attaching swivel stops (optional)
• Loosen clamping screw until the location plate protrudes 10 mm
• Attach swivel stop to ruler at an angle and stand upright
• Tighten clamping screw
Note:
This procedure can also be used to set a stop between two available
stops.
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12 BA-100/1EN M52.XXXX
2.1 - Furniture hinge assembly
2 - Assembly
2.1.1) Required parts
• Drill bits:
1x ø 35 mm clockwise (2.1) (marked in black)
2x ø 8 mm counterclockwise (2.2) (marked in red)
• Cover caps (2.3)
• Insertion ram MZM.00XX (2.4) (see catalogue to determine the proper insertion ram
for the respective furniture hinge)
• Furniture hinge
Important:
All drill bits must be the same length
2.1.2) Setting drill bit length
• The total length of the drill bits (from bit-tip to adjustment screw)
should be 57 mm
• To correct drill bit length, adjust screw accordingly using a screwdriver
2.1.3) Setting drilling pattern
• Pull sprung loaded knob out (2.5)
• At the same time, move the lever (2.6) to the “Furniture hinge” symbol (2.7)
• Release knob back to original position (2.5)
2.1.4) Inserting drill bits
• Disconnect assembly machine from the power supply
• Push drill bits all the way into the chuck (The flat on the drill shank must be aligned
with the fixing screw)
• Use a hex wrench to tighten the fixing screws
• Insert cover caps into the unused chucks (2.3). This will keep the chucks clean and
prevent the fixing screws from shaking loose..
2.1.5) Setting drilling depth
• Set drilling depth using the bottom knurled screw (2.10)
(One turn equals 1.5 mm)
• Secure the bottom knurled screw (2.10) (lock)
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13 BA-100/1EN M52.XXXX
2 - Assembly
2.1.6) Drilling depth stop (2.11)
Another option to maintain a constant drilling depth is to install the drilling depth stop.
When the drilling depth stop is installed, the drilling depth is always 13 mm regardless
of the thickness of the work piece.
Installing the drilling depth stop:
• Disconnect assembly machine from the power supply
• Remove drill
• Push drilling depth stop into the locking holes of the retainer ring (2.12) until it enga-
ges and turn 90 degrees with force.
• Attach drill bit
IMPORTANT:
The drill bit length must be set to 57 mm. (See point 2.1.2). The knurled
screw should not jut out before the drilling depth is reached. (See point
2.1.5)
2.1.7) Setting the stop system
• Loosen the clamping lever (2.15)
• Remove locking pin (2.16) and set gauge (1.4) to the MB.
• Secure the clamping lever (2.15)
This fixed setting provides a drilling distance of 22.5 mm.
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14 BA-100/1EN M52.XXXX
2 - Assembly
2.1.8) Setting swivel stops (optional) (1.7)
Set the swivel stops (1.7) to the desired dimension and clamp.
2.1.9) Placing door on the work table and pushing up against the stop
IMPORTANT:
Indicator edge is on the inside of the swivel part.
IMPORTANT:
The stop surface can be enlarged by swivelling the stop flap forward for
grooved work pieces and work pieces with radii (see picture).
2.1.10) Attaching insertion ram to swing arm (2.8)
• Place insertion ram on to the two fixing screws (2.20) on the swing arm (2.8) .
• Tighten the screws so that the insertion ram is secure.
2.1.11) Clipping furniture hinge on to the insertion ram
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15 BA-100/1EN M52.XXXX
2 - Assembly
• Swing arm(2.8) must be swivelled up.
• Hold down door outside of danger area (A) and press against the swivel stop (1.7) .
• Push handle down
• Press motor button
• Drill until the correct depth is reached
• Release motor button
ATTENTION:
All items except for the work piece should be removed from the work
area of the assembly machine. Keep your hands out of work area (A).
2.1.12) Drilling
2.1.13) Checking the tilt adjustment of the swing arm (2.8)
• Swivel down swing arm (2.8) to the stop.
• Check whether or not the furniture hinge is aligned with the drilling.
• If it is misaligned, this can be caused by two things:
a) Swivel arm (2.8) is not set vertical.
- Use the screw to correct this setting (2.21)
b) Insertion ram is off-centre:
- Correct this setting using the adjustment screws (2.22) on the insertion ram.
2.1.14) Inserting the furniture hinge
ATTENTION:
Keep your hands and other objects away from assembly machine work
area (A)
• Swivel down swing arm (2.8)
• Push handle down to insert hinge into door.
• Swivel up swing arm (2.8) .
• Remove door from the work table or push to the next stop (1.7)
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16 BA-100/1EN M52.XXXX
3.1 - Cruciform mounting plate assembly
3 - Assembly
3.1.1) Required parts
• Drill bits:
1 x ø5 mm clockwise (3.1) (marked in black)
1 x ø5 mm counterclockwise (3.2) (marked in red)
• Cover caps (2.3)
• Carcase side
• Cruciform mounting plate with system screws
3.1.2) Setting drill bit length (see point 2.1.2)
3.1.3) Setting drilling pattern
• Pull sprung loaded knob out (2.5) .
• At the same time, move the lever (2.6) to the “Hole group” symbol (3.3)
• Release knob back to original position (2.5) .
3.1.4) Installing drill bits into the chuck
(see point 2.1.4)
3.1.5) Checking drilling depth setting
(see points 2.1.5 / 2.1.6)
3.1.6) Setting the stop system(1.4)
• Loosen the clamping lever (2.15) .
• Remove locking pin(2.16) and set gauge (1.4) to SY.
• Secure the clamping lever (2.15) .
This fixed setting provides a drilling distance of 37 mm.
3.1.7) Placing carcase side on the work table and pushing up against the stop
(See point 2.1.9)
3.1.8) Drilling
(See point 2.1.12)
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17 BA-100/1EN M52.XXXX
4.1 - Drilling hole groups
4 - Assembly
4.1.1) Required parts
• Drill bits:
1x ø 5 mm clockwise (4.1) (marked in black)
2x ø 5 mm counterclockwise (4.2) (marked in red)
• Cover caps (2.3)
• Setup gauge(4.3)
• Carcase side
4.1.2) Setting drill bit length
(See point 2.1.2)
4.1.3) Setting drilling pattern
• Pull sprung loaded knob out (2.5) .
• At the same time, move the lever (2.6) to symbol (3.3)
• Release knob back to original position (2.5) .
4.1.4) Inserting drill bits into the chuck
(See point 2.1.4)
4.1.5) Checking drilling depth setting
(see points 2.1.5 / 2.1.6)
4.1.6) Setting stop system (1.4)
• Loosen the clamping lever (2.15) .
• Remove locking pin(2.16) and set gauge (1.4) to SY.
• Secure the clamping lever (2.15) .
This fixed setting provides a drilling distance of 37 mm.
4.1.7) Setting the swivel stops(1.7)
(See point 2.1.8)
4.1.8) Drilling hole groups
• Place setup gauge (4.3) on the stop that has already been set (1.7) and set an additi-
onal stop.
This results in a 6 hole group with a 32 mm hole spacing.
4.1.9) Placing carcase side on the work table and pushing up against the stop
(See point 2.1.9)
4.1.10) Drilling
(See point 2.1.12)
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18 BA-100/1EN M52.XXXX
5.1 - Maintenance
5 - Maintenance and service
5.1.2) Damaged coupling (clutch)
The coupling is damaged if:
• The drill is jammed in the work piece but the motor fan wheel continues (1.9) to turn.
• Disconnect assembly machine from the power supply
• Remove drill
• Remove motor hood
• Loosen the motor’s four side fixing screws (5.4).
(approx. 4 full turns)
• Lift up motor and place on to the drive
• Remove dampening ring(5.5)
• Remove old coupling (5.6)
• Attach replacement coupling (5.6) on to the spindle. (ensure correct positioning of
coupling and spindle)
• Insert dampening ring(5.5)
• Preposition coupling base for motor attachment
• Attach motor (motor must sit securely on the flange)
• Re-secure the motor’s four side fixing screws (5.4).
• Re-attach motor hood
• The supports are maintenance free and should not be oiled
• The guide elements (5.2) must be cleaned regularly with a dry cloth to remove dust.
(Do not use cleaners or solvents)
5.1.1) Maintenance
• Drilling dust should be removed from the assembly machine on a regular basis
• Electrical lines should always be checked for damage before the machine is used
ATTENTION:
Keep your hands and other objects away from machine work area (A)
ATTENTION:
Secure the motor against falling
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19 BA-100/1EN M52.XXXX
6.1 - Error during drilling
6 - Troubleshooting
Error Cause Solution Comment
Drilled holes too lar-
ge, oval or ragged
Drill diameter is too large Check drill none
Drills are twisted
Drilling speed is too high
Drilling through work pieces
Drive shafts are bent, e.g. supports are
defective
Replace drill
Pull handle down slower
Use roof tip drill bit to drill through
Replace gearbox
none
See point 2.1.12
none
none
Improper material has been drilled
Drilling speed is too high
Coupling (clutch) broken (motor runs, drill
blockage in wood)
Drills are dull
Only use work pieces made from wood,
particle board or plastic coated wood
Pull handle down slower
Replace defective Coupling (clutch)
Repoint drills or replace
none
See point 2.1.12
See point 5.1.2
none
Drill blockage in wood
Drill rotation not set properly Install left hand drill bits into chucks marked
in red and right hand drill bits into chucks
marked in black
none
Assembly machine connected to the
wrong voltage
Check mains voltage and compare with
motor data. Have checked by authorised
electrician
See chapter 8 - Dia-
grams
Drill bits full of chips Clean drill chuck
Use cover caps
none
Drill shaft diameter too large or damaged Repoint drill shaft or replace none
Drill bits cannot be
gripped in the chucks

20 BA-100/1EN M52.XXXX
6 - Troubleshooting
Error Cause Solution Comment
Drilling depth does
not match
Drilling depth set incorrectly Correct drilling depth setting See point 2.1.5
Drilling length does not match
Drill bits not completely pushed into the
chuck
Work piece thickness does not corre-
spond to the given value (e.g. 15 mm
instead of 16 mm)
Assembly machine is driving against an
object (e.g. swivel stop)
Drilling length set to 57 mm
Clean dirt from chuck and completely insert
drill bit
Check work piece thickness, correct drilling
depth setting, use drill depth stop
Remove object
See point 2.1.2
See chapter 2
See chapter 2
none
Feed switch was released before the
drilling depth was reached
Work table height (thickness)
The swivel stops were not set properly on
the ruler.
Keep feed switch engaged until the drilling
depth has been reached
Put work table underneath until a height of
24 mm has been reached
Check positions and stops and correct if
necessary
none
See chapter 7 - Ap-
pendix
none
Ruler not set properly Set ruler to the 0 point See point 1.1.3
Chips between the ruler and the work
piece
Remove dirt and chips none
Extension ruler is not attached properly Check ruler attachments and extension
- check spacing of both rulers
none
Swivel gear not engaged Allow index bolts to engage See point 2.1.3
Drillings are off
centre or in the wrong
position
6.1 - Error during drilling